Leuze electronic 549900 Original Instructions Manual Download Page 8

8

MSI-s

DEUTSCH

E

N

G

LI

SCH

F

RANZÖSISCH

ITALIENI

SC

H

SPANISCH

2.1.1

Proper use

The Safety Interface Device must only be used after it 
has been selected in accordance with the respectively 
applicable instructions and relevant standards, rules and 
regulations regarding labor protection and occupational 
safety, and after it has been installed on the machine, 
connected, commissioned, and checked by a competent 
person. 

• When selecting the Safety Interface Device it must be 

ensured that its safety-related capability meets or 
exceeds the required performance level PLr ascertai-
ned in the risk assessment.

The following table shows the safety-related characteri-
stic parameters of the MSI-s/R modular Safety Interface 
Devices.

Type in accordance with IEC/EN 61496

Type 4

SIL in accordance with IEC 61508

SIL 3

Performance Level (PL) in accordance with ISO 13849-1: 2008 PL e

Category in accordance with ISO 13849-1

Cat. 4

Mean probability of a dangerous failure per hour (PFH

d

) as a 

function of the mean number of annual switching cycles of the 
relay n

op

*

100% Load n

op

 =  4,800:

1.5 x 10

-08

 1/h

 

60% Load 

n

op

 =  4,800:

1.2 x 10

-08

 1/h

100% Load n

op

= 28,800:

3.1 

10

-08

 1/h

60% Load n

op

= 28,800:

1.5 

10

-08

 1/h

100% Load n

op

= 86,400:

7.4 

10

-08

 1/h

60% Load n

op

= 86,400:

2.1 

10

-08

 1/h

*n

op

 = mean number of annual actuations, see C.4.2 and C.4.3 of ISO 13849-1: 2008

Use the following formula to calculate the mean number of annual actuations:

In doing so, make the following assumptions with regard to the use of the component:
h

op

  = mean operating time in hours per day

d

op

  = mean operating time in days per year

t

Zyklus

 = mean time between the start of two successive cycles of the component (e.g switching of a valve) in seconds per cycle

n

op

d

op

h

op

3600 s/h

(

)

t

Zyklus

÷

=

Summary of Contents for 549900

Page 1: ...MSI s R Modular Safety Interface C O N N E C T I N G A N D O P E R A T I N G I N S T R U C T I O N S O r i g i n a l I n s t r u c t i o n s 603101 2011 05 Subject to change without prior notice...

Page 2: ...re marked by this symbol These connecting and operating instructions must be stored carefully It must be available for the entire operating time of the MSI Safety Interfaces The Leuze electronic GmbH...

Page 3: ...ring 13 3 3 1 1 Operating Mode With Start Restart Interlock With Dynamic External Device Monitoring 14 3 3 1 2 Operating Mode With Start Restart Interlock With Static External Device Monitoring 15 3 3...

Page 4: ...nitoring functions that can be activated and deactivated They are also equipped with a series of status outputs and LED displays as well as a diagnosis interface to a PC Leuze electronic offers a rang...

Page 5: ...ay Fault Locked Start Restart Interlock active N O Normal Open Contact OSSD Safety related switching output Reset Start Restart Interlock Initiator RS 232 Interface RS 232 S1 S2 Safety input 1 2 S1 S2...

Page 6: ...R MSI Modular Safety Interface s standard This version offers the following standard functions for eit her 1 AOPD Type 4 or up to 2 AOPDs Type 2 Start restart interlock External device monitoring Dia...

Page 7: ...n particular the following national and international legal regulations apply for the start up technical inspections and work with safety sensors Machinery directive 2006 42 EC Low Voltage Directive 2...

Page 8: ...IL in accordance with IEC 61508 SIL 3 Performance Level PL in accordance with ISO 13849 1 2008 PL e Category in accordance with ISO 13849 1 Cat 4 Mean probability of a dangerous failure per hour PFHd...

Page 9: ...ve device is installed so that they are available to the operator at all times In the event of changes to the MSI s all warranty claims against the manufacturer of the Safety Interface Device are rend...

Page 10: ...he safety of the machine he knows the instructions for the Safety Interface Device and the machine has been instructed by the responsible person on the mounting and operation of the machine and of the...

