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Leuze 50116368 Original Operating Instructions Download Page 74

Electrical connection

Leuze electronic GmbH + Co. KG

BCL 308

i

72

7.5

Cable lengths and shielding

Observe the following maximum cable lengths and shielding types:

Connection

Interface

Max. cable length

Shielding

BCL – service

USB

3 m

Shielding absolutely neces

-

sary acc. to USB specifica

-

tions

BCL – host

Ethernet

100 m

Shielding absolutely 

required

Network from the first BCL 

to the last BCL

Ethernet

The maximum segment length 

must not exceed 100 m for 

10Base-T Twisted Pair (min. 

Cat. 3) and 100Base-TX 

Twisted Pair (min. Cat. 5)

Shielding absolutely 

required

BCL – power supply unit

30 m

Not necessary

Switching input

10 m

Not necessary

Switching output

10 m

Not necessary

Table 7.6:

Cable lengths and shielding

Summary of Contents for 50116368

Page 1: ...BCL 308i Bar code readers Original operating instructions EN 2021 05 26 50117117 We reserve the right to make technical changes...

Page 2: ...Leuze electronic GmbH Co KG BCL 308i 2021 Leuze electronic GmbH Co KG In der Braike 1 D 73277 Owen Germany Phone 49 7021 573 0 Fax 49 7021 573 199 http www leuze com info leuze com...

Page 3: ...e BCL 300i series 23 4 2 Characteristics of the bar code readers of the BCL 300i series 23 4 3 Device construction 25 4 4 Reading techniques 27 4 4 1 Line scanner single line 27 4 4 2 Line scanner wit...

Page 4: ...Mounting via M4 x 5 screws 52 6 2 2 Mounting devices BT 56 and BT 56 1 53 6 2 3 BT 59 mounting device 54 6 2 4 BT 300 1 BT 300 W mounting devices 55 6 3 Device arrangement 56 6 3 1 Selecting a mountin...

Page 5: ...ttings for the BCL 308i 85 10 4 1 Decoding and processing the read data 85 10 4 2 Control of the decoding 86 10 4 3 Control of the switching outputs 87 10 5 Transmitting configuration data 88 10 5 1 V...

Page 6: ...ronic GmbH Co KG BCL 308i 4 14 2 Repairs servicing 108 14 3 Disassembling packing disposing 108 15 Appendix 109 15 1 ASCII character set 109 15 2 Bar code samples 113 15 2 1 Module 0 3 113 15 2 2 Modu...

Page 7: ...of complete overview of the BCL 308i with MS 3xx MK 3xx ME 3xx 36 Figure 5 2 Dimensioned drawing of BCL 308i S 102 line scanner 37 Figure 5 3 Dimensioned drawing of BCL 308i S 100 with deflecting mir...

Page 8: ...ng output connection diagram SWIO_1 SWIO_2 67 Table 7 2 SENSOR pin assignment 68 Table 7 3 SERVICE pin assignment Mini B type USB interface 68 Table 7 4 Pin assignment HOST BUS IN for BCL 308i 69 Figu...

Page 9: ...ropean standards and directives The manufacturer of the product Leuze electronic GmbH Co KG in D 73277 Owen possesses a certi fied quality assurance system in accordance with ISO 9001 ATTENTION This s...

Page 10: ...1 for medical purposes CAUTION Observe intended use Only operate the device in accordance with its intended use The protection of personnel and the device cannot be guaranteed if the device is operat...

Page 11: ...ments of accident prevention regulations DGUV V3 e g electrician foreman In other countries there are respective regulations that must be observed 2 4 Exemption of liability Leuze electronic GmbH Co K...

Page 12: ...Safety Leuze electronic GmbH Co KG BCL 308i 10 Figure 2 1 Laser apertures laser warning signs A Laser aperture B Laser warning sign A B A B A B BCL 3xxi S R1 102 H BCL 3xxi S R1 100 H BCL 3xxi O 100 H...

Page 13: ...sufficient time to e g initiate sorting operations on the basis of the read data The display and control panel should be very visible and accessible For configuring and commissioning with the webConf...

Page 14: ...rameter memory both the settings and the network address are saved and transmitted to a new device NOTE In the case of Ethernet linear topology the network is interrupted when the BCL 308i is removed...

