Lenze MCS 06C41 Mounting And Switch-On Instructions Download Page 1

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Servo motors

MCS synchronous servo motor

Mounting and switch-on instructions EN

Summary of Contents for MCS 06C41

Page 1: ...Servo motors MCS synchronous servo motor Mounting and switch on instructions EN ...

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Page 3: ...plates 12 Product codes 14 Equipment 16 Transport 17 Storage 18 Mechanical installation 19 Important notes 19 Preparation 19 Installation 19 Dimensions 19 Mounting 20 Electrical installation 21 Important notes 21 Preparation 21 Motor connection 22 Connection via terminal box 22 Connection via ICN connector 25 Commissioning 32 Important notes 32 Before initial switch on 32 Functional test 32 Mainte...

Page 4: ... persons and device protection 36 EMC data 36 Environmental conditions 37 Rated data 38 Inverter power supply 400 V self ventilated motors 38 Inverter power supply 400 V forced ventilated motors 44 Inverter power supply 230 V self ventilated motors 48 Environmental notes and recycling 51 Contents 4 ...

Page 5: ...her with the complete documentation of the product For safety rated attachments observe the enclosed operating instructions of the manufacturer The document includes safety instructions which must be observed All persons working on and with the drives must have the documentation at hand during work and observe the information and notes relevant for it The documentation must always be complete and ...

Page 6: ...her documentation with additional information Example EDKxxx see documentation EDKxxx Layout of the safety instructions DANGER Indicates an extremely hazardous situation Failure to comply with this instruction will result in severe irreparable injury and even death WARNING Indicates an extremely hazardous situation Failure to comply with this instruction may result in severe irreparable injury and...

Page 7: ... personal injury and damage to property Observe all specifications of the corresponding documentation supplied This is the precondition for safe and trouble free operation and for obtaining the product features specified Please observe the specific safety information in the other sections Safety instructions 7 ...

Page 8: ...ucts comply with the applicable national accident prevention regulations The electrical installation work must be carried out according to the appropriate regulations e g cable cross sections fusing PE conductor connection Additional information can be obtained from this documentation This documentation contains notes about installation according to EMC regulations Also observe these notes for CE ...

Page 9: ...tted in compliance with the EMC Directive 2014 30 EU The product is not a household appliance Instead it is a component that is intended exclusively for further use in the context of commercial or professional use as defined by EN 61000 3 2 The product can be used according to the technical data if the drive systems have to comply with categories in accordance with EN 61800 3 Do not use the built ...

Page 10: ...ns The product does not provide any safety related functions A higher level safety system must be implemented Provide additional monitoring and protective equipment complying with the safety regulations applicable in each case The power terminals may carry voltage in the switched off state or when the motor is stopped Before working check whether all power terminals are deenergized Voltages may oc...

Page 11: ...nds of operation with I Irated especially if there is a danger of blocking The integrated overload protection does not prevent overloading under all conditions The fuses are no motor protection Use a current dependent motor protection switch Use the built in thermal detectors Excessively high torques cause a fracture of the motor shaft Do not exceed the maximum torques according to the technical d...

Page 12: ...nuous standstill torque 5 11 Induced voltage Vin V 8 Brake data 8 2 Brake supply voltage 8 3 Electrical power input 8 4 Braking torque 10 Production data 10 2 Material number 10 3 Serial number 11 Bar code 14 Additional motor specifications 14 1 Temperature class 14 2 Degree of protection 14 3 Motor protection 15 Applicable conformities approvals and certificates 18 Year of manufacture week of man...

Page 13: ...Motor protection For the thermal sensors 1x PT1000 2x PTC the short designation PT1k 2PTC is given on the nameplate Product information Identification of the products Nameplates 13 ...

Page 14: ...ti turn EnDat AM32 5V E EQI SinCos absolute value encoder multi turn EnDat AM2048 5V E EQN Digital safety absolute value encoder multi turn Hiperface DSL AM20 8V D2 EVM Resolver p 1 RS0 Safety resolver p 1 RV03 RV0 SinCos absolute value encoder multi turn HiperfaceDSL AM128 8V H SKM SinCos absolute value encoder multi turn Hiperface AM1024 8V H SRM SinCos absolute value encoder single turn Hiperfa...