Page 11: ...nection are not properly performed proper function is not tested changes e g constructional are made to the Safety Interface Device 2 5 Emergency STOP buttons to be connected It must be secured that t...

Page 12: ...of all connected AOPDs are free the MSI outputs switch automatically to the ON state without start restart interlock or remain in the OFF state until the reset button has been pressed and released wit...

Page 13: ...ly in conjunction with external wiring see Chapter 3 3 DIP Switch DS4 DS3 DS2 DS1 Function None Locking External Device Monitoring None Up restart interlock only static none Down start restart interlo...

Page 14: ...mic external device monitoring moni tors the relays connected downstream from the MSI safety interface Each time before the OSSDs switch to the ON state a check is made of whether the subse quent circ...

Page 15: ...er means 3 3 1 3 Operating Mode With Start Restart Interlock Without External Device Monitoring External wiring requirements The dynamic monitoring of the downstream relays which may be required in or...

Page 16: ...of the connected AOPDs are free When the protected fields of all connected AOPDs are initially free the OSSDs first enter the ON state when the protected field of the AOPD connected at S1 for Type 4 S...

Page 17: ...RS 232 interface and diagnosis connector Output R Position Display Function Symbol Status LED Color 1 Safety related switch output relay ON OFF on on green red 2 Start restart interlock lock locked n...

Page 18: ...d Proper Use MSI s Module Position Display Function Symbol Status LED Color 4 Diagnosis RS 232 See status outputs jack diagn none none none 5 Protected field AOPDs S1 S2 protected field free not free...

Page 19: ...e all of the input and output statuses simultaneously on the monitor The connection circuit diagram as well as display fields in different colors can be shown on the screen via the connection terminal...

Page 20: ...e This enables the sequences at individual screw type terminals to be tracked without the use of additional measuring instruments The diagnosis function is equip ped with on line help and can be opera...

Page 21: ...antee safe mains separation and be able to bridge an interruption in voltage of 20 ms at full load The functional earth connec tion of the MSI is established when snapped onto the grounded metal mount...

Page 22: ...onnected to the corresponding test signal using bridges In doing so please note that the odd numbered test signal must be connected to the odd numbered safety input via the non delaying bridge T1 S1 a...

Page 23: ...Example 3 2 AOPD Typ 2 with one safety related transistor out put each Cross connection between signals T1 and T2 Example 4 1 AOPD Typ 2 with one safety related transistor out put the leads will be d...

Page 24: ...O 13849 1 Essential prerequisites for safe operation are the abilities to electrically influence the interruption of the dangerous movement and to bring the machine to a standstill as quickly as possi...

Page 25: ...e connection of two channel EMERGENCY STOP button Connection example MSI s R with one AOPD Type 4 2 5 AT 24 V 0 V k2 k1 T1 T2 S1 S2 AOPDs Test 24V 4 15 24 22 23 13 14 Reset EDM Leuze electronic MSI s...

Page 26: ...in 6 Indicating output status start restart interlock d Output Signal Switching Devices OSSDs e Switching off path with two channel control f Switching off path with one channel control Suitable spark...

Page 27: ...10 08 1 h Number of cycles until 10 of the components have a failure to danger B10d 400 000 100 of the max switched current of loading cases AC1 DC13 2 500 000 60 of the max switched current of loadi...

Page 28: ...ctive class II Ambient temperature Operation 0 55 C Ambient temperature Storage 25 70 C Relative humidity 93 max Connection type GS ET 20 2009 pluggable coded screw type terminals Cable cross section...

Page 29: ...thout AOPD for AOPD Type 4 transistor outputs for AOPD Type 4 relay outputs for AOPD Type 2 for safety switches electro mechani cal 22 ms 64 ms 64 ms 64 ms OSSD reset time 100 ms OSSD suitable spark e...

Page 30: ...MSI s 10 11 12 Fault 7 8 9 Output R Locked State Leuze 4 1 5 2 6 3 24 22 23 MSI Fault 20 21 19 S1 S2 electronic Diagn 18 15 17 16 14 13 Stringing together without distance possible Type Part No MSI s...

Page 31: ...MSI s 31 SPANISCH ITALIENISCH FRANZ SISCH ENGLISCH DEUTSCH 7 EC Declaration of Conformity You can download this EC Declaration of Conformity from the Internet under http www leuze com interfaces...

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