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Safety instructions

General safety and application notes for Lenze controllers

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EDKVF93−05   EN   2.0

Electrical connection

When working on live controllers, observe the applicable national regulations for the
prevention of accidents (e.g. VBG 4).
The electrical installation must be carried out according to the appropriate regulations
(e.g. cable cross−sections, fuses, PE connection). Additional information can be obtained
from the documentation.
The documentation contains information on the installation according to EMC (shielding,
earthing, arrangement of filters, and installation of the cables). Also observe this
information with regard to drive controllers labelled with CE marking. The manufacturer
of the system or machine is responsible for the compliance of the limit values required in
connection with EMC legislation. In order to observe the limit values for radio interference
emissions effective at the installation site, you have to mount the drive controllers into
housings (e. g. control cabinets). The housings have to enable an EMC−compliant structure.
Particularly observe that, for instance, control cabinet doors preferably are metallically
connected to the housing in a circumferential manner. Reduce openings or apertures
through the housing to a minimum.
Lenze controllers can cause a DC current in the PE conductor. If a residual current device
(RCD) is used for the protection in the case of direct or indirect contact on a three−phase
supplied controller, only one residual current device  of type B is permissible on the current
supply side of the controller. If the controller is supplied with one phase, also a residual
current device (RCD) of type A may be used. Apart from the use of a residual current device
(RCD) also other protective measures can be used, like for instance isolation from the
environment by double or reinforced insulation or isolation from the supply system by a
transformer.

Operation

If necessary, systems including controllers must be equipped with additional monitoring
and protection devices according to the valid safety regulations (e.g. law on technical
equipment, regulations for the prevention of accidents). The controllers can be adapted to
your application. Please observe the corresponding information given in the
documentation.
After the controller has been disconnected from the supply voltage, all live components
and power connections must not be touched immediately because capacitors can still be
charged. Please observe the corresponding stickers on the controller.
All protection covers and doors must be shut during operation.

Notes for UL−approved systems with integrated controllers:

 UL warnings are notes that

only apply to UL systems. The documentation contains special UL notes.

Safety functions

Special controller variants support safety functions (e.g. "safe torque off", formerly "safe
standstill") according to the requirements of appendix I No. 1.2.7 of the EC Directive
"Machinery" 98/37/EC, EN 954−1 category 3 and EN 1037. Strictly observe the notes on the
safety functions given in the documentation on the respective variants.

Maintenance and servicing

The controllers do not require any maintenance if the prescribed operating conditions are
observed.

Summary of Contents for 9300 vector

Page 1: ...EDKVF93 05 BQ BQ Information for the operator of the machine 9300 vector 250 400 kW EVF9381 EV EVF9383 EV Frequency inverter Global Drive...

Page 2: ...E3 2 33 7 K32 62 K31 GND A1 A2 A3 A4 ST1 ST2 59 3 4 7 63 LO HI X4 X3 X1 X11 X8 X9 X10 X5 X6 0 1 UG L1 L2 L3 BR1 BR2 U V W UG UG L1 L2 L3 PE PE BR1 BR2 U V W UG L1 L2 L3 PE L1 L2 L3 PE U V W U V W UG U...

Page 3: ...tion of digital inputs and outputs X6 Terminal strips for connection of analog inputs and outputs X8 Sub D connector male for connection of incremental encoder with TTL level or sin cos encoder and KT...

Page 4: ...g and saving parameters 17 3 1 5 Loading a parameter set 19 3 1 6 Transferring parameters to other standard devices 20 3 1 7 Activating password protection 22 3 1 8 Diagnostics 23 3 1 9 Menu structure...

Page 5: ...nt history What is new what has changed Materialnummer Version Beschreibung BQ 2 0 04 2010 TD23 New edition due to reorganisation of the company 13218562 1 0 08 2007 TD19 Erstausgabe Tip Documentation...

Page 6: ...3 9335VE 1A 70 0 1 L Hans Lenze Strasse 1 D 31855 Aerzen Made in EC Master Slave Type Inverter Input Output EVM EVL EVF EVM EVL EVF Frequency inverter EVM Master of EVF EVL Slave of EVF Type no power...

Page 7: ...amples notes Spelling of numbers Decimal separator language dependen t In each case the signs typical for the target language are used as decimal separators For example 1234 56 or 1234 56 Warnings UL...

Page 8: ...ngerous electrical voltage Reference to an imminent danger that may result in death or serious personal injury if the corresponding measures are not taken Danger Danger of personal injury through a ge...

Page 9: ...illed personnel are persons who are familiar with the assembly installation commissioning and operation of the product and who have the qualifications necessary for their occupation Observe all specif...

Page 10: ...itions can be obtained from the nameplate and the documentation They must be strictly observed Warning Controllers are products which can be installed in drive systems of category C2 according to EN 6...

Page 11: ...f type B is permissible on the current supply side of the controller If the controller is supplied with one phase also a residual current device RCD of type A may be used Apart from the use of a resid...

Page 12: ...for Lenze controllers 2 12 EDKVF93 05 EN 2 0 Disposal Recycle metals and plastics Dispose of printed circuit board assemblies according to the state of the art The product specific safety and applica...

Page 13: ...lugged before the transfer is executed This ensures that the controller is inhibited and all control terminals are in the defined state LOW Device protection Frequent mains switching e g inching mode...

Page 14: ...e to plug the keypad into the AIF interface or remove it during operation As soon as the keypad is supplied with voltage it carries out a self test The keypad is ready for operation if it is in displa...

Page 15: ...ad to the AIF interface on the front of the standard device The keypad can be connected disconnected during operation As soon as the keypad is supplied with voltage it carries out a short self test Th...

