Leuze electronic BPS 307i Operating Instructions Manual Download Page 32

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Applications

Leuze electronic

BPS 307i

5.3

Gantry cranes

Figure 5.3: Gantry cranes



Positioning from 0 to 10,000 meters

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Scratch- and smudge-proof, UV-resistant bar code tapes

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Synchronous positioning with twin tapes on both rails

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Mounting device for fast, precise mounting with one screw

Summary of Contents for BPS 307i

Page 1: ...BPS 307i Bar Code Positioning System O r i g i n a l o p e r a t i n g i n s t r u c t i o n s EN 2018 01 50127000 We reserve the right to make technical changes ...

Page 2: ...Leuze electronic BPS 307i 2 2018 Leuze electronic GmbH Co KG In der Braike 1 D 73277 Owen Germany Phone 49 7021 573 0 Fax 49 7021 573 199 http www leuze com info leuze de ...

Page 3: ... 3 4 1 General information 19 3 4 2 Control bar codes 21 3 4 3 Marker labels 24 3 4 4 Twin tapes 25 4 Functions 26 4 1 Position measurement 26 4 2 Speed measurement 26 4 3 Timing 27 4 4 Leuze webConfig tool 27 4 5 Evaluation of the reading quality 27 4 6 Distance measurement to the bar code tape 28 5 Applications 29 5 1 High bay storage device 30 5 2 Telpher line 31 5 3 Gantry cranes 32 6 Mounting...

Page 4: ...with switching output 53 8 5 Setting tape selection via the webConfig tool 54 8 6 Configuration via the switches of the connection hood 54 8 7 Setting configuration parameters to factory settings 56 8 8 Key factory settings of the BPS 57 9 Leuze electronic webConfig tool Extended configuration 58 9 1 Installing software 58 9 1 1 System requirements 58 9 1 2 Install USB driver 58 9 2 Start webConfi...

Page 5: ...e tape 80 13 3 Dimensioned drawings 82 13 4 Dimensioned drawings Accessories 84 13 5 Dimensioned drawing bar code tape 88 14 Order guide and accessories 89 14 1 BPS 307i type overview 89 14 2 Connection hoods 89 14 3 Cables accessories 89 14 4 Other accessories 89 14 5 Bar code tapes 90 15 EC Declaration of Conformity 93 16 Appendix 94 16 1 BCB bar code tape with 40 mm grid 94 16 2 Bar code tape B...

Page 6: ...urther information Symbol for action steps Text passages with this symbol instruct you to perform actions BCB Bar code tape general or specific BCB type with 40 mm grid BCB8 Bar code tape BCB type with 30 mm grid BPS Bar code Positioning System CFR Code of Federal Regulations DAP Device Access Point DCP Discovery and Configuration Protocol EMC Electromagnetic compatibility EN European standard FE ...

Page 7: ...age RT Real Time SNMP Simple Network Management Protocol PLC Programmable Logic Control Programmable Logic Control SSI Synchronous Serial Interface Digital Synchronous Serial Interface TCP Transmission Control Protocol UDP User Datagram Protocol USB Universal Serial Bus UL Underwriters Laboratories UV Ultraviolet XML Extensible Markup Language ...

Page 8: ...poses as own safety component in accordance with the machinery directive CAUTION Observe intended use Only operate the device in accordance with its intended use The protection of personnel and the device cannot be guaranteed if the device is operated in a manner not complying with its intended use Leuze electronic GmbH Co KG is not liable for damages caused by improper use Read the operating inst...

Page 9: ...operly Reasonably foreseeable misuse is not taken into account Mounting and electrical connection are not properly performed Changes e g constructional are made to the device 2 5 Laser warning notices ATTENTION LASER RADIATION LASERCLASS2 Never look directly into the beam The device satisfies the requirements of IEC 60825 1 2007 EN 60825 1 2007 safety regulations for a product of laser class 2 as ...

Page 10: ...guages see figure 2 2 Affix the laser information sheet to the device in the language appropriate for the place of use When using the device in the U S A use the stick on label with the Complies with 21 CFR 1040 10 notice Affix the laser information and warning signs near the device if no signs are attached to the device e g because the device is too small or if the attached laser information and ...

