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DESCRIPTION OF PRODUCT 

 

270727EI.DOCX

17200295_002_C0/2016 - © Leybold 

13/40

 

1.5 

Components delivered with the valve 

In addition to the attached hose connector Ø 4 mm, a hose connector Ø 6 mm is supplied 
separately.  
Maximum torque to fasten the hose connector fitting: 0.16 Nm. 
 
Protective covers on both flanges. 
 
Valves with an electrical position indicator are provided with a 7-pole Amphenol connector 
(see Figure 11-1) ausgestattet. The connector is enclosed. 
 
The original document of this user manual in German language is also enclosed. 
 
 

1.6 

Warranty 

Leybold assumes no liability if the end-user or third parties: 

  disregard the information in this document 

  use the product in a non-conforming manner 

  make any kind of interventions (modifications, alterations etc.) on the product 

  use the product with accessories, options, and add-ons not listed in the corresponding 

product documentation. 

 
Failures due to contamination or wear and tear, as well as expendable parts (e.g. seals), 
are not covered by the warranty. 
 
Improperly accomplished maintenance work may reduce the safety, lifetime and 
performance of the product and lead to refusal of warranty claims. 

 
 

 

 

Maintenance work not described in this user manual may only be carried out 
by the Leybold service staff or by specialists trained and authorized by 
Leybold. 

 
 

 

Summary of Contents for 215130

Page 1: ...opening spring NO DN 16 40 ISO KF version AL aluminum version AL stainless steel version VA High Vacuum Inline Valve BIV DN 16 50 ISO KF with pneumatic actuator P single acting with closing spring NC...

Page 2: ...photocopies microfilms or any other reproduction processes nor may it be manipulated with electronic systems duplicated or distributed without written permission from Leybold Offenders are liable to...

Page 3: ...6 General Safety Instructions 16 2 7 Safety labels 16 3 Design and Function 17 3 1 Design 17 3 2 Function 17 4 Installation 18 4 1 Unpacking 18 4 2 Installation into the system 19 4 3 Compressed air c...

Page 4: ...ismounting 29 8 2 Storage 29 9 Packaging and Transport 30 9 1 Packaging 31 9 2 Transport 31 10 Disposal 32 11 Spare parts and accessories 33 12 Appendix 35 12 1 Safety information on contamination 35...

Page 5: ...ld disclaims any liability for damages resulting from inappropriate packaging 1 2 Identification of product The fabrication number and part number are fixed on the product directly or by means of an i...

Page 6: ...F 16 ISO KF 25 ISO KF 40 ISO KF 50 215339 215340 215341 215342 BAV EP AL 24 VDC BAV EP VA 24 VDC ISO KF 16 ISO KF 25 ISO KF 40 ISO KF 50 215323 215324 215325 215326 ISO KF 16 ISO KF 25 ISO KF 40 ISO K...

Page 7: ...25 ISO KF 40 ISO KF 50 215367 215368 215369 ISO KF 16 ISO KF 25 ISO KF 40 ISO KF 50 215314 215391 215392 215393 BIV EP VA 115 VAC BIV EP VA 230 VAC ISO KF 16 ISO KF 25 ISO KF 40 ISO KF 50 215371 21537...

Page 8: ...ss steel AISI 304 Actuator Aluminium Aluminium Valve plate AISI 316L AISI 316L Bellows AISI 316L 1 4404 1 4435 AISI 316 Ti 1 4571 AISI 316L 1 4404 AISI 316 Ti 1 4571 Bonnet seal plate seal Viton Viton...

Page 9: ...stainless steel 0 74 0 47 1 16 Volume of air cylinder l 0 004 0 011 0 035 0 047 Connection hose plug in connector mm 4 Compressed air pressure min max overpressure bar psi 4 8 58 116 Molecular flow c...

Page 10: ...m DN 16 DN 25 DN 40 DN 50 Position indicator contact rating Voltage V AC DC 5 to 50 Current mA 5 to 100 Power W 1 0 All valves with position indicator Pilot valve Voltage see specification on pilot va...

Page 11: ...t side Required for dismantling Mechanical position indication Leak detection slot Electrical connection Compressed air connection Figure 1 2 Inline valve aluminum and stainless steel DN Pos 16 25 40...

Page 12: ...6 25 40 mm A 40 50 65 mm B 40 48 65 mm D 16 25 40 mm L 78 9 79 1 110 2 mm Q 46 44 73 5 mm F 9 59 4 19 mm Z 2 3 4 9 5 mm E 49 3 48 3 74 4 mm L aluminum version Valve seat side Required for dismantling...

Page 13: ...ld assumes no liability if the end user or third parties disregard the information in this document use the product in a non conforming manner make any kind of interventions modifications alterations...

Page 14: ...manual This user manual is an integral part of a comprehensive documentation belonging to a complete technical system It must be stored together with the other documentation and accessible for anybody...

Page 15: ...ies as adverse use 2 4 Obligations area of responsibility 2 4 1 Manufacturer Leybold GmbH as manufacturer is responsible for supplying the product with its user manual and original accessories in a co...