Page 16: ...s not possible Active level Display Meaning Explanation Menu Menu level is active Select main menu and submenus Code Code level is active Select codes and subcodes Para Parameter level is active Chang...

Page 17: ...oller the LED in the key is lit Reset fault TRIP Reset 1 Remove the cause of malfunction 2 Press 3 Press 1 Only active for operation with standard devices of the 8200 vector or 8200 motec series 3 1 4...

Page 18: ...parameters A Select the code C0003 PAR SAVE in the menu Load Store B Change to the parameter level Display 0 and READY Select the parameter set in which the parameters are to be saved permanently C S...

Page 19: ...ltage the controller always loads parameter set 1 into the main memory It is also possible to load other parameter sets into the main memory via the digital inputs or bus commands Step Key sequence Ac...

Page 20: ...rameter set that was loaded last via C0002 is activated Like this the current parameters also remain active after copying Save the current parameters in the parameter set before copying and load this...

Page 21: ...the main memory 19 Set 20 ext EEPROM l Copy individual parameter sets into the main memory of the standard device Copy parameter set 1 into the main memory Set 11 Load ext PS1 Copy parameter set 2 in...

Page 22: ...w keys 2 Change to the code level Display of code C0051 MCTRL NACT 3 Select C0094 Display of code C0094 Password 4 Change to the parameter level Display 0 no password protection 5 Set password A Selec...

Page 23: ...tive TRIP contents of C0168 1 3 XXX MESSAGE Active message contents of C0168 1 4 Special device states Switch on inhibit 5 Source for controller inhibit the value of C0004 is displayed simultaneously...

Page 24: ...menu The predefined applications depend on the type of the standard device frequency inverter servo inverter position controller Main FB Configuration of the main function blocks NSET Setpoint process...

Page 25: ...Configuration of system bus CAN Management CAN communication parameters CAN IN1 CAN object 1 CAN OUT1 CAN IN2 CAN object 2 CAN OUT2 CAN IN3 CAN object 3 CAN OUT3 Status word Display of status words FD...

Page 26: ...MCTRL NACT 36000 1 rpm 36000 Actual speed value function block MCTRL l Read only C0052 MCTRL Umot 0 1 V 800 Motor voltage function block MCTRL l Read only l MCTRL VACT 100 C0090 C0053 UG VOLTAGE 0 1...

Page 27: ...networking via automation interface AIF l Binary interpretation indicates the bit states Bit01 IMP Bit09 Status code Bit02 Bit10 Status code Bit03 Bit11 Status code Bit04 Bit12 Warning Bit05 Bit13 Me...

Page 28: ...r using the history buffer The list of fault messages gives you advice how to remove the fault 35 4 2 1 Status display via LEDs at the controller During operation the operating status of the controlle...

Page 29: ...3 Last but one fault C0168 4 C0169 4 C0170 4 Memory location 4 Last but two fault C0168 5 C0169 5 C0170 5 Memory location 5 Last but three fault C0168 6 C0169 6 C0170 6 Memory location 6 Last but fou...

Page 30: ...is entered into the history buffer as current fault in C0168 1 In case of a fault 5 s The drive coasts without any control as long as the message is active If the message is not active anymore the dri...

Page 31: ...troller is enabled is off and a speed setpoint has been specified The two terminal strips X5 are reversed Since X5 A1 and X5 28 face each other the controller can be enabled if the control terminals a...

Page 32: ...rent when starting a motor with high load shown with the oscilloscope in GDC Clamp threshold Output current Function 1 When the output current reaches 2 25 Ir a software clamp is activated 2 The contr...

Page 33: ...400 V Operation with or without brake transistor 1 770 V 755 V 460 V Operation with or without brake transistor 2 770 V 755 V 480 V Brake transistor 3 770 V 755 V 480 V Brake transistor 4 800 V 785 V...

Page 34: ...hreshold OU and undershooting the switch on threshold OU equals or is higher than the delay time set in C0912 After undershooting the switch on threshold OU the pulse inhibit is deactivated The period...

Page 35: ...er l Increase monitoring time under C0357 2 if necessary CE3 x064 Communication error at the process data input object CAN IN3 CAN IN3 object receives faulty data or communication is interrupted l Che...

Page 36: ...Controller inhibited externally Enable controller and repeat motor data identification The controller enable must be pending continuously until the end of the identification process LP1 x032 Motor pha...

Page 37: ...s Excessive capacitive charging current of the motor cable Use motor cable which is shorter or of lower capacitance OC3 x013 Overload during acceleration Acceleration deceleration times too short in p...

Page 38: ...C0121 is too low Enter higher value OH8 x058 PTC at terminals T1 T2 indicates motor overheating Motor too hot because of excessive current or frequent and too long acceleration Check drive dimensionin...

Page 39: ...ing Display Pin X9 8 is not assigned Assign pin X9 8 with 5 V or switch off monitoring C0587 3 Sd5 x085 Encoder at X6 1 X6 2 is defective Current at X6 1 X6 2 2 mA l Check cable for wire breakage l Ch...

Page 40: ...tarts Note A TRIP fault message can have several causes Only if all causes of the TRIP have been eliminated the TRIP reset can be executed TRIP reset Keypad XT Press Then press to enable the controlle...

Page 41: ...n Germany Service Lenze Service GmbH Breslauer Stra e 3 D 32699 Extertal Germany 49 0 51 54 82 0 00 80 00 24 4 68 77 24 h helpline 49 0 51 54 82 28 00 49 0 51 54 82 11 12 Lenze Lenze de Service Lenze...

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