Leuze electronic DCR 202i Original Operating Instructions Download

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Leuze electronic

DCR 202i

About this document . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Used symbols and signal words . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.1

Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.2

Foreseeable misuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.3

Competent persons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

2.4

Exemption of liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Device description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

3.1

Device overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

3.1.1 About the DCR 200i code reader . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

3.1.2 Performance characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

3.1.3 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.2

Device construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

3.3

Connection technology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

3.4

Indicators and operational controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

3.4.1 LED indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

3.4.2 Bar graph display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

3.4.3 Control buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

4.1

Camera operating modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

4.1.1 Single trigger mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

4.1.2 Reading gate control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

4.1.3 Burst mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

4.1.4 Presentation mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
4.2

Reference code comparison . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

4.3

Leuze webConfig tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

5.1

Reading of 1D-codes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

5.2

Reading of 2D-codes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

5.3

Code reading with polarization filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

5.4

Code reading with diffusor foil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

6.1

Determining the mounting position of the code reader . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

6.1.1 Selecting a mounting location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

6.1.2 Avoiding total reflection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

6.1.3 Determining the reading distance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
6.2

Mounting the code reader . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

6.2.1 Mounting with M4 fastening screws. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

6.2.2 Mounting with the BTU 320M-D12 mounting system . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

6.2.3 Mounting with the BT 320M mounting bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
6.3

Replace housing hood. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

6.4

Attaching the diffusor foil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

7.1

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

7.2

PWR / SWIO – voltage supply / RS 232/RS 422 / switching inputs/outputs . . . . . . . . . . . 29

7.3

HOST - Host input / Ethernet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

7.4

Ethernet star topology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Summary of Contents for DCR 202i

Page 1: ...DCR 202i Camera based code reader O r i g i n a l o p e r a t i n g i n s t r u c t i o n s EN 2016 01 50130061 We reserve the right to make technical changes...

Page 2: ...Leuze electronic DCR 202i 2 2016 Leuze electronic GmbH Co KG In der Braike 1 D 73277 Owen Germany Phone 49 7021 573 0 Fax 49 7021 573 199 http www leuze com info leuze de...

Page 3: ...resentation mode 16 4 2 Reference code comparison 17 4 3 Leuze webConfig tool 17 5 Applications 18 5 1 Reading of 1D codes 18 5 2 Reading of 2D codes 19 5 3 Code reading with polarization filter 19 5...

Page 4: ...41 8 6 5 Optimizing reading performance 42 8 6 6 Transfer configuration data 42 9 Commissioning Leuze electronic webConfig tool 43 9 1 System requirements 43 9 2 Start webConfig tool 43 9 3 Short des...

Page 5: ...ssories 63 15 1 Nomenclature 63 15 2 Type overview 63 15 3 Optical accessories 64 15 4 Cables accessories 64 15 5 Other accessories 65 16 EC Declaration of Conformity 67 17 Appendix 68 17 1 ASCII char...

Page 6: ...bols for action steps Text passages with this symbol instruct you to perform actions CMOS Semiconductor process for implementing integrated circuits Complementary Metal Oxide Semiconductor DCR Camera...

Page 7: ...his document Leuze electronic DCR 202i 7 TCP IP Internet protocol family Transmission Control Protocol Internet Protocol UDP Network transmission protocol User Datagram Protocol UL Underwriters Labora...

Page 8: ...n a manner not complying with its intended use Leuze electronic GmbH Co KG is not liable for damages caused by improper use Read the technical description before commissioning the device Knowledge of...

Page 9: ...ir familiarity with relevant stan dards and regulations certified electricians are able to perform work on electrical systems and indepen dently detect possible dangers In Germany certified electricia...

Page 10: ...ation on technical data and characteristics see chapter 14 3 1 2 Performance characteristics Decoding of 1D stacked and 2D codes Maximum depth of field and reading distance of approx 40 mm 360 mm High...

Page 11: ...nation and mounting bracket for external illumination For further information contact your responsible Leuze electronic subsidiary or Leuze electronic cus tomer service see chapter 13 MA 2xxi modular...

Page 12: ...ul This function is activated upon shipment of the device from the factory and can be deactivated via the webConfig tool Upon successful decoding the feedback LED illuminates briefly GOOD READ MATCH T...

Page 13: ...or State Description OFF Device off No operating voltage Green ON continuous light Device ok Code reading possible Self test successfully finished Device monitoring active Orange ON continuous light S...

