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DC-4000 PARTS LIST

            Nov99

Pos. Part nos.           Description                               Qty.

Pos. Part nos.

Description

Qty.

L050-001 DC-4000 airless piston pump on cart
L050-003 DC-4000 airless piston pump on stand

1

L050-515 Main housing

1

2

L001-527 Vent plug, M16

1

3

L050-521 Formed housing seal

1

4

L050-514 Bearing (Front)

1

5

L050-513 Cam shaft (15 mm)

1

6

L050-512 Key

1

7

L050-510 Large Gear

1

8

L050-511 Bearing

1

9

L050-509 Bearing (Support)

1

10

Motor gear (included with motor)

1

11

L050-508 Snap ring

1

12

L004-556 Motor bearing, front

1

13

L050-507 Oil seal, motor

1

14

L050-502 Motor Plate

1

15

L050-500 3/4 HP 90 VDC. (110)motor (incl. #12) 1
L050-505 3/4 HP 180 VDC. (220)motor (incl. #12)1
L050-622 Motor decal

1

L001-655 Motor bearing, fan end

1

16

L050-626 DC motor brush (each)

2

17

L050-591 Bolt M4 x 12 (for housing & sensor)

8

19

L035-313 Nylon tubing (1/4" I.D.) cart = 2'

2

L035-313 Nylon tubing (1/4" I.D.) stand = 5' 10"

6

L013-512 Nylon tie 7"

1

20

L035-715 Coupler, 1/4h x 1/4m

1

21

L050-617 18" connection hose

1

22

L032-630 Connector 1/4m x 1/4m BSP

2

23

L050-544 Switch housing (bare)

1

L060-595 Triac

1

L060-596 Bridge rectifier

1

L050-592 Screw M4 x 18 (for triac & rectifier)

3

L001-590 Lock nut, M4 (for triac & rectifier)

3

L050-623 Control box decal

1

24

L036-091 Elbow, 1/4" M

2

25

L050-600 Pressure sensor ass'y(up to s/n 10499)1
L055-531 Fluid manifold w/o sensor (new style)

1

25a

L055-532 Mini sensor (new style,s/n 10500 +)

1

L055-534 Seal for mini sensor

1

26

L006-593 Prime/spray valve

1

27

L004-559 Switch, on/off

1

28

L050-588 Circuit breaker 15 amp. (115V version) 1
L050-589 Circuit breaker 8 amp. (220V  version) 1

29

L050-590 Knob for potentiometer

1

L050-630 Potentiometer

1

30

L050-605 Circuit board (110V)

1

L050-606 Circuit board (220V)

1

L050-599 Self tap screw (for PC board)

4

L035-356 Wire, white, 14awg stranded

1.5

31

L050-585 Strain relief, 16/3, thin panel

2

32

L005-529 Cable with plug 15' x 16/3

1

L004-560 Connector, F term. insl (blue)

9

L050-586 Connector, F term. insl (yellow)

3

L050-587 Connector, F term. insl (red)

5

L001-520 Connector, ring #8

2

L075-534 Marrette (14-18 awg)

2

35

L050-535 Drain plug

1

36

L001-555 Copper seal

3

40

L001-550 Washer, knurled lock (M10)

5

41

L050-520 Housing bolt, M10 x 1.5 x 16 allen

5

42

L050-519 Oil seal

1

43

L050-526 Rod bearing

1

44

L050-532 Rod bushing

1

45

L050-530 Connecting rod, (incl. Pos 44)

1

46

L050-524 Cover screw, M4 x  10

3

47

L050-523 Front cover

1

48

L050-537 Pail hook

1

49

L050-538 Bolt for hook M6x12

2

50

L050-534 Plunger

1

51

L050-533 Rod pin

1

52

L050-522 Connecting bolt

1

53

L050-540 Bushing (self lube bronze)

1

54

L050-539 Central body bare

1

55

L050-525 Bolt M8 x 60

4

56

L050-542 Grease nipple, M8

1

57

L050-541 Metal guard

1

58

L036-271 Swivel elbow 1/4F x 1/4M

1

60

L050-563 Lock nut

1

61

L050-577 Packing nut

1

62

L050-572 Upper packings (normal stacked)

1

L050-671 Upper packings (1 piece)

1

L050-672 Spacer (for 1 piece packing only)

1

63

L050-562 Pump body

1

64

L050-561 Teflon O-ring

1

65

L050-571 Piston

1

66

L001-593 Cone guide

1

67

L050-569 S.V. ball

1

68

L050-570 S.V. copper seal

1

69

L050-568 S.V. seat

1

70

L050-567 Shaft valve retaining nut

1

71

L050-565 Wavy washer

3

72

L050-566 Lower packings (poly)
L050-673 Lower packings (1 piece)

