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23

NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.

Gas
Stub

1 / 2 "   x

  

3 / 8 "  Flare

Shut-Off Valve

3 / 8 "  Flex Tubing

3 / 8 "  Nipple

3 / 8 "

 

Union

3 / 8 "  Close Nipple

3 / 8 "  Shut-Off Valve

1 / 2 "   x    3 / 8 "

Reducer

Gas
Valve

Gas Flex Line Connector

3 / 8 "  NPT x

  

3 / 8 "

Flare Fitting

Control

Valve

Lower Control
Compartment
Door

Open the lower panel or louver assembly by

pushing in simultaneously the left and right

side of the panel or louver assembly.

Figure 48

Figure 47 - 

GAS CONNECTION

Figure 46

Figure 45

1. If any of the original wire as supplied must be replaced,

1.  

it must be replaced with

 

Type AWM 105

°

C – 18 GA. wire.

2. 120V, 60Hz – Less than 3 amps.

BK

Transf.

120 V.

24 V

Factory Wired

Field Wired

BL

Electronic Wiring Diagram (Honeywell)

Showing the Blower Wiring for the Optional

FBK-100 and FBK-200 Kits

R

W

BL

W

Gas Valve

B

R

IGNITER

BK

*Blower speed control switch is provided in FBK200 blower kit.

Schematic Representation Only

**ON/OFF Switch (Integral

with Gas Valve)

**Leave the ON/OFF switch, which is integral

with the gas valve, in the ON position.

OPTIONAL APPLIANCE-MOUNTED ON/OFF SWITCH

 OR OPTIONAL WALL SWITCH

OR OPTIONAL THERMOSTAT

OR OPTIONAL REMOTE RECEIVER

G

OPT

BLOWER

PILOT

ASSEMBLY

Junction Box

White

Green

Red

Black

Neutral
Side of
Receptacle

Tab Intact

Green
Ground
Screw

Hot
Side of
Receptacle

Tab
Broken

120 VAC - Black

n

e

e

r

G

-

d

n

u

o

r

G

Optional

Accessory

Switch

e

t

i

h

W

-

l

a

r

t

u

e

N

1. If any of the original wire as supplied must be replaced,

1.  

it must be replaced with

 

Type AWM 105

°

C – 18 GA. wire.

2. 120V, 60Hz – Less than 3 amps.

BK

Transf.

120 V.

24 V

Factory Wired

Field Wired

BL

Electronic Wiring Diagram (Honeywell)

Showing the Blower Wiring for the Optional

FBK-250 Kits

R

WH

BL

W

Gas Valve

B

R

IGNITER

BK

Schematic Representation Only

*ON/OFF Switch (Integral

with Gas Valve)

Optional
FBK-250

Module

*Leave the ON/OFF switch, which is integral

with the gas valve, in the ON position.

G

OPTIONAL APPLIANCE-MOUNTED ON/OFF SWITCH

 OR OPTIONAL WALL SWITCH OR OPTIONAL THERMOSTAT

OR OPTIONAL REMOTE RECEIVER

PILOT

ASSEMBLY

OPT

BLOWER

Junction Box

White

Green

Red

Black

Neutral
Side of
Receptacle

Tab Intact

Green
Ground
Screw

Hot
Side of
Receptacle

Tab
Broken

Optional

Accessory

Switch

120 VAC - Black

n

e

e

r

G

-

d

n

u

o

r

G

e

t

i

h

W

-

l

a

r

t

u

e

N

OPENING CONTROL

COMPARTMENT DOOR

The millivolt control valve has a 3/8"
(10 mm) NPT thread inlet port. The electronic
control valve has a 1/2" (13 mm) NPT thread
inlet port and is fitted with a 1/2" x 3/8" (13 mm
x 10 mm) NPT fitting.

Secure all joints tightly using appropriate
tools and sealing compounds (ensure pro-
pane resistant compounds are used in
propane applications).

Turn on gas supply and test for gas leaks,
using a gas leak test solution (also referred to
as bubble leak solution).

Note:  Using a soapy water solution (50% dish
soap, 50% water) is an effective leak test
solution but it is not recommended, because
the soap residue that is left on the pipes/
fittings can result in corrosion over time.  Never
use an open flame to check for leaks.

A. Light the appliance (refer to the lighting
instructions label in the control compartment
or in the Homeowner's Care and Operation
Instructions).

B. Brush all joints and connections with the
gas leak test solution to check for leaks. If
bubbles are formed, or gas odor is detected,
turn the gas control knob to the “OFF” posi-
tion.  Either tighten or refasten the leaking
connection and retest as described above.