Page 11: ...n Wavelength RAYONNEMENT LASER NE PAS REGARDER DANS LE FAISCEAU APPAREIL À LASER DE CLASSE 2 EN 60825 1 2007 Puissance max crête Durée d impulsion Longueur d onde RADIACIÓN LÁSER NO MIRAR FIJAMENTE AL HAZ PRODUCTO LÁSER DE CLASE 2 EN 60825 1 2007 Potencia máx peak Duración del impulso Longitud de onda RADIAÇÃO LASER NÃO OLHAR FIXAMENTE O FEIXE EQUIPAMENTO LASER CLASSE 2 EN 60825 1 2007 Potência má...

Page 12: ...es are then output to the controller via the host interface The BPS consists of device housing and interface connection hood for the connection to the control The BPS can optionally be delivered with display and optics heating The following connection hoods are available for the connection of the SSI interface MS 307 connection hood with M12 connectors MK 307 connection hood with spring cage termi...

Page 13: ... Device model with heating The bar code positioning system is optionally available as a model with integrated heating In this case heating is permanently installed ex works The heating consists of two parts Front cover heater Housing heater Features of the integrated heating Extends the application range of the BPS to 35 C Supply voltage 18 30 VDC BPS release through an internal temperature switch...

Page 14: ...outputs for individual adaptation to the respective application are also available here 3 2 1 MS 307 connection hood with M12 connectors The MS 307 connection hood features two M12 connector plugs and a Mini B type USB socket as a service interface for configuration and diagnostics of the BPS 1 PWR SW IN OUT M12 plug A coded 2 SERVICE Mini B USB socket behind protective cap 3 HOST BUS IN M12 plug ...

Page 15: ...e fabrication for connection hoods with spring cage terminals 3 2 3 KB 307 connection hood with cable With connection hood KB 307 it is possible to directly connect the BPS A Mini B type USB socket is used for service purposes and for configuration and diagnostic of the BPS The length of the connection cable is 3 m The configuration switches and the integrated parameter memory for simple replaceme...

Page 16: ...buttons and LEDs or with only two LEDs as indi cators on the device housing 3 3 1 LED indicators The device housing features the following multicolor LED indicators as primary display element PWR BUS 1 PWR LED 2 LED BUS 3 Display 4 Control buttons Figure 3 6 Indicators on the device housing To connect the system plugs JST at the end of the cable must be removed No parameter memory is integrated in...

Page 17: ...nction as an English term The lower display line shows the data of the selected function 1 Display 2 Control buttons Figure 3 7 Display on the device housing LED Color state Description LED 1 PWR Off Device is switched off No supply voltage Green flashing Device is being initialized Supply voltage connected Initialization running No measurement value output Green continuous light Device in operati...

Page 18: ...activate the display shift function Down scroll through functions downwards Example Representation of the I O status on the display 1 Press button Display flashes 2 Press button Display changes from position value Position Value to reading quality Quality 3 Press button Display changes from reading quality Quality to device status BPS Info 4 Press button Display changes from device status BPS Info...

Page 19: ... ordered from Leuze electronic see chapter 14 5 Bar code tapes NOTICE Value range for BCB with special requirements When ordering bar code tapes with special requirements make certain that the value range contains only values that are divisible by three BCB8 with 30 mm grid or four BCB with 40 mm grid It may otherwise not be possible to purchase and use repair tapes NOTICE Only one BCB type per sy...

Page 20: ...The standard height of 47 mm can be adapted Other BCB heights 25 mm and 30 mm and special heights on request With a standard bar code tape and a repair tape with 40 mm grid the printed numerical values are divisible by four without a remainder With a standard bar code tape and repair tape with 30 mm grid the printed numerical values are divisible by three without a remainder For bar code tapes wit...

Page 21: ...le of the MVS label the BPS does not detect the new BCB section in the scanning beam the position value of the first BCB section is still output after the middle of the MVS label for half of the label width The MV0 label is a control bar code for the deactivation of the position output If the BPS detects the middle of the MV0 label no position values are output after the middle of the MV0 label Ar...

Page 22: ...e and must have the correct grid dimension see figure 3 12 30 mm with BCB8 bar code tapes 40 mm with BCB bar code tapes NOTICE Distance between two control bar codes Make certain that there is only one control bar code or marker label in the scanning beam at a time The minimum distance between two control bar codes is determined by the distance between the BPS and bar code tape and the resulting l...

Page 23: ... to the second BCB provided the next position label is in the BPS s scanning beam see figure 3 13 The output position value is thereby always uniquely assigned to one BCB NOTICE Gaps in bar code tape Avoid polished and high gloss surfaces Keep the gaps between the two bar code tapes and the control bar code as small as possible NOTICE 1 m minimum distance of the bar code values for measurement val...

