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Page 10

506636−01

New or Replacement Line Set

REFRIGERANT LINE SET

This section provides information on installation or
replacement of existing line set. If new or replacement line
set is not being installed then proceed to 

Brazing

Connections 

on page 12.

IMPORTANT

Lennox highly recommends changing line set when
converting the existing system from HCFC−22 to
HFC−410A

.

 If that is not possible and the line set is the

proper size as reference in table 2, use the procedure
outlined under Flushing the System on page 13.

If refrigerant lines are routed through a wall, then seal and
isolate the opening so vibration is not transmitted to the
building. Pay close attention to line set isolation during
installation of any HVAC system. When properly isolated
from building structures (walls, ceilings. floors), the
refrigerant lines will not create unnecessary vibration and
subsequent sounds. See figure 7 for recommended
installation practices. Also, consider the following when
placing and installing a high−efficiency outdoor unit.

Liquid lines that meter the refrigerant, such as RFC1 liquid
lines, must not be used in this application. Existing line set
of proper size as listed in table 2 may be reused. If system
was previously charged with HCFC−22 refrigerant, then
existing line set must be flushed (see 

Flushing Line Set

and Indoor Coil 

on page 15).

Field refrigerant piping consists of liquid and vapor lines
from the outdoor unit to the indoor unit coil (braze
connections). Use Lennox L15 (sweat, non−flare) series
line set, or field−fabricated refrigerant line sizes as listed in
table 2.

NOTE  When installing refrigerant lines longer than 50
feet, see the Lennox Refrigerant Piping Design and
Fabrication Guidelines, CORP. 9351−L9, or contact
Lennox Technical Support Product Applications for
assistance.

To obtain the correct information from Lennox, be sure to
communicate the following information:

Model (XC14) and size of unit (e.g. −036).

Line set diameters for the unit being installed as listed
in table 2 and total length of installation.

Number of elbows vertical rise or drop in the piping.

The compressor is charged with sufficient Polyol ester oil
for line set lengths up to 50 feet. Recommend adding oil to
system based on the amount of refrigerant charge in the
system. No need to add oil in system with 20 pounds of
refrigerant or less. For systems over 20 pounds − add one
ounce of every five pounds of refrigerant.
Recommended topping−off POE oils are Mobil EAL
ARCTIC 22 CC or ICI EMKARATE

 RL32CF.

IMPORTANT

Mineral oils are not compatible with HFC−410A

.

 If oil

must be added, it must be a Polyol Ester oil.

Table 2. Refrigerant Line Set  Inches (mm)

Model Number

Field Connections

Recommended Line Set

Liquid Line

Suction Line

Liquid Line

Suction Line

L15 Line Set

XC14−018−230

3/8" (10 mm)

3/4" (19 mm)

3/8" (10 mm)

3/4" (19 mm)

L15−41  15 ft. − 50 ft. (4.6 m − 15 m)

XC14−024−230

XC14−030−230

XC14−036−230

3/8" (10 mm)

7/8" (22 mm)

3/8" (10 mm)

7/8" (22 mm)

L15−65  15 ft. − 50 ft. (4.6 m − 15 m)

XC14−041−230

XC14−042−230

XC14−047−230

XC14−048−230

XC14−060−230

3/8" (10 mm)

1−1/8" (29 mm)

3/8" (10 mm)

1−1/8" (29 mm)

Field Fabricated

NOTE  Some applications may required a field provided 7/8" to 1−1/8" adapter

Summary of Contents for XC13 Series

Page 1: ...low the brazing technique illustrated starting on page 12 to avoid damaging the service valve s internal seals INSTALLATION INSTRUCTIONS Elite Series XC14 Units AIR CONDITIONER 506636 01 07 11 Superse...

Page 2: ...ove XC14 024 230 35 889 30 1 2 775 35 889 13 7 8 352 7 3 4 197 3 1 4 83 27 1 8 689 3 5 8 92 4 1 2 114 20 5 8 524 XC14 030 230 39 991 XC14 036 230 39 991 XC14 042 230 31 787 XC14 041 230 39 991 XC14 04...

Page 3: ...SUCTION LINE MUFFLER HIGH PRESSURE SWITCH S4 COMPRESSOR HARNESS GROUND LUG SINGLE POLE CONTACTOR 1POLE K1 1 DUAL RUN CAPACITOR C12 CONTROL PANEL PLUMBING AND SWITCHES COMPONENTS COMPRESSOR DISCHARGE...

Page 4: ...loss during shipping and handling Using an Allen wrench rated at less than 50Rc risks rounding or breaking off the wrench or stripping the valve stem recess See the Lennox Service and Application Note...

Page 5: ...2 1 12 TURN To Access Service Port A service port cap protects the service port core from contamination and serves as the primary leak seal 1 Remove service port cap with an appropriately sized wrench...

Page 6: ...ssure ratio meets a certain value or when the suction pressure is as high as 20 psig Compressor suction pressures should never be allowed to go into a vacuum Prolonged operation at low suction pressur...

Page 7: ...ss has a very high level of sound transmission For proper placement of unit in relation to a window see the provided illustration in figure 5 detail A PLACING UNIT ON SLAB When installing unit at grad...

