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Page 4 of 24

506468-01

Issue  1946

Refrigerant Piping

•  Use only refrigerant grade copper tubes. 
•  Split systems may be installed with up to 50 feet of 

line set (no more than 20 feet vertical) without special 

consideration (see long line set guidelines). 

•  Ensure that vapor and liquid tube diameters are 

appropriate to capacity of unit.

•  Run refrigerant tubes as directly as possible by 

avoiding unnecessary turns and bends.

•  When passing refrigerant tubes through the wall, seal 

opening with RTV or other silicon-based caulk.

•  Avoid direct tubing contact with water pipes, duct work, 

floor joists, wall studs, floors, walls, and any structure.

•  Do not suspend refrigerant tubing from joists and 

studs with a rigid wire or strap that comes in direct 

contact with tubing.

•  Ensure that tubing insulation is pliable and completely 

surrounds vapor tube.

It is important that no tubing be cut or seals broken 

until you are ready to actually make connections to the 

evaporator and to the condenser section. 

DO NOT

 remove 

rubber plugs or copper caps from the tube ends until 

ready to make connections at evaporator and condenser. 

Under no circumstances should the lines be left open to 

the atmosphere for any period of time; if so, unit requires 

additional evacuation to remove moisture.

Liquid Line

BTUH

Line Set Length and Size

12 ft.

25 ft.

50 ft.

75 ft.

100 ft.

24,000

3/8

3/8

3/8

3/8

3/8

36,000

3/8

3/8

3/8

3/8

1/2

48,000

3/8

3/8

3/8

1/2

1/2

60,000

3/8

3/8

3/8

1/2

1/2

Suction Line

BTUH

Line Set Length and Size

12 ft.

25 ft.

50 ft.

75 ft.

100 ft.

24,000

3/4

7/8

3/4

7/8

7/8

36,000

7/8

7/8

7/8

7/8

1-1/8

48,000

7/8

7/8

7/8

1-1/8

1-1/8

60,000

1-1/8

1-1/8

1-1/8

1-1/8

1-1/8

For lines longer than 50 ft., refer to long line set guidelines.

Table 3. Refrigerant Line Set Diameters (in.)

Be extra careful with sharp bends. Tubing can “kink” very 

easily, and if this occurs, the entire tube length will have 

to be replaced. Extra care at this time will eliminate future 

service problems.

It is recommended that vertical suction risers not be up-

sized. Proper oil return to the compressor should be 

maintained with suction gas velocity.

Filter Drier

The filter drier is very important for proper system operation 

and reliability. If the drier is shipped loose, it must be 

installed by the installer in the field. Unit warranty will be 

void, if the drier is not installed.

Installation of Line Sets

DO NOT

 fasten liquid or suction lines in direct contact with 

the floor or ceiling joist. Use an insulated or suspension 

type of hanger. Keep both lines separate, and always 

insulate the suction line. Liquid line runs (30 feet or more) 

in an attic will require insulation. Route refrigeration line 

sets to minimize length.

DO NOT

 let refrigerant lines come in direct contact with 

foundation. When running refrigerant lines through the 

foundation or wall, openings should allow for a sound 

and vibration absorbing material to be placed or installed 

between tubing and foundation. Any gap between 

foundation or wall and refrigerant lines should be filled with 

a vibration damping material.

If ANY refrigerant tubing is required to be buried by state 

or local codes, provide a 6 inch vertical rise at service 

valve. 

 CAUTION

Summary of Contents for Allied Air Enterprises BHP16L

Page 1: ...l as well as the instructions supplied in separate equipment before starting the installation Observe and follow all warnings cautions instructional labels and tags Failure to comply with these instru...

Page 2: ...when lifting avoid contact with sharp edges Installation NOTE In some cases noise in the living area has been traced to gas pulsations from improper installation of equipment Locate unit away from wi...

Page 3: ...cted by a wall or other barrier Table 2 Clearances 30 around Control Box 24 6 NOTE See Table 2 for specific minimum clearance guidelines Figure 2 DO LOCATE THE UNIT With proper clearances on sides and...