Page 14: ...ly Color State Description OFF No operating voltage No communication possible Ethernet protocols not released Green Flashing Initialization of the device Establishing communication ON continuous light...

Page 15: ...button The TRIG LED flashes and the Trigger function is preselected Press the enter button The TRIG LED illuminates continuously The configured Trigger function e g reading gate control is started If...

Page 16: ...er the reading gate In this time window the code reader can capture and decode one or more codes 4 1 3 Burst mode In the Burst mode camera operating mode the code reader captures multiple images in qu...

Page 17: ...can only be entered via the webConfig tool see chapter 9 Commissioning Leuze electronic webConfig tool Detailed information on regular expressions can be found on the Internet under Perl Compatible R...

Page 18: ...Applications Leuze electronic DCR 202i 18 5 Applications Typical applications for code readers include the following 5 1 Reading of 1D codes Figure 5 1 Reading of 1D codes...

Page 19: ...ilter 1 Code reading without polarization filter 2 Code reading with polarization filter Figure 5 3 Using the polarization filter By using the linear polarization filter integrated in the housing hood...

Page 20: ...ing without diffusor foil 2 Code reading with diffusor foil Figure 5 4 Using the diffusor foil The diffusor foil reduces interfering reflections by increasing the scatter of the integrated LED illumin...

Page 21: ...nce is located in the middle part of the read field see chapter 6 1 3 Determining the reading distance There is no direct sunlight and protect against ambient light effects The code labels are of good...

Page 22: ...ad field see figure 6 6 Reading distances for code readers with N optics 1 Reading distance mm Figure 6 2 Typical reading distances for 1D and 2D codes with various modulus sizes of the codes 10 20 10...

Page 23: ...t edge of the code reader to the code Please note that the actual reading distances are also influenced by factors such as labeling material printing quality reading angle printing contrast etc and ma...

Page 24: ...tance mm 2 Read field Width x Height mm 3 N optics M optics 4 F optics Figure 6 6 Relationship between camera distance and read field size 6 2 Mounting the code reader 1 2 3 4 0 x 0 20 x 15 40 x 30 60...

Page 25: ...unting bracket with M4 fastening screws Max tightening torque of the fastening screws 1 4 Nm Location and thread depth of the mounting thread see figure 14 1 6 3 Replace housing hood In individual cas...

Page 26: ...recess at top large recess at bottom Figure 6 8 Orientation of the diffusor foil Attach the diffusor foil to the housing screen from bottom to top Figure 6 9 Attaching the diffusor foil 1 2 2 NOTICE...

Page 27: ...Mounting Leuze electronic DCR 202i 27 NOTICE Avoid air bubbles when attaching the diffusor foil When attaching the diffusor foil take care to prevent bubbles from forming under the film...

Page 28: ...ional earth FE is connected correctly Fault free operation is only guaranteed if the functional earth is connected properly If faults cannot be rectified take the device out of operation Protect the d...

Page 29: ...idual adaptation to the respective application are also available on the PWR SWIO M12 plug Standalone operation in Ethernet network The code reader is operated as a stand alone single device in an Eth...

Page 30: ...RX signal 10 TXD TX Violet RS 232 TXD signal RS 422 TX signal 11 SWIO3 Gray pink Digital switching input output 3 configurable default switching output No read 12 SWIO4 Red blue Digital switching inp...

Page 31: ...imum 8 mA NOTICE Maximum loading of the switching outputs Do not load the respective switching output of the code reader with more than 60 mA at 18 30VDC in normal operation Each configured switching...

Page 32: ...vice automatically supports the transmission rates of 10 Mbit s 10BASE T and 100 Mbit s 10BASE TX as well as auto negotiation and auto crossover The device supports the following protocols and service...

Page 33: ...d as shielded cable max 100 m 7 5 Cable lengths and shielding Observe the maximum cable lengths and the shielding types 1 2 3 4 2 1 3 4 1 8 Pin M12 Designation Pin core color RJ45 1 TD 1 yellow 2 RD 3...

Page 34: ...g DCR 200i host RS 232 RS 422 10 m 1200 m dependent on baud rate Shielding absolutely necessary RS 422 conductors stranded in pairs Network from the first DCR 200i to the last network participant Ethe...

Page 35: ...ata Bar OMNIDIRECTIONAL number of digits 14 GS1 Data Bar LIMITED number of digits 14 GS1 Data Bar EXPANDED number of digits 14 21 GS1 Data Bar TRUNCATED number of digits 14 DataMatrix code ECC200 numb...