Page 24: ...f the marker labels Code type Code128 with character set B is used for the marker labels Arrangement when using the marker label with positioning The marker label must be attached to the bar code tape aligned with the grid of the actual coding A posi tion code should be visible before and after the marker label If the BPS does not detect the new BCB section upon reaching the changeover position th...

Page 25: ... length tolerance As a result differences in length and code position are minimal By having the same code position on both tapes improved synchronization can be achieved during positioning compared to bar code tapes that are manufactured separately 1 Twin bar code tape 1 2 Twin bar code tape 2 Figure 3 15 Twin tape with double numbering 000040 000044 000048 0000052 000056 1 NOTICE A twin tape alwa...

Page 26: ...s of the respective position values The most important individual parameters for the speed measurement are Parameter Description Range Values Position resolution The parameter specifies the resolution of the position value It acts only on the host interface The resolution has no effect on the set parameter values such as offset or preset 0 001 mm 0 01 mm 0 1 mm 1 mm 10 mm or Free resolution Unit T...

Page 27: ... the calcu lated speed values in steps Steps 2 ms 4 ms 8 ms 16 ms 32 ms 64 ms 128 ms Parameter Description Range Values Integration depth The integration depth affects the measurement of position and speed The integration depth parameter specifies the number of sequential measurements that the BPS uses for position determination The integration results in smoothing of the output measure ment value...

Page 28: ...ion values Soiling of the BCB 4 6 Distance measurement to the bar code tape Within the reading field the BPS can output the current distance from the read head to the BCB The distance from the position label closest to the reference point is output The distance measurement value is output via The ALIGNMENT function Quality menu in the webConfig tool see chapter 9 3 3 this function is only availabl...

Page 29: ...h the systems flexible depth of field it is also possible to bridge over mechanical deviations Due to the large reading distance combined with the great depth of field a large opening angle and a very compact construction the device is ideally suited for the conveyor and storage technology mar ket The BPS devices are capable of simultaneously measuring position and speed and are thus also suitable...

Page 30: ...307i 30 5 1 High bay storage device Figure 5 1 High bay storage device Simultaneous position and speed measurement for regulation tasks Precise positioning with a reproducibility of 0 15 mm Control at high traverse rates of up to 10 m s ...

Page 31: ...i 31 5 2 Telpher line Figure 5 2 Telpher line The working range from 50 170 mm allows for flexible mounting positions and reliable position detec tion at varying distances Control codes for changing to different position values at switches ...

Page 32: ... 5 3 Gantry cranes Figure 5 3 Gantry cranes Positioning from 0 to 10 000 meters Scratch and smudge proof UV resistant bar code tapes Synchronous positioning with twin tapes on both rails Mounting device for fast precise mounting with one screw ...

Page 33: ...eflections of the support on which the BCB is affixed occur in the vicinity of the BPS scanning beam Affix the BCB over expansion joints up to a width of several millimeters The BCB must not be interrupted at this location Cover protruding screw heads with the BCB Ensure that the BCB is affixed without tension The BCB is a plastic tape that can be stretched by strong mechanical tension Excessive m...

Page 34: ...e range 1 m Figure 6 2 Cut bar code tape If there is a gap without tape after the preceding BCB it must be at least 300 mm wide before the subse quent BCB is affixed see figure 6 3 The first bar code value of the subsequent BCB must differ by at least 20 200 mm from the last bar code value of the preceding BCB NOTICE Avoid cutting BCB If possible avoid cutting bar code tapes Optimum position value...

Page 35: ... matt bright surfaces behind the gaps in the BCB Polished reflective and high gloss surfaces in the scanning beam may impair the measurement qual ity of the BPS 000040 000044 000064 000068 2 2 1 3 4 NOTICE When mounting do not pull on the BCB The BCB is a plastic tape that can be stretched by strong mechanical tension The stretching results in lengthening of the tape and distortion of the position...

Page 36: ... Limited absolute measurement accuracy and reproducibility BCB mounting in curves decreases the absolute measurement accuracy of the BPS since the dis tance between two bar codes is no longer exactly 40 mm or 30 mm NOTICE Limited absolute measurement accuracy and reproducibility BCB mounting in curves decreases the absolute measurement accuracy of the BPS since the dis tance between two bar codes ...