Page 15: ...r memory both the settings and the network address are saved and transmitted to a new device NOTE In the case of Ethernet line topology the network is interrupted when the BCL 308i is removed from the...

Page 16: ...h the settings and the network address are saved and transmitted to a new device NOTE In the case of Ethernet line topology the network is interrupted when the BCL 308i is removed from the ME 308 104...

Page 17: ...h the settings and the network address are saved and transmitted to a new device NOTE In the case of Ethernet line topology the network is interrupted when the BCL 308i is removed from the ME 308 214...

Page 18: ...via the webConfig tool Further information can be found in Chapter 10 3 4 1 Manual configuration of the IP address If your system does not include a DHCP server or if the IP addresses of the devices...

Page 19: ...system includes a DHCP server that is to be used to assign the IP addresses proceed as follows Activate the DHCP client mode in the BCL 308i Via webConfig Configuration Communication Ethernet interfa...

Page 20: ...wait time for an answer from the server Repetition time for renewed communication attempt following a timeout In TCP server mode the superior host system PC PLC actively establishes the connection and...

Page 21: ...uts according to your requirements To do this first set the I O mode to Input and then configure the switching behavior Via webConfig Configuration Device Switching inputs outputs Control of the switc...

Page 22: ...mode Red flashing Warning set Red continuous light Error device error NET LED Flashes green Initialization Green continuous light Network operation OK Flashes red Communication error Red continuous l...

Page 23: ...nnected to the switching input a read process is activated In the standard setting all common code types for decoding are released only the 2 5 Interleaved code type is limited to 10 digits of code co...

Page 24: ...l has a display the read information appears on this display The PWR LED goes off briefly and then turns green again Simultaneously the read information is forwarded to the supe rior system PLC PC via...

Page 25: ...eading tasks Due to the large reading distance combined with the great depth of field a large opening angle and a very compact construction the device is ideally suited for the conveyor and storage te...

Page 26: ...enables easy networking and very simple commissioning Directly connect the respective fieldbus and all configuration is performed with no additional software For decoding bar codes the bar code reader...

Page 27: ...O2 can be assigned various func tions and control e g activation of the BCL 308i or external devices such as a PLC System warning and error messages provide assistance in setup troubleshooting during...

Page 28: ...rs Connection side for MK 3xx terminal hood MS 3xx connector hood ME 3xx connection hood Reading window Dovetail mounting and 6 mounting threads Display LEDs and buttons Oscillating mirror scanner Con...

Page 29: ...bar code tilt angle within certain limits These are dependent on the transport speed the scanning rate of the scanner and the bar code properties Areas of application of the line scanner The line sca...

Page 30: ...on picket fence arrangement when reading stationary objects when a large reading field reading window has to be covered Figure 4 10 Deflection principle for the line scanner with oscillating mirror ad...

Page 31: ...8i features multiple M 12 connectors sockets for the electrical connection of the supply voltage the interface and the switching inputs and outputs Additional information on the electrical connec tion...

Page 32: ...flector has cleared the read procedure has completed and the scanning beam is reduced and again directed onto the reflector The reading gate is closed Figure 4 12 Reflector arrangement for autoReflAct...

Page 33: ...light tolerance 2000 lx on the bar code Number of bar codes per scan 3 Electrical data Interface type 2x Ethernet on 2x M12 D coded Protocols Ethernet TCP IP client server UDP Baud rate 10 100MBaud Da...

Page 34: ...ood is 1 4Nm 2 This is a Class A product In a domestic environment this product may cause radio interference in which case the operator may be required to take adequate measures ATTENTION For UL appli...

Page 35: ...age This is followed by the self test and the changeover to read operation The PWR LED lights up showing overall readiness for operation When the inside temperature reaches approx 18 C another tempera...

Page 36: ...ient temperature of 35 C Min conductor cross section Conductor cross section of at least 0 75 mm for the supply voltage line Wiring through of the voltage supply to multiple heating devices is not per...

Page 37: ...24VDC 20 Power consumption Max 19 7W Structure of the heating Housing heating and separate heating of the optics glass Warmup time Min 30 min at 24 V DC and an ambient temperature of 35 C Min conduct...