Page 4: ...Size 12 ft 25 ft 50 ft 75 ft 100 ft 24 000 3 4 7 8 3 4 7 8 7 8 36 000 7 8 7 8 7 8 7 8 1 1 8 48 000 7 8 7 8 7 8 1 1 8 1 1 8 60 000 1 1 8 1 1 8 1 1 8 1 1 8 1 1 8 For lines longer than 50 ft refer to lo...

Page 5: ...UNIT VAPOR LINE SERVICE VALVE VAPOR LIQUID 1 A B C D A Cylinder with clean R 410A positioned to deliver liquid refrigerant to the vapor service valve B Refrigerant gauge set low side to the liquid lin...

Page 6: ...il Shown Sensing bulb insulation is required if mounted external to the coil casing sensing bulb installation for bulb positioning STUB END TEFLON RING LIQUID LINE ASSEMBLY WITH BRASS NUT DISTRIBUTOR...

Page 7: ...ound Do not crimp end of the line Remove service cap and core from both the vapor and liquid line service ports 1 2 LIQUID LINE SERVICE VALVE SERVICE PORT CORE SERVICE PORT CAP SERVICE PORT CORE SERVI...

Page 8: ...ES POINT FLAME AWAY FROM SERVICE VALVE PREPARATION FOR NEXT STEP 7 WRAP SERVICE VALVES To help protect service valve seals during brazing wrap water saturated cloths around service valve bodies and co...

Page 9: ...of the manifold gauge set in order to pressurize the line set and the indoor unit E After a few minutes open one of the service valve ports and verify that the refrigerant added to the system earlier...

Page 10: ...id refrigerant Open the manifold gauge valve 1 to 2 psig in order to release the vacuum in the line set and indoor unit G Perform the following Close manifold gauge valves Shut off HFC 410A cylinder R...

Page 11: ...nch with a hex head extension to back the stem out counterclockwise as far as it will go Use a 3 16 hex head extension for liquid line service valves and a 5 16 extension for suction line service valv...

Page 12: ...ring 2 Ground unit at unit disconnect switch or to an earth ground To facilitate conduit a hole is in the bottom of the control box Connect conduit to the control box using a proper conduit fitting Un...

Page 13: ...e 4 for refrigerant charge adjustment A blank space is provided on the unit rating plate to list the actual field charge Table 4 Refrigerant Charge Adjustment Liquid Line Set Diameter Oz Per 5 ft adju...

Page 14: ...he compressor during test mode High Pressure Switch HI PS When the high pressure switch trips the control board will cycle off the compressor and the strike counter in the board will count one strike...

Page 15: ...rost mode Units are shipped with jumper installed on DELAY pins NOTE The 30 second compressor delay feature known as the quiet shift must be deactivated during any unit performance testing The feature...

Page 16: ...e will be initiated after 30 minutes of heating mode compressor run time The control will attempt to self calibrate after this and all other defrost cycle s Calibration success depends on stable syste...

Page 17: ...n system 3 Improper metering device installed or incorrect operation of metering device 4 Incorrect or improper sensor location or connection to system 1 Remove any blockages or restrictions from coil...

Page 18: ...Page 18 of 24 506468 01 Issue 1946 24V No 24V...

Page 19: ...he control board without experiencing nuisance alerts Thermostat Wiring The diagnostic module requires a thermostat demand signal to operate properly See Figure 6 for connections The thermostat signal...

Page 20: ...mer is overloaded 2 Low line voltage contact utility if voltage at disconnect is low Check wiring conditions Table 7 Diagnostic Module Codes Mis wired Module Troubleshooting Mis wired Module Indicatio...

Page 21: ...ent fins may affect unit operation SHARP OBJECT HAZARD Condenser coils have sharp edges Wear adequate body protection on body extremities e g gloves FAILURE TO FOLLOW THIS WARNING COULD RESULT IN BODI...

Page 22: ...he defrost cycle In case of extended power outage If the outdoor temperature is below 50 F and power to your outdoor unit has been interrupted for one hour or longer observe the following when restori...

Page 23: ...506468 01 Page 23 of 24 Issue 1946 Figure 9 Two Stage Wiring Diagram 24 36 48 Models Only...

Page 24: ...Page 24 of 24 506468 01 Issue 1946 Figure 10 Two Stage Wiring Diagram 60 Model Only...

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