Page 37: ...sed for positioning e g for crane systems or eleva tors the use of twin tapes is recommended see chapter 3 4 4 Twin tapes Upside down in order to have the same values at the same position see figure 6 6 1 Twin bar code tape 1 2 Twin bar code tape 2 Figure 6 6 Mounting twin tapes NOTICE No glossy gaps in the bar code tape Ensure that there are matt bright surfaces behind the fanning in the BCB curv...

Page 38: ...g on a rod Mounting using a mounting device on the M4 mounting threads on the rear of the device BT 300 W Mounting on a mounting bracket BT 300 1 Mounting on a rod Mounting using four M4 mounting threads on the rear of the device NOTICE A twin tape always consists of two bar code tapes When ordering twin tapes two bar code tapes are always included with an order Ensure that the BCB is affixed with...

Page 39: ... exit the protective housing without obstruction Make certain that the scanning range determined from the scanning curve is adhered to at all locations where a position determination is to be made Ensure that the scanning beam is always incident on the BCB when the system is moving For the position calculation the scanning beam of the BPS must be incident on the BCB without inter ruption For the b...

Page 40: ... side of the housing is 90 and the reading distance to the bar code tape is maintained 1 Reading distance 2 Reference point for the bar code position 3 Scanning beam Figure 6 9 Beam exit 6 2 3 Mounting with the BTU 0300M W mounting device Mounting the BPS with a BTU 0300M W mounting device is intended for wall mounting For ordering infor mation see chapter 14 for dimensioned drawing see figure 13 ...

Page 41: ...ing For ordering infor mation see chapter 14 for dimensioned drawing see figure 13 10 Mount the BT 0300 W mounting bracket on the system side with M6 fastening screws included in deliv ery contents Mount the BPS on the mounting bracket with M4 fastening screws included in delivery contents Maximum tightening torque of the M4 fastening screws 2 Nm 6 2 5 Mounting with BT 56 mounting device Mounting ...

Page 42: ... 1 mounting device with the clamp profile on the rod system side Mount the BPS on the mounting bracket of the BT 300 1 with M4 fastening screws included in delivery contents Maximum tightening torque of the M4 fastening screws 2 Nm 6 2 7 Mounting with M4 fastening screws all dimensions in mm Figure 6 11 Dimensioned drawing of rear of BPS Mount the BPS on the system with M4 fastening screws not inc...

Page 43: ...ified take the device out of operation Protect the device from accidentally being started CAUTION UL applications For UL applications use is only permitted in Class 2 circuits in accordance with the NEC National Electric Code NOTICE Protective Extra Low Voltage PELV The BPS is designed in accordance with protection class III for supply with PELV protective extra low voltage NOTICE Connection hood ...

Page 44: ... BUS IN to your SSI interface 7 3 MK 307 connection hood with spring cage terminals With the MK 307 connection hood the BPS is connected directly and with no additional plug The MK 307 features cable bushings in which the shielding connection for the interface cable is also located The integrated parameter memory for the simple replacement of the BPS is located in the MK 307 A Mini B type USB sock...

Page 45: ...tion hood KB 307 features an SSI connection cable and a Mini B type USB socket as service inter face 1 SERVICE Mini B USB socket behind protective cap 2 Connection cable Figure 7 3 Connection hood KB 307 3000 NOTICE Cable fabrication We recommend against using wire end sleeves NOTICE Functional earth connection Ensure that the functional earth FE is connected correctly Unimpaired operation is only...

Page 46: ...n hood KB 307 3 2 1 4 5 2 3 1 4 5 FE Pin terminal Designation Assignment 1 VIN 18 30 VDC supply voltage 2 SWIO1 Sw input output 1 configurable 3 GNDIN Negative supply voltage 0 VDC 4 SWIO2 Sw input output 2 configurable 5 FE Functional earth Thread M12 plug Cable gland Functional earth Connection cable shield The shield of the connection cable is on the thread of the M12 plug or on the screw fitti...

Page 47: ...O component 7 5 2 SSI HOST BUS IN 5 pin M12 plug B coded or terminal block for connecting to an SSI interface Figure 7 5 SSI connection The function as input or output is set via the webConfig configuration tool CONFIGURATION DEVICE Switching inputs outputs see chapter 9 3 2 NOTICE Maximum input current The input current of the respective switching input is maximum 8 mA NOTICE Maximum loading of t...