Page 38: ...1 Dimensioned drawing of complete overview of the BCL 308i with MS 3xx MK 3xx ME 3xx Figure 5 1 Dimensioned drawing of complete overview of the BCL 308i with MS 3xx MK 3xx ME 3xx BCL 3xx with connecto...

Page 39: ...al data Leuze electronic GmbH Co KG BCL 308i 37 5 3 2 Dimensioned drawing of line scanner with without heating Figure 5 2 Dimensioned drawing of BCL 308i S 102 line scanner 0 WLHI GHHS r r r r A Optic...

Page 40: ...KG BCL 308i 38 5 3 3 Dimensioned drawing of deflecting mirror scanner with without heating Figure 5 3 Dimensioned drawing of BCL 308i S 100 with deflecting mirror 0 WLHI GHHS r r r 5 A Optical axis B...

Page 41: ...3 4 Dimensioned drawing of oscillating mirror scanner with without heating Figure 5 4 Dimensioned drawing of BCL 308i O 100 oscillating mirror scanner 0 WLHI GHHS r r A Optical axis B Swivel angle of...

Page 42: ...nnection hoods Figure 5 5 Dimensioned drawing of MS 3xx connector hood ME 3xx connection hood MS 3xx connector hood ATTENTION To ensure degree of protection IP 65 is fulfilled the screws of the connec...

Page 43: ...orque of 1 4 Nm for connecting to the BCL MK 3xx terminal hood NOTE Please note that the size of the bar code module influences the maximum reading distance and the width of the reading field Therefor...

Page 44: ...of thumb The smaller the module of the bar code is the smaller the maximum reading distance and reading field width will be Distance mm starting at the zero position 50 100 200 300 400 450 700 Raster...

Page 45: ...notice that the real reading fields are also influenced by factors such as labeling material printing quality reading angle printing contrast etc and may thus deviate from the reading fields specified...

Page 46: ...curve for line scanner with deflecting mirror The reading field curve applies for the reading conditions stated in Table 5 9 25 0 75 50 100 150 200 250 300 125 175 225 275 25 50 75 100 25 50 75 100 BC...

Page 47: ...um Density reading field curve for line scanner with deflecting mirror The reading field curves apply for the reading conditions stated in Table 5 9 0 50 100 150 250 350 450 200 300 400 50 100 150 50...

Page 48: ...Figure 5 15 Low Density reading field curve for line scanner without deflecting mirror 0 50 100 150 250 350 450 200 300 400 50 100 150 50 100 150 BCL 3xxi O M 100 m 0 2 m 0 3 m 0 5 m 0 3 m 0 2 m 0 5 R...

Page 49: ...eral Low Density reading field curve for oscillating mirror scanners 0 50 150 250 400 500 600 350 100 200 300 450 550 50 100 200 150 50 100 200 150 BCL 3xxi S R1 F 100 m 0 5 m 0 35 m 0 3 m 0 35 m 0 5...

Page 50: ...ity reading field curve for line scanner with deflecting mirror The reading field curves apply for the reading conditions stated in Table 5 9 0 50 150 250 400 550 750 350 100 200 300 450 650 500 700 6...

Page 51: ...reading field curves apply for the reading conditions stated in Table 5 9 0 50 150 250 400 550 750 350 100 200 300 450 650 500 700 600 50 100 300 250 150 200 50 100 300 250 150 200 BCL 3xxi O L 100 m...

Page 52: ...scanning angle printing contrast etc and may thus deviate from the reading distances specified here Due to the shape of the optical laser spot the CRT function may exhibit limitations max permis sible...

Page 53: ...r supplier or your local Leuze sales office Observe the applicable local regulations when disposing of the packaging materials 6 2 Mounting the BCL 308i The BCL 308i bar code readers can be mounted in...

Page 54: ...nstallation and mounting Leuze electronic GmbH Co KG BCL 308i 52 6 2 1 Mounting via M4 x 5 screws Figure 6 2 Fastening options using M4x5 threaded holes 4 x M4x5 6 x M4x5 oscillating mirror scanner or...

Page 55: ...ing 16 mm to 20 mm the BT 56 1 for rods from 12 mm to 16 mm For order guide please refer to chapter Type overview and accessories on page 104 Mounting devices BT 56 and BT 56 1 Figure 6 3 Mounting dev...