C. When the gas lines are tested and leak free,
be sure to rinse off the leak testing solution.

D. When the gas lines are tested and leak free,
observe the individual tongues of flame on the
burner. Make sure all ports are open and
producing flame evenly across the burner. If
any ports are blocked, or partially blocked,
clean out the ports.

The gas control valve is located in the lower
control compartment. To access the valve
open the lower control compartment door
(Figure 48).

Make gas line connections. All codes require a
shut-off valve mounted in the supply line. 

Fig-

ure 47  illustrates two methods for connecting
the gas supply. The flex-line method is accept-
able in the U.S., however, Canadian require-
ments vary depending on locality. Installation
must be in compliance with local codes.

These appliances are equipped with a gas flex
line for use (where permitted) in connecting the
unit to the gas line.  A gas flex line is provided
to aid in attaching the direct vent appliance to
the gas supply.  The gas flex line can only be
used where local codes permit. See 

Figure 47

for flex line description. The flex line is rated for
both natural and propane gas. A manual shut off
valve is also provided with the flex line.

Step 6. CONNECTING GAS LINE

Summary of Contents for Direct Vent MPD-33 Series

Page 1: ...850 014CF Ce manuel d installation est disponible en francais simplement en faire la demande Num ro de la pi ce 850 014CF s l e d o M t l o v i l l i M s l e d o M c i n o r t c e l E M N C 8 2 3 3 T...

Page 2: ...ntsmanu facturedbySecurityChimneysInternationaland Z Flex Model GA Venting Systems listed to UL1777 and ULCS635 manufactured by Flex master Canada Limited These approved vent system components are lab...

Page 3: ...rving a separate solid fuel burning appliance These heater rated appliances are intended for use as supplemental heaters only Carbon Monoxide Poisoning Early signs of carbon monoxide poisoning are sim...

Page 4: ...ble 2 APPLIANCE AND VENT CLEARANCES The appliance is approved with zero clearance to combustible materials on all sides as de tailed in Table 2 with the following exception When the unit is installed...

Page 5: ...e and do not supersede local codes in any way Install vent according to local codes these instructions the current National Fuel Gas Code ANSI Z223 1 in the USA or the current standards of CAN CGA B14...

Page 6: ...or securing the glass door Remove the door by tilting it outward at the bottom and lifting it up Set the door aside protecting it from inadvertent damage See Figure 53 on page 24 The fireplace should...

Page 7: ...o t a l u g e r r e t e m t e e f 5 1 f o t h g i e h a n i h t i w m c 1 9 t e e f 3 y l b m e s s a r o t a l u g e r r e t e m e h t e v o b a t e e f 5 1 f o t h g i e h a n i h t i w m c 1 9 t e...

Page 8: ...MPD 4540 Models Dimensions D and F occur when one 45 degree elbow is connected directly to the appliance collar MPD and MPDR units D E F A B MPD and MPDT units o N l e d o M A B C D E 8 2 3 3 T D P M...

Page 9: ...3 8 1 5 4 6 1 1 1 6 2 8 7 4 3 6 1 7 7 1 9 3 9 3 6 1 m m 6 4 1 1 3 4 9 0 1 6 3 0 0 1 6 4 1 1 8 7 6 6 8 8 3 4 4 0 2 2 6 7 0 2 2 6 7 6 0 4 Step 3 INSTALL THE VENT SYSTEM General Information Theseinstruc...

Page 10: ...ALL AND SECURELY TIGHTEN COVER PLATE SCREWS COULD RESULT IN LEAKAGE OF FLUEPRODUCTSINTOTHELIVINGSPACE VENTCOVERPLATEANDVENTSEALPLATE MUSTREMAINSECURELYINSTALLEDON UNUSED VENT COLLAR FAILURE TO DO SO C...

Page 11: ...2 5 2 1 8 1 0 1 0 6 0 7 5 9 2 2 5 2 1 9 1 0 0 1 6 0 7 5 2 3 2 5 7 3 9 1 0 0 0 0 5 5 7 3 2 5 7 9 1 1 0 0 0 5 6 5 1 4 2 5 2 1 0 2 0 0 0 7 0 7 6 4 2 5 0 2 1 0 0 7 0 8 2 5 2 1 2 0 1 0 7 0 8 4 6 2 2 2 0 0...

Page 12: ...nd number of elbows required Refer to Vertical Vent Figures and Tables on page 14 and 15 to select the type of vertical installation desired Vent sections are available in net lengths of 4 1 2 114 mm...

