Lennox HARMONY II Installation Instructions Manual Download Page 2

Page 2

505023M 04/06

The Harmony III

t

 zone control system uses off−the−shelf,

single-stage, non-heat pump, non−power-robbing elec-
tronic thermostats and motorized dampers in any of the ap-
plications to distribute conditioned air to different zones.
This control allows conditioning of different zones within a
residence while using a single HVAC system.

The zone control system operates in two modes: 

central

control

 (vacation mode) or 

zone control

. LEDs indicate

the current operating mode. Based on a demand from the
central control thermostat, the central control mode allows
the heating and cooling system to condition all of the
zones. In this mode, zone 1 thermostat is designated as
the controlling thermostat; other thermostats are not used.

When the system is in the zone control mode, a zone is
conditioned only upon demand. All wiring connections to
the zone control board are made using low voltage, 18
AWG thermostat wire.
The zone control system is ideal for retrofit applications as
well as new construction. The system controls the air vol-
ume, eliminating the need for bypass dampers in most ap-
plications. The homeowner controls the system using
zone thermostats to make comfort settings for each zone.
A programmable thermostat should be used to provide a
specialized heating and cooling sequence. While the sys-
tem is in the zone mode, a programmable thermostat con-
trols the temperature for its particular zone.

Residential Zone Control System − Overview of Field Wiring

COIL

ZONE

DAMPER

VARIABLE

SPEED

FURNACE

OR COIL

BLOWER

ZONE 1

ZONE 2

*ZONE 3

*ZONE 4

POWER

THERMOSTAT

(ZONE 1 or CEN-

TRAL CONTROL

thermostat when

in Vacation Mode)

ZONE

DAMPER

THERMOSTAT

(ZONE)

CONDENSING

UNIT

OR

HEAT PUMP

OUTDOOR

UNIT

ZONE

DAMPER

ZONE

DAMPER

F

ZONE CONTROL

SYSTEM, THERMO-
STAT AND DAMPER

TRANSFORMER

THERMOSTAT

(ZONE)

THERMOSTAT

(ZONE)

NOTE − Zone 3 and zone 4 not available with single-stage outdoor unit.

LEGEND −

A

Five wire low voltage  18 ga. minimum

B

Two wire low voltage  18 ga. minimum

C

Up to nine wire low voltage  18 ga. minimum

D

Two wire low voltage (single-stage condensing unit) 18 ga. minimum
Three wire low voltage (two-stage condensing unit) 18 ga. minimum
Up to seven wire low voltage (single-stage heat pump outdoor unit) 18 ga. minimum
Up to eight wire low voltage (two-stage heat pump outdoor unit) 18 ga. minimum

E

Two wire low voltage (discharge air sensor) 18 ga. minimum

F

Two wire low voltage  pressure switch (heat pump only)  18 ga. minimum

G

Two wire  18 ga. minimum

OUTDOOR

THERMOSTAT /

BALANCE

POINT SENSOR

ZONE

CONTROL

SYSTEM

BOARD

A

B

B

A

A

B

B

B

A

E

C

D

G

Summary of Contents for HARMONY II

Page 1: ...cs Codes 25 Troubleshooting Diagrams 27 PIAB Calculation Worksheet 30 RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE Shipping Packing List Items shipped with the Harmony IIIt Zone Control System inclu...

Page 2: ...ke comfort settings for each zone A programmable thermostat should be used to provide a specialized heating and cooling sequence While the sys tem is in the zone mode a programmable thermostat con tro...

Page 3: ...nical or electro mechanical thermostats will not work with the Harmony IIIt zone control system Recommended thermostats include S SignatureStatt Thermostat 1 heat 1 cool 81M26 IMPORTANT When using thi...

Page 4: ...at Pump IMPORTANT LENNOX recommends ONLY Harmony II and Harmony IIIt Zone Control Systems for use with Variable Speed Blower Motor VSM technology 1 Lennox Blower Coil Unit with VSM Use ONLY blower coi...

Page 5: ...appliances and sunny windows near concealed pipes and chimneys or in unconditioned spaces such as closets or exterior walls Dampers Motorized dampers in the supply duct system regulate air to the zon...

Page 6: ...RTANT Be sure to cut jumper W914 if not cut the zone con trol board DS fuse will blow WARNING Electrical Shock Hazard Disconnect power from unit and wait at least five minutes to allow capacitors to d...

Page 7: ...s remove any factory installed jumper between terminal R and W1 W2 or W3 D In all cases cut and tape wire 7 see figure 8 on the VSM harness that runs from the BDC3 board to the motor 9 Figure 8 4 5 1...

Page 8: ...on Chart Model Equivalent Positions Harmony II 25 35 45 55 65 75 85 95 Harmony IIIt 0 10 30 40 50 70 80 90 When jumpers are set to 0 this corresponds to the mini mum air volume available according to...

Page 9: ...is re duced during heating mode Determining Actual Air Delivered By Blower The actual CFM delivered to each zone will be determined by the zone control system settings blower motor control board setti...