Page 48: ...ng is part of the metallic housing The housing is at the potential of the functional earth via pin 5 NOTICE Use ready made connection cables If possible use the ready made cables from Leuze electronic see table 14 4 NOTICE Data cables for the SSI interface Use only shielded and twisted pair cables as data line for the SSI interface Twisting pin 1 with 2 pin 3 with 4 The shield must be connected at...

Page 49: ...7 5000 FLEX KB 307 10000 FLEX Designation Assignment NOTICE Connection to PC with standard USB cable The service USB interface of the BPS is connected to the USB interface on the PC with a standard USB cable plug combination Mini B type Type A 1 2 5 4 3 Pin Designation Assignment 1 VB Sense input 2 D Data 3 D Data 4 ID Not connected 5 GND Ground NOTICE Use ready made connection cables If possible ...

Page 50: ...to the data rate Connection Interface Max cable length Shielding BPS service USB 3 m Shielding absolutely necessary acc to USB specifications BPS power supply unit 30 m Not necessary NOTICE Data cables for the SSI interface Use only shielded and twisted pair cables as data line for the SSI interface Twisting pin 1 with 2 pin 3 with 4 The shield must be connected at both ends Do not lay the data li...

Page 51: ... to HIGH level 2 transfer of the position value begins with the most significant bit MSB With each subsequent change of the clock signal from LOW to HIGH level the next least signifi cant bit is transmitted on the data line After the least significant bit LSB has been output the clock signal switches from LOW to HIGH for one last time and the data line switches to LOW level end of transmission A m...

Page 52: ...ng of the measurement value The error bit is 1 active Update rate 2 ms SSI master clock frequency 80 kHz 800 kHz If the off cycle of data transmission is interrupted for longer than tm 20 µs or tm 30 µs a com pletely new transmission cycle starts on the next cycle If a new transmission cycle is started before time tm elapses the previous value is output again NOTICE Factory setting only positive p...

Page 53: ...ebConfig tool or via con nection hood MS 307 or MK 307 Setting via the webConfig tool CONFIGURATION OUTPUT see chapter 9 3 2 CONFIGURATION function Setting via connection hood MS 307 MK 307 see chapter 8 6 Configuration via the switches of the connection hood 8 4 Configuring speed monitoring with switching output Set the parameters for speed monitoring via the webConfig tool or via connection hood...

Page 54: ...on hoods MS 307 and MK 307 Resolution of the position value Data encoding of the measurement values Gray or binary Speed monitoring via switching output SWIO1 1 Slide switch S1 Factory setting Gray encoding 2 Hexadecimal rotary switch S2 Factory setting 0 i e configuration via the webConfig tool Figure 8 2 Operational controls of connection hood MS 307 The settings made via the operational control...

Page 55: ... 1 Configuration via rotary switch S2 NOTICE Hexadecimal rotary switch S2 for setting the resolution and speed monitoring Set the resolution of the position measurement and speed monitoring via rotary switch S2 1 2 Switch position Position resolution mm Maximum speed m s Level of the switch ing output Speed monitoring 0 Configuration via webConfig tool 1 0 01 webConfig webConfig webConfig 2 0 1 we...

Page 56: ...iguration parameters Notice Switch S1 must be set to switch position Gray encoding webConfig The parameter value set via the webConfig tool is used Switch position Position resolution mm Maximum speed m s Level of the switch ing output Speed monitoring All parameters that are not influenced by the position of the switch are configured via the web Config tool see chapter 9 In rotary switch position...

Page 57: ... in mm Master clock frequency 80 kHz 800 kHz Request frequency of the control master Update rate 2 ms Update rate of the measurement val ues on the SSI interface SSI interface Transmission mode 24 measurement bits 1 error bit Position resolution 1 mm Resolution of the position value in mm Error bit Measurement error LSB 1 active Value of the error bit The error bit is not included in the Gray enco...

Page 58: ...th administrator privileges and log on Download the setup program from the Internet www leuze com Products Measuring Sensors Sensors for Positioning BPS 300i Name of the BPS Tab Downloads Software driver Start the setup program and follow the instructions The webConfig tool is offered in the following languages German English French Italian Spanish If a USB driver for the webConfig tool is already...

Page 59: ...ess Service upper left Figure 9 1 The start page of the webConfig tool The user interface of the webConfig tool is largely self explanatory Clear browser history The cache of the Internet browser must be deleted if different device types or devices with different firm ware have been connected to the webConfig tool Delete cookies and temporary Internet and website data from browser history before s...