Page 56: ...mounting device NOTE When mounting ensure that the scanning beam is not reflected directly back to the scanner by the label which is being read For further information see the notices in Chapter 6 3...

Page 57: ...300 1 BT 300 W mounting devices Figure 6 6 BT 300 1 BT 300 W mounting devices NOTE When mounting ensure that the scanning beam is not reflected directly back to the scanner by the label which is being...

Page 58: ...e bar code label must be positioned at an angle of inclination greater than 10 15 from vertical in order to avoid total reflection of the laser beam see Figure 6 7 Total reflection occurs whenever the...

Page 59: ...rd or downward 20 30 Figure 6 9 Total reflection BCL 308i with oscillating mirror scanner 6 3 5 Mounting location When choosing the mounting location observe the following Maintaining the required env...

Page 60: ...reading angles that are possible between the scan line and bar code must be taken account Figure 6 10 Figure 6 10 Reading angle for the line scanner Azimuth angle tilt Inclination angle pitch Angle of...

Page 61: ...m tightening torque of the housing connecting screw of the connection hood is 1 4Nm Line scanner MK 308 MS 308 M12 connector Terminals Line scanner with deflecting mirror Oscillating mirror scanner or...

Page 62: ...connection ATTENTION For UL applications use is only permitted in Class 2 circuits in accordance with the NEC National Electric Code NOTE Degree of protection IP 65 is not fulfilled until connectors o...

Page 63: ...three connection cables with M12 connectors and a Mini B type USB socket as service interface Parameter memory is integrated into the ME 308 103 which temporarily stores the settings of the BCL 308i...

Page 64: ...ory for the simple replacement of the BCL 308i is located in the ME 308 103 In the integrated parameter memory both the settings and the network address are saved and transmitted to a new device NOTE...

Page 65: ...rameter memory for the simple replacement of the BCL 308i is located in the ME 308 104 In the integrated parameter memory both the settings and the network address are saved and transmitted to a new d...

Page 66: ...connection is done via the M12 connector housing NOTE The integrated parameter memory for the simple replacement of the BCL 308i is located in the ME 308 214 In the integrated parameter memory both th...

Page 67: ...ecessary NOTE The integrated parameter memory for the simple replacement of the BCL 308i is located in the MK 308 In the integrated parameter memory both the settings and the network address are saved...

Page 68: ...impaired operation is only guaranteed when the functional earth is connected properly All electrical disturbances EMC couplings are dis charged via the functional earth connection PWR SW IN OUT Pin M1...

Page 69: ...put is connected to pin 2 and pin 2 of the bar code reader is at the same time configured as an output and not as an input the switching output malfunctions Function as switching output Figure 7 9 Swi...

Page 70: ...inal Comment 1 VOUT Positive supply voltage for ext sensor 18 30VDC 2 n c Not assigned 3 GNDOUT Negative supply voltage for ext sensor 0VDC 4 SWIO_1 Configurable switching input output 1 Thread FE Fun...

Page 71: ...BUS IN for BCL 308i NOTE Ensure adequate shielding The entire interconnection cable must be shielded and earthed The RD RD and TD TD wires must be stranded in pairs Use CAT 5 cable for the connection...

Page 72: ...lay or webConfig tool or assigned dynamically via a DHCP server Figure 7 11 Ethernet in a star topology BUS OUT Ethernet_1 4 pin socket D coded Pin M12 Name terminal Comment 1 TD1 Transmit Data 2 RD1...

Page 73: ...s must be specified by the network administrator Alternatively the BCL 308i can also be configured as a DHCP client and then automatically receive its address from a DHCP server Information on the nec...

Page 74: ...neces sary acc to USB specifica tions BCL host Ethernet 100m Shielding absolutely required Network from the first BCL to the last BCL Ethernet The maximum segment length must not exceed 100 m for 10B...

Page 75: ...ar code reading possible Voltage connected Self test runs for 0 25s after power up Initialization running Green continuous light Device ok Bar code reading possible Self test successfully finished Dev...

Page 76: ...unication possible Ethernet protocols not released Flashes green Initialization of the BCL 308i establishing communication Green continuous light Operation ok Network operation ok Connection and commu...