Page 15: ...e phase AC motors 1 Number of pole pairs for resolvers 2 3 4 Number of bits steps or increments per revolution 20 32 128 512 1024 2048 Supply voltage 5 V 8 V 15 V 24 V Interface or signal level Standard TTL T HTL for incremental encoders H Hiperface for absolute value encoders H EnDat E SinCos 1 Vss S Digital D For safety function TTL U HTL for incremental encoders K Hiperface for absolute value e...

Page 16: ...an overview of the elements and connections on the product Their position size and appearance may vary Output flange Output shaft Permanent magnet brake Motor connection Cooling Feedback Temperature monitoring Product information Equipment 16 ...

Page 17: ...bolts or support plates Do not damage any components during transport Avoid electrostatic discharges on electronic components and contacts Avoid impacts Check the carrying capacity of the hoists and load handling devices The weights can be found in the shipping documents Secure the load against tipping and falling down Standing beneath suspended loads is prohibited Transport 17 ...

Page 18: ...ssible in the manufacturer s packaging In dry low vibration environment without aggressive atmosphere Protect against dust and impacts Observe the climatic conditions according to the technical data 4Environmental conditions 37 Storage 18 ...

Page 19: ...to avoid tensions Mount belt pulleys sprockets or gear wheels as close as possible to the shaft shoulder in order to keep the bending load of the shaft and the bearing forces at a minimum level Tighten all screw connections with the specified torques and secure them with standard screw locking adhesive Check paint for damage and repair professionally Thread M3 M4 M5 M6 M8 M10 M12 M16 M20 M24 M27 M...

Page 20: ...lled manner according to manufacturer information Be sure to carry out mounting in a manner free from distortion Compensate minor inaccuracies by suitable flexible couplings Fastening Use screws with a minimum property class of 8 8 Observe prescribed tightening torques Secure against unintended loosening For alternating loads we recommend applying anaerobic curing adhesive between flange and mount...

Page 21: ...e system or machine is responsible for adherence to the limits required in connection with EMC legislation Operation on an external inverter A max pulse voltage amplitude of Upk 1560 V at the motor terminals must not be exceeded Here the minimum pulse rise time must be tR 0 1 µs If it cannot be ruled out that the permissible voltage peaks will be exceeded or that the minimum pulse rise time will n...

Page 22: ...terminal box itself must be sealed so that they are dust tight and waterproof The smallest air gaps between uncoated live parts and against earth must not fall below the following values Minimum requirements for basic insulation according to IEC EN 60664 1 CE Higher requirements for UL design Motor diameter 3 87 mm 6 4 mm 178 mm 9 5 mm 178 mm Cable glands The bore holes for the cable glands M25 M2...

Page 23: ...winding phase V1 L2 W1 L3 PE PE PE conductor Terminal box DC brake Contact Name Meaning BD1 Brake BD2 Brake Terminal box resolver Contact Name Meaning B1 Ref Transformer windings reference windings B2 Ref B3 VCC ETS Supply Electronic nameplate only for variant with electronic nameplate ETS B4 COS Stator windings cosine B5 COS B6 SIN Stator windings sine B7 SIN B8 Not assigned Electrical installati...

Page 24: ... Name Meaning B1 UB Supply B2 GND Mass B3 A Track A COS B4 A Track A inverse COS B5 B Track B SIN B6 B Track B inverse SIN B7 Daten EnDat interface data B8 Daten Data inverse EnDat interface B20 Takt EnDat interface cycle B21 Takt Inverse EnDat interface cycle B22 Up Sensor Up Sensor B23 0 V Sensor 0 V sensor B24 Schirm Encoder housing shield B25 Not assigned Terminal box temperature monitoring Co...

Page 25: ...tor assignment Standard connection Power and brake One Cable Technology OCT Power connection brake feedback and temperature monitoring Motor Connector Motor Connector Motor Connector Motor Connector MCS06 ICN M23 MCS14H15 ICN M23 MCS14P14 ICN M23 MCS19J14 ICN M23 MCS09 ICN M23 MCS14H28 ICN M40 MCS14P26 ICN M40 MCS19J29 ICN M40 MCS12 ICN M23 MCS14H32 ICN M23 MCS14P32 ICN M40 MCS19J30 ICN M40 MCS14D...

Page 26: ...AC 2 BD2 Holding brake DC AC 4 U Power phase U 5 V Power phase V 6 W Power phase W ICN M40 connector assignment 8 pole 1 2 W U V ICN M40 8 pole Contact Name Meaning U U Power phase U BD1 Holding brake BD2 Holding brake W W Power phase W V V Power phase V PE PE PE conductor 1 Not assigned 2 Not assigned Electrical installation Motor connection Connection via ICN connector 26 ...