Page 60: ...e used bar code tape 30 mm grid or 40 mm grid Display of the tape value correction deviation of the BCB from scaling Display of the device components switching inputs outputs display Data processing position speed detection or monitoring data preparation Display of the warning threshold and the error threshold for the reading quality PROCESS Check and save the current read data in process mode see...

Page 61: ... The SSI parameters and the formatting of the SSI host interface are configured via the OUTPUT HOST formatting function NOTICE Rotary switch S2 of MS 307 or MK 307 to 0 if configuring with the webConfig tool To configure with the webConfig tool set rotary switch S2 on connection hood MS 307 or MK 307 to switch position 0 see chapter 8 1 NOTICE Configuration changes only in the Service operating mo...

Page 62: ...osition and speed values Formatting data output on the SSI interface To format the data output the symbols of the configured output modules are arranged in the desired order in the SSI formatting area Select the required output module in the Output modules area Click the symbol for the output module with the left mouse button and keep the mouse button pressed down Drag the symbol for the output mo...

Page 63: ...limit value 1 4 has been exceeded or has not been met Direction of movement Signals the direction of movement of the BPS Tape direction Signals the orientation of the BPS to the BCB 0 or 180 Status IO1 IO2 The status of the switching input output is output Configuration of the switching inputs outputs DEVICE tab I O mode switching input or switching output Output function Input function Timing fun...

Page 64: ... that no valid position can be ascertained Speed limit Signals a value above below the speed limit Speed limit value 1 4 Signals that speed limit value 1 4 has been exceeded or has not been met Invalid speed Signals that no valid speed can be ascertained Quality warning threshold Signals that the reading quality is less than the warning threshold Quality error threshold Signals that the reading qu...

Page 65: ... ms Switch on time Defines the switch on time period for the switching input Any activated switch off function then no longer has any function If the output is deactivated via the switch off signal before the start up delay lapses only a brief pulse appears at the output following the start up delay Debounce time Parameter for setting the software debounce time for the switching input The definiti...

Page 66: ...rid or 40 mm grid Tape value correction With this parameter the deviation of the BCB from the correct millimeter scaling that arises from the production process can be corrected Configuration of position detection DATA PROCESSING tab Position Detection Integration depth Number of successive measurements that the BPS uses for position determination Scaling free resolution Free scaling of the output...

Page 67: ...Output mode of the sign Affects position value and speed output Configuration of monitoring of the reading quality DATA PROCESSING tab Reading quality Warning threshold for reading quality in Error threshold for reading quality in Configuration of the communication data COMMUNICATION tab Configuration of the SERVICE USB interface Selection of the master clock frequency according to the request fre...

Page 68: ... function The PROCESS function serves to control the current measurement data in the Process operating mode The measurement results are output in tabular form strictly as monitor output The Pause Start icon can be used to interrupt and resume monitor recording During output of the read results the BPS is controlled by the webConfig tool ...

Page 69: ...onic BPS 307i 69 Figure 9 9 PROCESS webConfig function 9 3 5 DIAGNOSTICS function The DIAGNOSTICS function is available in the Process and Service operating modes The device event log is displayed with the DIAGNOSTICS function Figure 9 10 DIAGNOSTICS webConfig function ...

Page 70: ...c BPS 307i 70 9 3 6 MAINTENANCE function The MAINTENANCE function is only available in the Service operating mode Functionalities User management Devices Backup Restore Firmware update System clock Settings of the user interface Figure 9 11 MAINTENANCE webConfig function ...

Page 71: ...1 1 Diagnostics with webConfig tool System events are displayed in the webConfig tool via the DIAGNOSTICS tab Noteworthy system events are recorded in the event log Depending on their importance the events are classified as info warning error and critical error The statistics counters detect the number of all recorded as well as non acknowl edged messages With the message filters the events can be...

Page 72: ...uses and measures Error Possible cause Measures Off No supply voltage connected to the device Hardware error Check supply voltage Contact Leuze electronic customer ser vice see chapter 12 Service and sup port Red flashing No bar code in the scanning beam No valid measurement value Query BCB diagnostic data and carry out the resulting measures see table 10 5 Orange continuous light Device in Servic...