Page 16: ...ess media used Consider possible reactions between the materials and the process media Adhere to the applicable regulations and take the necessary precautions for all work you are going to do and cons...

Page 17: ...has a different body shape opening direction closing direction Figure 3 1 1 Body 42 Position indicator and connector 61 Plate seal 15 Bellows 44 Pilot valve 62 Bonnet seal 26 Actuator complete 60 Scre...

Page 18: ...ways wear cleanroom gloves when handling the product NOTICE Inappropriate tools Sealing surfaces may get damaged Do not use sharp edged tools 4 1 Unpacking Before unpacking check whether the packaging...

Page 19: ...t if clamps are opened while the vacuum system is pressurized Do not open any clamps while the vacuum system is pressurized Use the type of clamps which are suited to overpressure DANGER Overpressure...

Page 20: ...ate for ISO KF flanges by taking the specification in Table 4 1 into account DN nom I D Axial tensile or compressive force FA Bending moment M mm Inch N lbf Nm lbf ft 16 5 8 25 6 1 0 8 25 1 70 16 3 2...

Page 21: ...tage will result in serious injury or death Do not touch parts being under voltage NOTICE Wrong voltage Electrical components may get damaged Make sure that the mains voltage is in conformity with the...

Page 22: ...4 4 1 Valve with position indicator 7 pole connector Figure 4 1 Wiring diagram 4 4 2 Valve with pilot valve and position indicator 7 pole connector 50V 7 pole connector 50V Figure 4 2 Wiring diagram T...

Page 23: ...faces Risk of burning when touching hot surfaces Take safety measures in order that the valve cannot be touched during operation If the valve is operated under harsh or dirty conditions it should be c...

Page 24: ...ration of the NO model Normal operation Valve is closed pneumatically and opened by a spring NO Behavior in case of air pressure drop Valve closed Valve will be opened Valve open Valve remains opened...

Page 25: ...work WARNING Contaminated parts Contaminated parts can be detrimental to health and environment Before beginning to work find out whether any parts are contaminated Adhere to the relevant regulations...

Page 26: ...when handling the product NOTICE Inappropriate tools Sealing surfaces may get damaged Do not use sharp edged tools Leybold assumes no liability and the warranty becomes null and void if maintenance w...

Page 27: ...1 Remove plate seal 61 from groove by using an O ring removal tool 2 Check sealing surface and clean it with a cleanroom wiper soaked with alcohol 2 methyl ethyl ketone 3 Put new plate seal 61 on gro...

Page 28: ...by qualified personnel We recommend having this work carried out by one of our service centers You will find the addresses of the service centers on the backside of the document When contacting us pl...

Page 29: ...on Product may get contaminated Always wear cleanroom gloves when handling the product 8 1 Dismounting 1 Vent the vacuum system and wait until the valve has cooled down to 55 C 2 Disconnect compressed...

Page 30: ...c or microbiological ones from product before you return the product to Leybold NOTICE Wrong handling during transport Valve and attached parts may get damaged Use suitable means to transport the valv...

Page 31: ...h protective covers or foils 2 Pack valve appropriately by using the original packaging material Leybold disclaims any liability for damages resulting from inappropriate packaging 9 2 Transport NOTICE...

Page 32: ...r disassembling the product separate its components according to the following criteria Contaminated components Contaminated components radioactive toxic caustic microbiological hazard etc must be dec...

Page 33: ...nal spare parts Non original spare parts may cause damage to the product Use original spare parts from Leybold only When you place an order for spare parts please specify the fabrication number of the...

Page 34: ...or w connector and cable please specify voltage E346533 E346542 E346547 E346555 44 Pilot valve please specify voltage E345632 E345632 E345633 E345633 61 62 Seal kit vacuum EK242324 EK241077 EK241079 E...

Page 35: ...this information the contractor is capable of taking the necessary safety precautions when carrying out repairs The same regulations apply for on site repairs Preparation for dispatch Before dispatch...

Page 36: ...APPENDIX 36 40 17200295_002_C0 2016 Leybold 270727EI DOCX 12 2 Declaration of chemical contamination...

Page 37: ...APPENDIX 270727EI DOCX 17200295_002_C0 2016 Leybold 37 40 12 3 Declaration of incorporation...

Page 38: ...APPENDIX 38 40 17200295_002_C0 2016 Leybold 270727EI DOCX Notes...

Page 39: ...valod sazinieties ar savu Leybold p rst vi Lietuvi 031 Prie io produkto pridedamos naudotojo instrukcijos paprastai pateikiamos dviejomis kalbomis vokie i ir angl D l instrukcijos j s valstybine kalb...

Page 40: ...43 11 F 34 93 666 43 70 sales ba leybold com Service T 34 93 666 46 11 F 34 93 685 43 70 service ba leybold com America USA Leybold USA Inc 5700 Mellon Road USA Export PA 15632 T 1 724 327 5700 F 1 7...

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