Page 27: ...ned 10 Schirm Encoder housing shield 11 Temperature monitoring PT1000 12 Temperature monitoring PT1000 ICN M23 connector assignment Incremental and SinCos absolute value encoder Hiperface 1 2 3 4 5 6 7 8 9 10 11 12 P Code 20 ICN M23 for incremental and SinCos absolute value encoder Hiperface Contact Name Meaning 1 B Track B SIN 2 A Track A inverse COS 3 A Track A COS 4 UB Supply 5 GND Mass 6 Z Zer...

Page 28: ... sensor 7 UB Supply 8 Takt EnDat interface cycle 9 Takt Inverse EnDat interface cycle 10 GND Mass 11 Schirm Encoder housing shield 12 B Track B 13 B Track B inverse SIN 14 Daten EnDat interface data 15 A Track A 16 A Track A inverse COS 17 Daten Data inverse EnDat interface Blower Pin assignment ICN M17 1 4 2 5 6 3 ICN M17 for blowers 1 ph Contact Name Meaning PE PE PE conductor 1 U1 Fan 2 U2 Fan ...

Page 29: ...C V ICN M23 Hybrid for One Cable Technology OCT with digital absolute value encoder Contact Name Meaning U U Power phase U V V Power phase V W W Power phase W PE PE PE A BD1 Holding brake B BD2 Holding brake C Optional temperature monitoring PTC D Optional temperature monitoring PTC 1 Not assigned 2 VCC data 3 GND data 4 Not assigned Electrical installation Motor connection Connection via ICN conn...

Page 30: ...ith digital absolute value encoder Contact Name Meaning U U Power phase U V V Power phase V W W Power phase W A BD1 Holding brake B BD2 Holding brake PE PE PE N Not assigned DSL1 VCC data DSL2 GND data Not assigned Not assigned 1 Optional temperature monitoring PTC 2 Optional temperature monitoring PTC Electrical installation Motor connection Connection via ICN connector 30 ...

Page 31: ...en connecting the connector to the motor connector make sure that the aids to orientation pos 1 are facing each other 2 Tighten the box nut of the connector Motors with additional PE conductor connection As an additional protective measure a second PE conductor can be connected at the motor housing if required Use PE labelled bore hole at the motor housing Remove coating for contact surface in the...

Page 32: ...ence of the motor connection correct Is the contact of good electrical conductivity if a PE connection on the motor housing is used After a long period of downtime or after overhauling the motor check the insulation resistance prior to initial switch on as condensation may have formed If the values measured are 1 kΩ per volt of the rated voltage the insulation resistance is inadequate and no volta...

Page 33: ...he motors against the ingress of foreign bodies Clean surfaces regularly If equipped with blower clean the air inlets regularly Brake The brakes are not accessible from the outside Maintenance work of the brake must only be carried out by Lenze Service personnel Feedback DANGER Any work on the safety encoder which has not been executed professionally will cause a loss of the safety functions Possi...

Page 34: ...e operation of the drive system First check the possible causes of malfunction according to the 4Diagnostics and fault elimination 35 If the fault cannot be remedied using one of the measures listed please contact the Lenze service department The contact data can be found on the rear of this documentation Repair 34 ...

Page 35: ...ting flange during project planning Motor suddenly stops and does not restart Overload monitoring of the inverter is activated Check inverter settings Reduce load caused by longer acceleration times Incorrect direction of rotation of the motor correct display on the inverter Motor cable with reverse polarity Check and correct polarity Polarity of encoder cable reversed Motor rotates normally but d...

Page 36: ...enze File No E210321 UL 1004 6 UkrSepro for Ukraine Protection of persons and device protection Degree of protection EN EN 60529 EN 60034 5 IP54 Information applies to the mounted and ready for use state IP65 Temperature class Insulation system EN 60034 1 F 155 C Insulation system Permissible voltage Limit curve A of the pulse voltage IEC TS 60034 25 2007 IEC TS 60034 25 2007 IVIC C IEC 60034 18 4...

Page 37: ... Site altitude 0 1000 m amsl without current derating 1000 4000 m amsl Reduce rated output current by 5 1000 m Air humidity Without condensation Average relative humidity 85 Vibration resistance Operation EN IEC 60721 3 3 1995 A2 1997 3M5 only in operation with feedback AM20 8V D or AM20 8V D2 3M6 Vibration severity A EN 60034 14 Vibration velocity Free suspension 1 6 mm s Smooth running axial run...