Page 73: ...ice Check supply voltage Hardware error Send device to customer service BUS LED red flashing Incorrect wiring Check wiring Communication error Check SSI parameters Carry out a reset on the control Different protocol settings Check protocol settings Error Possible cause Measures Measurement value or reading quality is continuously instable Soiling of the BPS optics Clean the optics of the BPS Measu...

Page 74: ...Repair kit Layout BCB8 0 9 m of bar code tape is provided on each A4 sheet Five lines of 18 cm with six code information segments of 30 mm each Tape lengths 0 500 m 500 1000 m 1000 1500 m 2500 3000 m BCB 1 m of bar code tape is provided on each A4 sheet Five lines of 20 cm with five code information sections of 40 mm each Tape lengths 0 500 m 500 1000 m 1000 1500 m and 1500 2000 m Replacing a sect...

Page 75: ...ic components NOTICE Printing coding Select only those pages that are actually required Change the printer settings so that the bar code is not distorted Check the print results and measure the distance between two bar codes see figure 11 1 and see figure 11 2 BCB 40 mm BCB8 30 mm Cut the code strips and arrange them next to one another The code content must always increase or decrease in incremen...

Page 76: ...ervice center Leuze electronic GmbH Co KG In der Braike 1 D 73277 Owen Germany 12 1 What to do should servicing be required Customer data please complete Leuze Service fax number 49 7021 573 199 NOTICE Please use this chapter as a master copy if service is required Enter the contact information and fax the form together with your service order to the fax number given below Device type Serial numbe...

Page 77: ...flection Via rotating polygon wheel Exit window Glass Laser class 2 acc to IEC 60825 1 2007 EN 60825 1 2008 05 II acc to CDRH U S 21 CFR 1040 10 with deviations cor responding to Laser Notice No 50 from June 24 2007 Working range 50 mm 170 mm At a reading distance of 50 mm the reading field width is 120 mm At a reading distance beyond 100 mm the reading field width is 160 mm see figure 13 1 BPS re...

Page 78: ... BPS with KB 307 cable connection Degree of protection IP 65 Weight Approx 580 g without connection hood Dimensions without connection hood H x W x D 108 7 mm x 100 0 mm x 48 3 mm Dimensions with MS 307 connection hood H x W x D 108 7 mm x 100 0 mm x 48 3 mm Dimensions with MK 307 connection hood H x W x D 147 4 mm x 100 0 mm x 48 3 mm Dimensions with KB 307 connection hood H x W x D 108 7 mm x 10...

Page 79: ...ric Code Interface type SSI SSI clock rate CLOCK 50 kHz 800 kHz Service USB interface Mini B type USB 2 0 socket Switching input switching output Two switching inputs outputs Switching input 18 30 VDC depending on supply volt age I max 8 mA Switching output 18 30 VDC depending on supply voltage I max 60 mA short circuit proof Switching inputs outputs protected against polarity rever sal PWR LED gr...

Page 80: ...12 ready made cable not usable insufficient conductor cross section Ambient temperature operation 35 C 50 C Ambient temperature storage 35 C 70 C BCB BCB8 Grid 40 mm 30 mm Standard height 47 mm 47 mm Preferred heights 25 mm Special heights for lengths greater than 150 m 25 mm 30 mm special heights for lengths greater than 150 m Length 0 5m 0 10m 0 20m 0 150m 0 200m Special lengths and special codi...

Page 81: ...ding to DIN 30646 Curing Final curing after 72 h the BPS can detect the position immediately after the BCB is affixed Tear resistance 150 N Elongation at tear Min 80 tested in accordance with DIN 50014 DIN 51220 Weathering resistance UV light humidity salt spray 150 h 5 Chemical resistance checked at 23 C over 24 h Transformer oil diesel oil white spirit heptane ethylene glycol 1 1 Behavior in fir...

Page 82: ...al data Leuze electronic BPS 307i 82 13 3 Dimensioned drawings all dimensions in mm 1 Reference point for the bar code position 2 Optical axis Figure 13 2 Dimensioned drawing BPS without connection hood 1 2 2 ...

Page 83: ...BPS 307i 83 Dimensioned drawing BPS with MS 348 connection hood all dimensions in mm Figure 13 3 Dimensioned drawing BPS with MS 307 connection hood all dimensions in mm Figure 13 4 Dimensioned drawing BPS with MK 307 connection hood ...

Page 84: ... electronic BPS 307i 84 all dimensions in mm Figure 13 5 Dimensioned drawing BPS with KB 307 connection hood 13 4 Dimensioned drawings Accessories all dimensions in mm Figure 13 6 Dimensioned drawing MS 307 connection hood ...