Page 36: ...e Connect the Ethernet interface of the device directly to the LAN port of the PC Start the webConfig tool using your PC s Internet browser with IP address 192 168 060 101 In the webConfig tool change...

Page 37: ...e new configuration 8 3 2 Automatically setting the IP address Set the IP address automatically if a DHCP server assigns the IP addresses in the system Select the option to obtain the IP address autom...

Page 38: ...ction to the superior host system e g PC control as server The device requires from the user the IP address of the server host system and the port number on which the server host system accepts a conn...

Page 39: ...reading gate control AUTO By activating the AUTO function the following sequence is started 1 Optimum image setting The device determines the optimum illumination setting for the given sce nario 2 Det...

Page 40: ...onnection to the PWR SWIO interface must be configured as a switching input for this purpose see chapter 7 2 Controlling decoding via a switching input Start stop decoding Start decoding and then stop...

Page 41: ...ng inputs outputs SWO2 SWIO3 and SWIO4 on the PWR SWIO connection must be configured as switching output for this purpose see chapter 7 2 A switching output can for example be activated according to t...

Page 42: ...rch algorithm The adjustment options can be found in the webConfig tool Configuration Decoder Properties Camera operating mode Select the Single trigger mode camera operating mode for fast complete de...

Page 43: ...re set correctly Connect the operating voltage to the device Connect the HOST interface of the device to the PC The connection to the HOST interface of the device is made via the LAN port of the PC St...

Page 44: ...address the device via the webConfig tool Do not use the refresh functions of the Internet browser Shift F5 or Shift mouse click 9 3 Short description of the webConfig tool The menus and dialog boxes...

Page 45: ...ce upper left Figure 9 2 CONFIGURATION menu of the webConfig tool 9 3 2 Menu options of the webConfig tool The webConfig tool offers the following menu functions PROCESS Information on the current rea...

Page 46: ...e full view of the webConfig tool Load project from PC Configuration via an existing configuration project Save project on PC Save configuration project 9 3 4 Configuring applications with the wizard...

Page 47: ...webConfig tool Leuze electronic DCR 202i 47 Select CONFIGURATION Start Wizard Make the settings using the configuration steps presented by the wizard The settings are not saved until the final configu...

Page 48: ...Teach in set reference codes Call up error messages Query statistical device information Perform a software RESET and re initialize the code reader Syntax Online commands consist of one or two ASCII...

Page 49: ...ce is restarted and reinitialized leaving it in the same state as when the operating voltage is switched on Parameter None Acknowledgment S start signal Command CA Description Activates the Auto setup...

Page 50: ...code zzzzzz Contents of the decoded label Command CA Command JP Description Activates or deactivates the alignment mode for simple mounting alignment of the device After activating the function with...

Page 51: ...ables for the actual input y Def reference code no 1 Code 1 v Storage location for reference code 3 RAM only xx Defined code type see command CA z Defined code information 1 244 characters Acknowledgm...

Page 52: ...using the Auto setup func tion or which were set in the setup Command RR Description The command reads out the reference code defined in the code reader If no param eters are specified all defined co...

Page 53: ...it value 1 or 0 Bit 7 is at the far left bit 0 is at the far right 0 Ready for testing 1 The code reader is ready to receive a trigger and start a check pro gram 0 The code reader does not respond to...

Page 54: ...nic DCR 202i 54 You can find detailed information on XML based communication on the Leuze home page www leuze com Enter the type designation or part number of the device as the search term You can fin...

Page 55: ...g 11 2 Servicing Repairs to the device must only be carried out by the manufacturer For repairs contact your responsible Leuze electronic subsidiary or Leuze electronic customer service see chapter 13...

Page 56: ...ectronic customer service see chapter 13 Red continuous light Device error parameter enable Contact Leuze electronic customer service see chapter 13 Red flashing Warning set Temporary operating fault...

Page 57: ...airs Service center Leuze electronic GmbH Co KG In der Braike 1 D 73277 Owen Germany 13 1 What to do should servicing be required Customer data please complete Leuze Service fax number 49 0 7021 573 1...

Page 58: ...protected against polarity reversal Process interface RS 232 RS 422 Ethernet 10 100 Mbit s RS 232 with adjustable data format Default 9600Bd 8 data bits no parity 1 stop bit STX data CR LF Keyboard 2...