Page 38: ...30 2 50 1 50 2 90 1 60 Max current Imax A 10 8 5 40 10 5 5 30 11 8 5 90 Rated voltage Vrated V 135 225 180 320 190 325 Rated frequency frated Hz 400 270 400 270 400 270 Moment of inertia J kgcm 0 140 0 140 0 220 0 220 0 300 0 300 Efficiency η 0 7 0 65 0 81 0 77 0 84 0 81 Torque constant Kt0 150 C Nm A 0 320 0 615 0 517 1 00 0 588 1 18 Voltage constant KELL 150 C V 1000 min 17 89 35 79 29 33 58 76 ...

Page 39: ...ent Imax A 20 0 10 0 30 0 40 0 15 0 64 0 Rated voltage Vrated V 210 320 230 190 330 180 Rated frequency frated Hz 400 270 400 400 250 340 Moment of inertia J kgcm 1 10 1 10 1 50 1 90 1 50 2 80 Efficiency η 0 87 0 82 0 9 0 91 0 9 0 91 Torque constant Kt0 150 C Nm A 0 623 1 27 0 700 0 647 1 40 0 605 Voltage constant KELL 150 C V 1000 min 34 81 69 62 39 01 36 96 78 02 35 1 Stator terminal resistance ...

Page 40: ...current Imax A 20 0 32 0 20 0 10 0 24 0 12 0 Rated voltage Vrated V 300 295 310 345 325 300 Rated frequency frated Hz 270 270 270 130 235 100 Moment of inertia J kgcm 1 90 2 80 4 00 4 00 7 30 7 30 Efficiency η 0 91 0 91 0 84 0 85 0 91 0 88 Torque constant Kt0 150 C Nm A 1 28 1 21 1 16 2 37 1 39 2 78 Voltage constant KELL 150 C V 1000 min 74 02 70 1 67 07 133 95 84 58 169 15 Stator terminal resista...

Page 41: ...urrent Imax A 56 0 28 0 33 0 16 5 51 5 25 8 Rated voltage Vrated V 300 330 295 305 295 325 Rated frequency frated Hz 270 130 240 100 215 100 Moment of inertia J kgcm 10 6 10 6 8 10 8 10 14 2 14 2 Efficiency η 0 91 0 9 0 92 0 88 0 93 0 92 Torque constant Kt0 150 C Nm A 1 21 2 42 1 10 2 20 1 24 2 47 Voltage constant KELL 150 C V 1000 min 72 94 145 69 62 77 126 13 74 6 149 6 Stator terminal resistanc...

Page 42: ...rrent Imax A 74 5 92 0 37 3 46 0 62 5 31 3 Rated voltage Vrated V 275 315 315 340 300 335 Rated frequency frated Hz 215 215 100 90 200 95 Moment of inertia J kgcm 23 4 34 7 23 4 34 7 65 0 65 0 Efficiency η 0 93 0 93 0 9 0 9 0 93 0 92 Torque constant Kt0 150 C Nm A 1 17 1 52 2 33 3 03 1 62 3 23 Voltage constant KELL 150 C V 1000 min 74 5 87 41 148 62 175 02 95 04 190 66 Stator terminal resistance R...

Page 43: ...Max current Imax A 89 6 120 44 8 60 0 Rated voltage Vrated V 300 320 330 330 Rated frequency frated Hz 200 200 95 90 Moment of inertia J kgcm 105 160 105 160 Efficiency η 0 93 0 93 0 92 0 92 Torque constant Kt0 150 C Nm A 1 67 1 83 3 36 3 66 Voltage constant KELL 150 C V 1000 min 97 29 105 6 194 57 211 19 Stator terminal resistance RUV 20 C Ω 0 16 0 14 0 66 0 54 Stator terminal resistance RUV 150 ...

Page 44: ...11 7 6 70 5 60 3 00 Max current Imax A 24 0 12 0 57 0 28 0 20 0 10 0 Rated voltage Vrated V 320 310 295 300 300 330 Rated frequency frated Hz 225 90 260 110 235 110 Moment of inertia J kgcm 7 30 7 30 10 6 10 6 4 00 4 00 Efficiency η 0 86 0 8 0 94 0 9 0 85 0 75 Torque constant Kt0 150 C Nm A 1 51 2 78 1 32 2 64 1 17 2 34 Voltage constant KELL 150 C V 1000 min 84 58 169 15 72 94 145 69 67 07 133 95 ...