Page 10: ...AB 8 x CFM Max 2220 Min 720 x 1500 Min CFM 720 TOTAL 1920 CFM 4 Determine total air delivered during a continuous blower call Calculate these totals using the formu las and example Table 8 which uses...

Page 11: ...hp 1hp 2 2hp 1hp 2 3 3 DOESN T MATTER Dual fuel heating 1 stage AC heat pump SYSTEM E HEAT Configuration Stages HP GAS df gas df 2cool 1cool 1 2cool 1cool 1 2hp 1hp 2 2hp 1hp 2 3 3 Figure 14 NOTE Vari...

Page 12: ...g close to AC house wiring If this cannot be avoided limit close parallel of power and control wiring to a few feet Dampers and Damper Transformer Wiring Connect dampers to the zone control board as s...

Page 13: ...NOTE If not already done remove the wire to K20 blower relay terminal 7 on BDC3 board and tape it off Also be sure the factory installed jumper between terminal R and W1 W2 and W3 has been removed He...

Page 14: ...11 120 VAC 24 VAC C R IMPORTANT Connectivity is NOT COMPLETE until all electrical adjustments jumpers and wiring changes have been made See Electrical Adjustments for SureLight Board page 6 and for BD...

Page 15: ...UNDED METAL OBJECT BEFORE TOUCHING THE CIRCUIT BOARD LENNOX Harmony IIIt V3 0 2004 System Configuration E Heat jumper settings page 11 piab jumper settings page 8 air reduction jumper settings page 9...

Page 16: ...quipment DISCHARGE AIR SENSOR 88K38 included IMPORTANT Connect thermostat gauge wire to SureLight board C terminal HEAT PUMP VARIABLE SPEED FURNACE Figure 21 NOTE Do not wire Y wire s from the Harmony...

Page 17: ...ing the blower may continue after the end of a demand until the heater is cooled sufficiently Cooling Operation When the Harmony IIIt zone control system receives a thermostat cooling call the followi...

Page 18: ...p heat or in a dual mode system the heat demand is satisfied by the gas furnace Operation Troubleshooting Indicators Zone Control Board LEDs The zone control system operation is indicated by light emi...

Page 19: ...ng proper operation Perform the gas and heat pump heating checks on pages 20 through 24 Table 9 Time Delays Delay Time Function Blower Off Delay gas heat only 3 1 2 min Gas Furnace only Dumps air into...

Page 20: ...e damper functions properly repeat these steps for zones 2 4 Gas Heating Checkout Multiple Zone Prerequisites S All zone thermostats set to Heat OUTPUT STATUS LEDs DAMPER 2 3 4 OFF W1 on W RED on hEAT...

Page 21: ...LEDs DAMPER 2 3 4 on DAMPER 1 Off W RED ON event Sequence 1 Y1 ON 2 Y2 IF EQUIPPED ON IF NO SIGNIFICANT WARMING AFTER 4 MIN 3 W1 ON IF NO SIGNIFICANT WARMING AFTER 4 MIN THEN W2 THEN W3 PRESSURE SWITC...

Page 22: ...ing 3 1 2 minute purge Other zones damper LEDs are on during the 3 1 2 minute purge dampers closed After 3 1 2 minute delay all dampers LEDs go off dampers open Heat Pump Heating Checkout Central Cont...

Page 23: ...individual zone damper functions properly repeat these steps for zones 2 4 Gas Heating Checkout Multiple Zone Dual Fuel Option and BPS Prerequisites S All zone thermostats set to Heat S Balance Point...

Page 24: ...ill produce a faulty reading At 77 F the resistance of the sensor will be 10K ohm at lower probe temperatures ex pect higher resistance at warmer probe temperatures ex pect lower resistance After read...

Page 25: ...or Some of the errors found in table will cause a fail safe or shutdown condition The system will shutdown after the er ror is present for about five seconds During a shutdown condition all dampers wi...

Page 26: ...ill cycle from high to off in cooling The compressor will cycle from high to off in heating The furnace will operate normally in gas heat Replace discharge probe If error persists replace zone control...

Page 27: ...spond to demand 0 volts AC open 24 volts AC closed Dampers should drive closed when 24 volts is jumpered to damper motor Is wiring correct in good condition Figure 23 Line Voltage to transformer 24VAC...

Page 28: ...n relays may need to be used 24VAC supplied to each thermostat terminal R from zone control system Check each thermostat for output signal when calling Heating output W1 Cooling output Y1 Do dampers r...

Page 29: ...charge air plenum as de scribed on Page 5 Is it wired cor rectly Does outdoor unit respond to demand Is it operating properly Test Defrost Does outdoor unit initiate and terminate defrost correctly W1...

Page 30: ...AB 0 2 x 100 20 Zone 1 CFM Required Minimum Maximum Minimum ZONE 1 PIAB x 100 b b ZONE 1 PIAB x 100 b ZONE 1 PIAB x 100 Zone 2 CFM Required Minimum Maximum Minimum ZONE 2 PIAB x 100 b b ZONE 2 PIAB x...

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