Page 59: ...k group 0 exempt group Acc to IEC 60825 1 EN 62471 2008 Integrated feedback LED Green 528 nm Beam exit Front Image sensor Global shutter CMOS Imager Number of pixels 1280 x 960 pixels Optics models Re...

Page 60: ...ure 14 2 Dimensioned drawing of the BTU 320M D12 mounting system Code type 1D Code 128 EAN 128 GS1 128 Code 39 Code 2 5 Interleaved EAN 8 EAN 13 UPC A E Pharmacode Codabar Monarch Code 93 Code type st...

Page 61: ...Technical data Leuze electronic DCR 202i 61 all dimensions in mm Figure 14 3 Dimensioned drawing of the BT 320M mounting bracket...

Page 62: ...Technical data Leuze electronic DCR 202i 62 all dimensions in mm Figure 14 4 Dimensioned drawing of the BTU 320M D12 RL70 mounting bracket for ring light...

Page 63: ...front R Illumination red light r Resolution range 3 1280 x 960 pixels Z Type of protective screen Plastic G Glass P Polarization filter A list with all available device types can be found on the Leuze...

Page 64: ...ith glass pane 50131460 Cover DCR 200i P Housing hood with polarization filter 50131459 Diffusor DCR 200i Diffusor foil Part no Part designation Description M12 socket 12 pin A coded axial connector o...

Page 65: ...KB ET 5000 SA Ethernet connection cable length 5 m 50106741 KB ET 10000 SA Ethernet connection cable length 10 m 50106742 KB ET 15000 SA Ethernet connection cable length 15 m 50106746 KB ET 30000 SA E...

Page 66: ...2893 MA 204i Modular fieldbus connection for field use interfaces RS 232 PROFIBUS 50114154 MA 235i Modular fieldbus connection for field use interfaces RS 232 CANopen 50114155 MA 238i Modular fieldbus...

Page 67: ...Conformity Leuze electronic DCR 202i 67 16 EC Declaration of Conformity The code readers of the DCR 200i series have been developed and manufactured in accordance with the applicable European standar...

Page 68: ...EED Form feed CR 13 0D 15 CARRIAGE RETURN Carriage return SO 14 0E 16 SHIFT OUT Shift out SI 15 0F 17 SHIFT IN Shift in DLE 16 10 20 DATA LINK ESCAPE Data link escape DC1 17 11 21 DEVICE CONTROL 1 Dev...

Page 69: ...parenthesis 42 2A 52 ASTERISK Asterisk 43 2B 53 PLUS Plus sign 44 2C 54 COMMA Comma 45 2D 55 HYPHEN MINUS Hyphen 46 2E 56 PERIOD DECIMAL Period decimal 47 2F 57 SLANT Slant 0 48 30 60 0 Number 1 49 3...

Page 70: ...apital letter P 80 50 120 P Capital letter Q 81 51 121 Q Capital letter R 82 52 122 R Capital letter S 83 53 123 S Capital letter T 84 54 124 T Capital letter U 85 55 125 U Capital letter V 86 56 126...

Page 71: ...case letter o 111 6F 157 o Lower case letter p 112 70 160 p Lower case letter q 113 71 161 q Lower case letter r 114 72 162 r Lower case letter s 115 73 163 s Lower case letter t 116 74 164 t Lower ca...

Page 72: ...ple Module 0 3 Figure 17 1 Code type 2 5 Interleaved Module 0 3 Figure 17 2 Code type Code 39 Module 0 3 Figure 17 3 Code type Codabar Module 0 3 Figure 17 4 Code type Code 128 Module 0 3 Figure 17 5...

Page 73: ...gure 17 7 Code type EAN 8 SC 0 S Figure 17 8 Code type EAN 13 add on DCR 200i Figure 17 9 Code type DataMatrix ECC200 DCR 200i Figure 17 10 Code type QR Code Test symbol Figure 17 11 Code type Aztec D...

Page 74: ...d activate the AUTO function on the control panel Hold the configuration code at the correct distance in front of the optics of the code reader The code reader adjusts the illumination and reads the c...

Page 75: ...tivation Activation of reading gate control Figure 17 17 Configuration code Reading gate control activation Activation of presentation mode Figure 17 18 Configuration code Presentation mode activation...

Page 76: ...free software or as open source software under the GNU General Public License Version 2 We can provide you with the source code of these software components on a data carrier download CD ROM or DVD i...

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