Page 77: ...and MK 308 LED ACT0 LINK0 on the MS 308 ME 308 MK 308 Green continuous light Ethernet connected LINK Yellow flickering light Data communication ACT LED ACT1 LINK1 on the MS 308 ME 308 MK 308 Green con...

Page 78: ...lity of decoding process BCL Info device status error code I O Status status of the inputs outputs BCL Address IP address of the BCL 308i Adjustmode alignment mode Version software and hardware versio...

Page 79: ...1 1st line device status display function 2nd line error code e g Error code 3201 I O status In 0 Out 1 1st line input output status display function 2nd line state 0 inactive 1 active e g In 0 Out 1...

Page 80: ...ted by all commonly used modern browsers e g Mozilla Firefox beginning with Version 4 0 or Internet Explorer beginning with Version 8 0 or Microsoft Edge it is possible to operate the Leuze webConfig...

Page 81: ...he setup program Upon successful installation of the USB driver an icon with the name Leuze Web Config automatically appears on the desktop 9 3 Starting the webConfig tool To start the webConfig tool...

Page 82: ...nterface 9 4 Short description of the webConfig tool The webConfig tool has 5 main menus Process with read information of the host interface of the connected BCL 308i Alignment for manually starting r...

Page 83: ...uch as code type number of digits etc Control Configuration of activation and deactivation e g auto activation AutoReflAct etc Data Configuration of code content such as filtering segmentation of bar...

Page 84: ...a USB connection between the BCL 308i and a PC laptop 10 1 Measures to be performed prior to the initial commissioning Before commissioning familiarize yourself with the operation and configuration of...

Page 85: ...es on the BCL 308i In the webConfig tool In the main menu select Configuration submenu Communication Ethernet interface 10 3 2 Automatically setting the IP address If your system includes a DHCP serve...

Page 86: ...rver normally the PLC host computer Port number of the TCP server Timeout for the wait time for an answer from the server Repetition time for renewed communication attempt following a timeout In TCP s...

Page 87: ...specific settings in the webConfig tool only Check digit method used for decoding as well as the type of check digit transmission for the output of the read result The two possibilities for the latter...

Page 88: ...the connected switching inputs according to your requirements To do this first set the I O mode to Input and then configure the switching behavior Via webConfig Configuration Device Switching inputs o...

Page 89: ...t A switching output can be activated At the start end of the reading gate Depending on the read result Reference code comparison positive negative Read result valid invalid Depending on the state of...

Page 90: ...you store the configuration data via the buttons in the upper part of the middle window of all submenus of the Configuration main menu Figure 10 1 Storing configuration data in the webConfig tool 10...

Page 91: ...A autoConfig function Parameter Activation Transmitted is CA Notation Commands command parameters and returned data are enclosed between single quotation marks in the text of this manual Most online c...

Page 92: ...known bar code and outputs number of digits code type and code infor mation to the interface without storing the bar code in the parameter memory Parameter No Acknowledg ment xx yy zzzzzz xx Code type...

Page 93: ...the decoded data in the current parameter set Acknowledg ment CSx x Status 0 Valid CA command 1 Invalid command 2 autoConfig could not be activated 3 autoConfig could not be deactivated 4 Result could...

Page 94: ...used to display the reading quality Depending on how many read results could be extracted the duration of the laser s OFF time increases If the reading quality is high the laser beam flashes in brief...

Page 95: ...ommand 1 Invalid command 2 Insufficient memory for reference code 3 Reference code has not been saved 4 Reference code invalid Example Entry RS130678654331 Code 1 1 RAM only 3 UPC 06 code information...

Page 96: ...reads out the reference code defined in the BCL 308i If no parameters are specified all defined codes are output Parameter Reference code number 1 2 value range of reference codes 1 to 2 Acknowledg me...

Page 97: ...reaching a preset number of scans without information Parameter No Acknowledg ment None Command Description The command activates decoding This command can be used to deactivate the read ing gate Foll...

Page 98: ...ut The logic state is specified i e an inverted logic is taken into account e g inverted logic and a state of High corresponds to a voltage of 0V at the switching output The values of the switching in...