Page 8: ...wo 2 degrees or two inches per five feet 50 mm per 1 5 m away from building structure MOUNTING SLAB BUILDING STRUCTURE GROUND LEVEL Outside Unit Placement Slab Mounting at Ground Level SAME FASTENERS...

Page 9: ...ERED PANEL REMOVAL Remove the louvered panels as follows 1 Remove two screws allowing the panel to swing open slightly 2 Hold the panel firmly throughout this procedure Rotate bottom corner of panel a...

Page 10: ...nnox L15 sweat non flare series line set or field fabricated refrigerant line sizes as listed in table 2 NOTE When installing refrigerant lines longer than 50 feet see the Lennox Refrigerant Piping De...

Page 11: ...R RAFTER AT 8 FEET 2 43 METERS INTERVALS THEN STRAP THE LIQUID LINE TO THE VAPOR LINE FLOOR JOIST OR ROOF RAFTER REFRIGERANT LINE SET INSTALLING HORIZONTAL RUNS NOTE Similar installation practices sho...

Page 12: ...razing alloys and flux contain materials which are hazardous to your health Avoid breathing vapors or fumes from brazing operations Perform operations only in well ventilated areas Wear gloves and pro...

Page 13: ...FROM SERVICE VALVE Flow regulated nitrogen at 1 to 2 psig through the low side refrigeration gauge set into the liquid line service port valve and out of the suction vapor line service port valve CUT...

Page 14: ...structions for the next step in preparing the unit WHEN BRAZING LINE SET TO SERVICE VALVES POINT FLAME AWAY FROM SERVICE VALVE PREPARATION FOR NEXT STEP 7 WARNING 1 FIRE PERSONAL INJURY OR PROPERTY DA...

Page 15: ...on valve and the two Teflon rings H Use a field provided fitting to temporary reconnect the liquid line to the indoor unit s liquid line orifice housing LOW HIGH EXISTING INDOOR UNIT GAUGE MANIFOLD IN...

Page 16: ...LINE ASSEMBLY WITH BRASS NUT DISTRIBUTOR ASSEMBLY A Remove the field provided fitting that temporary reconnected the liquid line to the indoor unit s distributor assembly B Install one of the provided...

Page 17: ...nder of HFC 410A refrigerant to the center port of the manifold gauge set Open the valve on the HFC 410A cylinder vapor only B Open the high pressure side of the manifold to allow HFC 410A into the li...

Page 18: ...d indoor unit until the absolute pressure does not rise above 500 microns 29 9 inches of mercury within a 20 minute period after shutting off the vacuum pump and closing the manifold gauge valves F Wh...

Page 19: ...Refer to the unit nameplate for minimum circuit ampacity and maximum fuse or circuit breaker HACR per NEC Install power wiring and properly sized disconnect switch NOTE Units are approved for use onl...

Page 20: ...s XC13 XC13 XC13 XC13 XC13 XC13 XC13 Figure 14 24VAC Control Wiring Diagrams Field Installed HIGH PRESSURE SWITCH S4 CRANKCASE THERMOSTAT S40 CRANKCASE HEATER HR1 DUAL RUN CAPACITOR C12 FAN MOTOR B4 C...

Page 21: ...TECTION SWITCH S5 OR S173 HIGH PRESSURE SWITCH S4 CRANKCASE THERMOSTAT S40 CRANKCASE HEATER HR1 DUAL RUN CAPACITOR C12 FAN MOTOR B4 COMPRESSOR B1 CONTACTOR K1 GROUND LUG Figure 16 Typical Factory Wiri...

Page 22: ...Page 22 506636 01 Figure 17 Typical Unit Wiring Diagram...

Page 23: ...ly at the disconnect switch The voltage must be within the range listed on the unit s nameplate If not do not start the equipment until you have consulted with the power company and the voltage condit...

Page 24: ...anifold gauge set connected to unit Thermometers to measure outdoor ambient temperature to measure liquid line temperature to measure suction line temperature TXV FIXED ORIFICE APPROACH OR SUBCOOLING...

Page 25: ...14 13 12 11 10 70 19 19 18 18 17 17 16 15 15 14 13 12 11 10 57 58 59 60 61 62 63 64 65 66 67 68 69 70 Temp of air entering indoor coil F INDOOR COIL DRY BULB DRY BULB WET BULB B TDrop 19 A Dry bulb We...

Page 26: ...igh in or remove refrigerant based upon line length SC Subcooling Values F 1 0 C 0 6 BLOCK OUTDOOR COIL sometimes necessary with lower temperatures Use cardboard or plastic sheet to restrict the airfl...

Page 27: ...heat SH VAP _____ SAT ______ SH ______ 11 Record the wet bulb temperature air entering indoor coil WB _______ 12 Record outdoor ambient temperature 13 Compare results with table to the left If value i...

Page 28: ...9 395 151 421 152 406 149 420 146 418 145 110 43 426 150 420 148 422 148 446 151 424 153 447 153 430 150 447 148 444 146 115 46 457 153 447 150 449 150 480 152 453 155 476 154 460 152 473 150 471 147...

Page 29: ...coil Consult your installing contractor for proper intervals procedures for your geographic area or service contract INDOOR UNIT 1 Clean or change filters 2 Adjust blower speed for cooling Measure the...

Page 30: ...ner manual for instructions on how to operate your thermostat Preservice Check If your system fails to operate check the following before calling for service Verify room thermostat settings are correc...

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