Page 13: ...ction to align with the required direction of the next vent run element Twist elbow sections in a clockwise direction only so as to avoid the possiblity of unlocking any of the previously connected ve...

Page 14: ...ed then 4 feet mini mum V vertical vent will be required This table shows a 1 V to 2 H ratio For every 1 foot of V vertical you are allowed 2 feet of H horizontal run up to a maximum horizontal run of...

Page 15: ...V1 Ceiling Firestop Spacer SV4 5VF Wall Firestop Spacer SV4 5HF When using Secure Flex use Firestop Spacer SF4 5VF When using Secure Flex use Firestop Spacer SF4 5HF Example If20feetof H horizontalven...

Page 16: ...Push the vent component against the previous section until it fully engages then twist the component clockwise running the dimples down and along the incline channels until they seat at the end of th...

Page 17: ...the telescopic vent section SV4 5LA as the last vent section For wall thicknesses greater than that shown in Figure 32 refer to Table 4 on page 18 This table lists the additional venting components ne...

Page 18: ...level Note Secure Vent components rigid vent pipe and terminal are shown in the figures SecureFlexcomponents flexibleventpipeand terminal may also be used Note Two45degreeelbowsmaybeusedinplace ofone...

Page 19: ...s meters meters H1 V H Wall Firestop Spacer SV4 5HF Ceiling Firestop Spacer SV4 5VF When using Secure Flex use Firestop Spacer SF4 5HF When using Secure Flex use Firestop Spacer SF4 5VF Example If 20...

Page 20: ...feet of H horizontal run up to a maxi mum horizontal run of 20 feet An elbow is acceptable as 1 foot of vertical rise except where an elbow is the only vertical component in the system See Figure 35...

Page 21: ...with the inlets of the four incline channels of the last vent sectionorcollar Pushontheadapteruntilitfully engages then twist the adapter clockwise run ning the dimples down and along the incline chan...

Page 22: ...and Honeywell Millivolt Wiring See Figure 43 1 Select any of the following optional con trols appliance mounted rocker switch or wall mounted switch thermostat oroneofthe optional remote control kits...

Page 23: ...G e t i h W l a r t u e N OPENING CONTROL COMPARTMENT DOOR The millivolt control valve has a 3 8 10 mm NPT thread inlet port The electronic control valve has a 1 2 13 mm NPT thread inlet port and is f...

Page 24: ...he firebox floor to the door s vee flange Close both the latches securely Electronic Appliance Checkout To light the burner turn ON the optional remote wall switch and turn the gas control switch to t...

Page 25: ...N 8 1 2 3 p o r P 2 1 3 1 Figure 54 The adjustment rod and associated adjustable air shutter is patented technology Flame ad justments can be made quickly and accurately to taste without the need of...

Page 26: ...ent door Any hearth extension used is for appearance only and does not have to conform to standard hearth extension installation requirements Note Combustible wall finish materials and or surround mat...

Page 27: ...m 0 1 6 h c n i 4 2 n o i t c e S 3 7 L 7 7 6 3 L 5 4 V S t n e V m m 4 1 9 h c n i 6 3 n o i t c e S 4 7 L 7 7 8 4 L 5 4 V S t n e V m m 9 1 2 1 h c n i 8 4 n o i t c e S 5 7 L 7 7 A L 5 4 V S n o i...

Page 28: ...x e l F r o f n i m r e T l a c i t r e V n o i t c e s r e t p a d A x e l F h t i w 2 1 2 1 r a l l o c t r o p p u s f o o r t n e v d i g i r f o d n a g n i h s a l f f o o r y l b m e s s a r a...

Page 29: ...ecuring screws WARNING THIS CONVERSION KIT SHALL BE INSTALLED BY A QUALIFIED SERVICE AGENCY IN ACCORDANCE WITH THE MANUFACTURER S IN STRUCTIONS AND ALL APPLICABLE CODES AND REQUIREMENTS OF THE AUTHORI...

Page 30: ...re 61 s m e t s y S T I S t l o v i l l i M n o i s r e v n o C s a G e n a p o r P o T l a r u t a N s t i K s l e d o M e p y T t i n U o N g o l a t a C 8 2 3 3 T D P M 8 2 3 3 R D P M t l o v i l...

Page 31: ...On Any Side Of The Hex Fitting b Attach manometer to the manifold side pressure test fitting and verify manifold pres sure reads 3 5 inches water column 0 87 kPa for natural gas and 10 0 inches water...

Page 32: ...it Remove the slotted cap screw o ring pressure regulating adjusting screw and spring Retain all parts for possible later use Install new components from the kit Black cap and red spring for propane g...

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