Page 99: ...output unit dimensionless I Switching input O Switching output P Passive Command OF Description This command may be used to configure the function of the switching inputs outputs 1 and 2 You may also...

Page 100: ...opied unit dimensionless 0 Parameter data set in permanent memory 2 Default or factory parameter set 3 Operating parameter data set in volatile memory Target type Parameter set into which the data is...

Page 101: ...unit length in bytes BCC Check sum calculated as specified under BCC type Acknowledg ment positive PT BCC type PS type Status Start Address parameter value Address 1 parameter value Address Address pa...

Page 102: ...parameter differences between the default and the permanently saved parameter set 23 Output of the parameter differences between the default parameter set and the operating parameter set saved in vol...

Page 103: ...AM Status Mode of parameter processing without function here unit dimensionless 0 No reset after parameter change no further parameters 1 No reset after parameter change additional parameters follow 2...

Page 104: ...host communication Send device to customer service Red flashing Communication error Check interface Red continuous light No communication Check interface Orange flashing Timeout Error on interface Che...

Page 105: ...support together with a description Please register the merchandise concerned Simply register return of the merchandise on our website www leuze com under Contact Support Repair Service Returns To ens...

Page 106: ...xit 0 Perpendicular beam exit 2 Front beam exit Optics N High Density N Near M Medium Density M Medium F Low Density F Far L Ultra Low Density L Long Range J Inkjet Optics Scanning principle S Single...

Page 107: ...1 N 102 D With N optics and display 50116390 BCL 308i R1 M 102 D With M optics and display 50116386 BCL 308i R1 F 102 D With F optics and display 50116382 Single line scanner with deflecting mirror BC...

Page 108: ...type overview Type designation Description Part no MS 308 Connector hood for BCL 308i 50114823 MK 308 Terminal hood for BCL 308i 50116466 ME 308 103 Connection hood for BCL 308i 3 x M12 50131255 ME 3...

Page 109: ...GmbH Co KG BCL 308i 107 13 7 Accessory Reflector for AutoReflAct Type designation Description Part no Reflective tape no 4 100 x 100 mm Reflective tape as reflector for AutoReflAct operation 50106119...

Page 110: ...distributor or service organization should repairs be required The addresses can be found on the inside of the cover and on the back 14 3 Disassembling packing disposing Repacking For later reuse the...

Page 111: ...FORM FEED Form feed CR 13 0D 15 CARRIAGE RETURN Carriage return SO 14 0E 16 SHIFT OUT Shift out SI 15 0F 17 SHIFT IN Shift in DLE 16 10 20 DATA LINK ESCAPE Data link escape DC1 17 11 21 DEVICE CONTROL...

Page 112: ...Closed parenthesis 42 2A 52 ASTERISK Asterisk 43 2B 53 PLUS Plus sign 44 2C 54 COMMA Comma 45 2D 55 HYPHEN MINUS Hyphen 46 2E 56 PERIOD DECIMAL Period decimal 47 2F 57 SLANT Slant 0 48 30 60 0 Number...

Page 113: ...l letter W 87 57 127 W Capital letter X 88 58 130 X Capital letter Y 89 59 131 Y Capital letter Z 90 5A 132 Z Capital letter 91 5B 133 OPENING BRACKET Opening bracket 92 5C 134 REVERSE SLANT Reverse s...

Page 114: ...r u 117 75 165 u Lower case letter v 118 76 166 v Lower case letter w 119 77 167 w Lower case letter x 120 78 170 x Lower case letter y 121 79 171 y Lower case letter z 122 7A 172 z Lower case letter...

Page 115: ...0 S Modul 0 3 Modul 0 3 Modul 0 3 Modul 0 3 Modul 0 3 1122334455 135AC A121314A abcde leuze 23456 2 78901 1 3456 7890 1 122334 455666 77889 Code type 01 Interleaved 2 of 5 Code type 02 Code 39 Code ty...

Page 116: ...dul 0 5 6677889900 Modul 0 5 246BD Modul 0 5 A151617A Modul 0 5 fghij Modul 0 5 LEUZE SC 4 98765 43219 0 8 SC 6 9876 5430 SC2 0 099887 766550 44332 Code type 01 Interleaved 2 of 5 Code type 02 Code 39...

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