Page 85: ...Technical data Leuze electronic BPS 307i 85 all dimensions in mm Figure 13 7 Dimensioned drawing MK 307 connection hood all dimensions in mm Figure 13 8 Dimensioned drawing KB 307 connection hood ...

Page 86: ...echnical data Leuze electronic BPS 307i 86 all dimensions in mm Figure 13 9 Dimensioned drawing BTU 0300M W mounting device all dimensions in mm Figure 13 10 Dimensioned drawing BT 300 W mounting bracket ...

Page 87: ...1 Clamping jaws for mounting on the BPS 2 Clamp profile for fastening to round or oval pipes 16 20 mm 3 Rod holder turnable 360 Figure 13 11 Dimensioned drawing BT 56 mounting device all dimensions in mm Figure 13 12 Dimensioned drawing BT 300 1 mounting device 1 2 3 ...

Page 88: ...de tape all dimensions in mm Figure 13 13 Dimensioned drawing bar code tape BCB with 40 mm grid all dimensions in mm Figure 13 14 Dimensioned drawing bar code tape BCB8 with 30 mm grid 000040 000044 000048 38 72 47 0 2 1 28 BCB8 BCB8 BCB8 000018 000021 000024 28 72 47 0 2 1 28 ...

Page 89: ...ection hood with spring cage terminals 50126132 KB 307 3000 Connection hood with 3 m cable 50128803 KB 307 5000 FLEX FLEX connection hood with FLEX cable 5 m 50128804 KB 307 10000 FLEX FLEX connection hood with FLEX cable 10 m Part no Part designation Description 50104557 K D M12A 5P 5m PVC PWR connection cable M12 socket for PWR axial plug outlet open cable end cable length 5 m not shielded 50104...

Page 90: ... 50121434 BT 300 1 Mounting device for rod Part no Part designation Description 50038895 BCB 005 Bar code tape 5 m length 47 mm high 50040041 BCB 010 Bar code tape 10 m length 47 mm high 50037489 BCB 020 Bar code tape 20 m length 47 mm high 50037491 BCB 030 Bar code tape 30 m length 47 mm high 50037492 BCB 040 Bar code tape 40 m length 47 mm high 50038894 BCB 050 Bar code tape 50 m length 47 mm hi...

Page 91: ...ngth 47 mm high 50104794 BCB8 030 Bar code tape 30 m length 47 mm high 50104795 BCB8 040 Bar code tape 40 m length 47 mm high 50104796 BCB8 050 Bar code tape 50 m length 47 mm high 50104797 BCB8 060 Bar code tape 60 m length 47 mm high 50104798 BCB8 070 Bar code tape 70 m length 47 mm high 50104799 BCB8 080 Bar code tape 80 m length 47 mm high 50104800 BCB8 090 Bar code tape 90 m length 47 mm high...

Page 92: ... BCB twin tape special length height BCB twin tape 40 mm grid with special length and high delivery contents 2 bar code tapes with the same value range 50120379 BCB8 twin tape special length height BCB8 twin tape 30 mm grid with special length and high delivery contents 2 bar code tapes with the same value range 50120380 BCB twin tape special length BCB twin tape 40 mm grid 47 mm high delivery con...

Page 93: ...de positioning systems of the BPS 300 series have been developed and manufactured in accor dance with the applicable European standards and directives The manufacturer of the product Leuze electronic GmbH Co KG in D 73277 Owen possesses a certi fied quality assurance system in accordance with ISO 9001 ...

Page 94: ...4 16 Appendix 16 1 BCB bar code tape with 40 mm grid Figure 16 1 Continuous 40 mm grid Figure 16 2 Single label MVS 40 mm grid Figure 16 3 Single label MV0 40 mm grid Figure 16 4 Single marker label 40 mm grid 000000 000004 000008 000012 ...

Page 95: ... code tape BCB8 with 30 mm grid Figure 16 5 Continuous 30 mm grid Figure 16 6 Single label MVS 30 mm grid Figure 16 7 Single label MV0 30 mm grid Figure 16 8 Single marker label 30 mm grid BCB8 BCB8 BCB8 BCB8 BCB8 000000 000003 000006 000009 000012 ...

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Leuze electronic BPS 307i, Operating Instructions Manual

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Summary of Contents for BPS 307i

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