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@DNOVA THS_R410A-IOM-1304-E

 

10

 

THS - Evacuation and Charging Operations 

 

 

This type of work must be carried out by qualified personnel only trained to do their job in 

 

accordance   with current laws and regulations. 

 

4.1 

Introductions 

 

The simultaneous presence of liquid and vapour makes it necessary for both to be in a state of saturation ( Gibbs law ), 
as shown in Fig. 3). In conditions of thermal equilibrium, the pressure in the tank corresponds to the T of the surrounding 
environment; a withdrawal of refrigerant charge will cause pressure drops, which will be associated with: 

 .. withdrawal of refrigerant charge: .... pressure drop inside the tank; 

 .. pressure drop inside the tank: ........ T drop & change of status; 

 .. T drop & change of status: ..  .......... evaporation of part of the liquid, causing a cooling down of the liquid; 

  cooling of liquid: 

 

 

 

 

thermal exchange with ambient air, further evaporation of remaining liquid;  

   

 

 

 

 

 

 

 

the original pressure in the tank will be restored after a certain period of time. 

Fig. 3 

Gibb’s law diagram 

 

4.2 

Full vacuum and charge of the unit 

Vacuum cycle 

 

In general it is better to apply a “long” rather than a “hard” vacuum: reaching a low pressure too abruptly may in fact 
cause that any remaining humidity evaporates instantaneously, thus freezing part of it. 

Fig. 4 

Vacuum cycle diagram 

 

 

 

 

 

 

 

 

 

 
 

The Fig. 4 represents a vacuum cycle and an optimal subsequent pressure rise for the refrigeration devices we 
manufacture. Generally in bigger refrigeration systems or if there is a suspicion of an extensive quantity of humidity in the 
refrigeration circuit, the vacuum needs to be “broken” by using anhydrous nitrogen. Then the steps of evacuation need to 
be repeated as described before. This operation facilitates the removal of remaining and/or frozen humidity during the 
evacuation process. 

 

 

Enthalpy h

 

T  tank/ambient 

 

Saturated gas

 

Saturated 
liquid

 

P [Pa] 

Time 

200 s 

150 

Summary of Contents for THS310

Page 1: ...www lennoxemea com INSTALLATION OPERATING AND MAINTENANCE CEILING MOUNTED SPLIT UNIT DNOVA THS 2 5 38 kW ADNOVA THS_R410A IOM 1304 E...

Page 2: ......

Page 3: ...of the unit 10 4 3 Evacuating a circuit contaminated with refrigerant 11 4 4 Charging positions single point 11 5 Electrical Connections 12 5 1 Generalities 12 6 Starting Up 14 6 1 Preliminary checks...

Page 4: ...7 0 C 45 0 C 44 0 C 45 C 47 C Temp Humidity conditions Min 19 C 30 R H Max 35 C 50 R H Storage conditions Min 10 C 90 R H Max 55 C 90 R H 1 3 Cooling circuit The entire cooling circuit is built in the...

Page 5: ...m Alarm signalling Display of operating parameters RS232 RS485 serial output management optional Phase sequence error Not displayed by the mP but prevents the compressor from starting up See microproc...

Page 6: ...P 4 Evaporator 9 Condensing pressure probe 5 Filter dryer 10 Tap THS045 056 073 090 105 120 145 310 380 Pos Description Pos Description 1 Compressor 8 High pressure switch HP 2 Condenser 9 Condensing...

Page 7: ...of electrical components may cause hazardous situations during installation and maintenance work All work on the unit must be carried out by qualified personnel only trained to do their job in accord...

Page 8: ...taken to avoid abrupt or violent maneuvers The unit must be handled carefully and gently avoid using machine components as anchorages or holds and always keep it in an upright position The unit should...

Page 9: ...when choosing the best site for installing the unit and the relative connections position of the indoor unit next to the main heat source location of power supply solidity of the supporting ceiling wa...

Page 10: ...lows In both cases the holes in the ceiling wall have to be protected by rainproof grilles with pre filter to avoid water or foreign bodies get in the conditioner Outside air taken into the room by th...

Page 11: ...number of pre shaped bends if this is not possible every bend must have a radius of at least 100mm The gas line must be insulated The liquid line must be kept far from heat sources if this is not poss...

Page 12: ...with ambient air further evaporation of remaining liquid the original pressure in the tank will be restored after a certain period of time Fig 3 Gibb s law diagram 4 2 Full vacuum and charge of the u...

Page 13: ...d this sensitive sensor and misinterpret the value for a certain period of time For this reason if no machine for recovering refrigerant is available it is nonetheless advisable to switch on the crank...

Page 14: ...luctuations exceeding 5 and the unbalance between phases must always be below 2 The above operating conditions must always be complied with failure to ensure said conditions will result in the immedia...

Page 15: ...DNOVA THS_R410A IOM 1304 E 13 Legend 1 Power supply for internal unit THSI 2 Power supply for external unit THSC 3 Auxiliary cables MAIN ELECTRICAL PANEL 2 1 3...

Page 16: ...n the sump and limit the quantity of refrigerant dissolved in it To verify whether the heating elements are working properly check the lower part of the compressors it should be warm or in any case at...

Page 17: ...ors In next mask m_on_off that you can see pushing Down it is possibile to turn the unit on or off pushing Enter Down and then again Enter It is also shown if the unit is a master or a slave unit this...

Page 18: ...eter placed on the compressor intake pipe 2 read the temperature indicated on the scale of a pressure gauge likewise connected to the intake side refer to the pressure gauge scale for the refrigerant...

Page 19: ...50 30 Differential air pressure switch dirty filter Pa 50 20 Values to be calibrated depending on the application Tab 5 Setting of safety control devices Control device Activation Differential Resetti...

Page 20: ...ng the units and secure them with the fastening screws provided 8 2 Periodical checks To guarantee a constantly satisfactory performance over time it is advisable to carry out routine maintenance and...

Page 21: ...nd air filter compartment Remove the damper fastening screws placed at the side Pull out the entire damper section to access the servomotor Grilled panel Servomotor Remove the grilled panel to access...

Page 22: ...st empty out the circuit before repairing the leaks with suitable alloys Do not use oxygen in the place of nitrogen as a test agent since this would cause a risk of explosion 8 5 Hard vacuum and dryin...

Page 23: ...arged with nitrogen in the factory must not be charged with R22 or other refrigerants without the written authorization Lennox 8 7 Environmental protection The law implementing the regulations reg EEC...

Page 24: ...cooling values exceeding 5 C Drain and pressurise the circuit and check for leaks Evacuate slowly for more than 3 hours until reaching a pressure of 0 1 Pa and then recharge in the liquid phase Unit...

Page 25: ......

Page 26: ...LENNOX DISTRIBUTION 33 4 72 23 20 20 www lennoxemea com ADNOVA THS_R410A IOM 1304 E Due to LENNOX EMEA ongoing commitment to quality the specifications ratings and dimensions are subject to change wit...

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