Page 45: ...ent Imax A 33 0 16 5 51 5 25 8 74 5 37 3 Rated voltage Vrated V 325 345 325 335 310 335 Rated frequency frated Hz 200 90 185 80 200 90 Moment of inertia J kgcm 8 10 8 10 14 2 14 2 23 4 23 4 Efficiency η 0 92 0 84 0 93 0 87 0 92 0 88 Torque constant Kt0 150 C Nm A 1 10 2 19 1 39 2 74 1 29 2 57 Voltage constant KELL 150 C V 1000 min 62 77 126 13 74 6 149 6 74 5 148 62 Stator terminal resistance RUV ...

Page 46: ...current Imax A 92 0 46 0 62 5 31 3 89 6 120 Rated voltage Vrated V 325 330 320 320 315 315 Rated frequency frated Hz 175 70 190 80 190 190 Moment of inertia J kgcm 34 7 34 7 65 0 65 0 105 160 Efficiency η 0 92 0 86 0 95 0 9 0 93 0 93 Torque constant Kt0 150 C Nm A 1 54 3 09 1 69 3 40 1 74 1 92 Voltage constant KELL 150 C V 1000 min 87 41 175 02 95 04 190 66 97 29 105 6 Stator terminal resistance R...

Page 47: ... 3 Max current Imax A 44 8 60 0 Rated voltage Vrated V 320 310 Rated frequency frated Hz 80 80 Moment of inertia J kgcm 105 160 Efficiency η 0 89 0 9 Torque constant Kt0 150 C Nm A 3 47 3 84 Voltage constant KELL 150 C V 1000 min 194 57 211 19 Stator terminal resistance RUV 20 C Ω 0 66 0 54 Stator terminal resistance RUV 150 C Ω 0 995 0 814 Stator inductance L mH 12 8 9 60 Weight m kg 37 47 Techni...

Page 48: ...40 2 90 3 60 2 90 Max current Imax A 18 5 10 8 16 5 10 5 16 0 11 8 Rated voltage Vrated V 85 125 125 165 150 175 Rated frequency frated Hz 400 270 400 270 400 270 Moment of inertia J kgcm 0 140 0 140 0 220 0 220 0 300 0 300 Efficiency η 0 7 0 65 0 82 0 81 0 84 0 81 Torque constant Kt0 150 C Nm A 0 186 0 320 0 395 0 517 0 476 0 645 Voltage constant KELL 150 C V 1000 min 12 22 21 02 21 71 33 73 27 8...

Page 49: ... Imax A 39 0 20 0 52 5 57 0 30 0 40 0 Rated voltage Vrated V 110 165 125 145 160 160 Rated frequency frated Hz 400 270 400 400 250 270 Moment of inertia J kgcm 1 10 1 10 1 50 1 90 1 50 1 90 Efficiency η 0 87 0 87 0 9 0 91 0 9 0 91 Torque constant Kt0 150 C Nm A 0 320 0 623 0 400 0 458 0 700 0 647 Voltage constant KELL 150 C V 1000 min 17 89 34 81 22 29 26 01 39 01 36 96 Stator terminal resistance ...

Page 50: ...rent Imax A 64 0 24 0 57 0 40 0 20 0 39 0 Rated voltage Vrated V 145 158 165 155 175 165 Rated frequency frated Hz 270 100 130 270 130 200 Moment of inertia J kgcm 2 80 7 30 10 6 4 00 4 00 7 30 Efficiency η 0 91 0 86 0 9 0 84 0 85 0 87 Torque constant Kt0 150 C Nm A 0 605 1 39 1 21 0 598 1 16 0 844 Voltage constant KELL 150 C V 1000 min 35 1 84 58 75 19 34 22 67 07 51 82 Stator terminal resistance...

Page 51: ...ded exposure of substances to humans animals and the environment is excluded Lenze products are industrial electrical and electronic products and are disposed of professionally Both the mechanical and electrical components such as electric motors gearboxes or inverters contain valuable raw materials that can be recycled and reused Proper recycling and thus maintaining the highest possible level of...

Page 52: ...Lenze SE Postfach 101352 31763 Hameln Hans Lenze Straße 1 31855 Aerzen GERMANY Hannover HRB 204803 Phone 49 5154 82 0 Fax 49 5154 82 2800 sales de lenze com www Lenze com 05 2021 4 0 www Lenze com ...

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