1

73

L050-564 Spacer, 24mm (for stacked packing)

1

L050-674 Spacer, 39mm (for 1 piece packing)

1

74

L050-582 F.V. ball stop

1

75

L050-581 F.V. ball

1

76

L050-578 Foot valve housing with seat

1

77

L050-583 Suction pipe

1

78

L001-607 Basket screen (Fine, 1/2")

1

80

L002-715 Bolt, Hex (5/16" NC x 1-1/2")

1

81

L005-713 Washer, flat (5/16")

1

82

L002-714 Washer, split lock (5/16")

1

83

L002-713 Nut, Hex (5/16" NC)

1

84

L050-550 Cart (incl pos. 85)

1

85

L050-552 Cart handle

1

86

L002-719 Quick Pin 3"

1

87

L050-553 3/4" plastic cap

2

88

L002-556 Tool box

1

89

L002-815 Nut, 1/4 nc

1

90

L002-817 Flat washer, 1/4

1

91

L002-709 Hex bolt, 1/4 x 3/4 nc

1

92

L002-561 Wheel (20mm shaft Dia.)

2

93

L002-560 Pin, cotter (1/8" x 2")

2

Pump packing kit:

94

L050-625 Packing kit, normal stacked without spacer

consisting of: 62,67,68,72,74,75.

L050-670 Packing kit, 1 piece packings with spacers

consisting of: 62,67,68,72,73,74,75.

Assemblies and accessories:
L050-624 Pressure control assembly(220V)
L050-543 Pressure control assembly(110V)

consisting of: 23-30

L034-124 Gear oil EP90W, liter
L034-125 Packing lubricating oil, squeeze bottle
L050-621 Owner’s manual

95

L001-578 Basket screen, M28

1

96

L001-577 Suction elbow, 5 gallon x 1"

1

97

L035-207 O-clamp

2

98

L035-315 Suction hose per foot

3

99

L035-732 Hose barb fitting

1

100

L036-303 Elbow fitting

1

101

L035-503 Connector fitting

1

103

L035-313 Return hose per foot

5

Summary of Contents for DC-3000

Page 1: ...materials sprayer must be placed at least 20 feet from target in a well ventilated area Vapours can be ignited by static discharge or electrical sparks and result in severe personal injury LEMMER airl...

Page 2: ...HINTS FOR AIRLESS SPRAYING PAINTING AND TIP SELECTION 12 SPRAY PAINTING METHOD 12 HELPFUL HINTS FOR TROUBLE FREE PAINTING SPRAYER 12 PAINT 12 SPRAY TIPS 12 FILTERS 12 PAINT HOSE 12 ELECTRICAL 13 EXTEN...

Page 3: ...garde Ne jamais mettre la main les doigts ou toutes parties du corps contre la buse Le port de gants et de v tements n est pas n cessairement une forme de protection non plus Laisser le cran de suret...

Page 4: ...to move equipment DO NOT kink or bend the hose sharply 17 Keep children or anyone not familiar with airless spray systems away from equipment and work area 18 Conductive metal containers must be used...

Page 5: ...tor operates only as fast as the job requires again reducing wear DC 4000 only Accurate spray pattern with minimal overspray Minimal or no thinning of paint products Pumps straight out of original pai...

Page 6: ...ds depending on how much voltage it is sent by pressure control box This allows for highly accurate control of pressure Motor also features long life brushes which are readily accessible from the outs...

Page 7: ...t ELECTRONIC CONTROLS DC 4000 OFF The first 10 20 degrees of pressure knob rotation do not activate unit PRIME ZONE The next approx 20 degrees of rotation will turn the motor on at a constant slow spe...

Page 8: ...94 029 8 40 DEG 3 1 429 L043 295 029 10 50 DEG 3 1 529 L043 296 029 12 60 DEG 3 1 629 L043 297 029 14 70 DEG 3 1 729 L043 298 029 16 80 DEG 3 1 829 L043 299 029 18 90 DEG 3 1 929 L043 313 031 6 30 DEG...

Page 9: ...protect against accidental injection and prevents tip from slipping out of position Patented Diffuser safer unclogging in clean out posi tion TO OPERATE When tip clogs turn zip tip handle 180 to clean...

Page 10: ...of fan width 8 1 foot 15 orifice size in thousands of an inch 015 Y Yellow 100 mesh filter R Red 180 mesh Y Yellow 100 mesh W White 50 mesh not recommended Tip volume at various pressures Gallons per...

Page 11: ...up pressure about 1 6 turn This gives a good low pressure for flushing and cleaning 8 Aim gun into empty metal pail holding gun body against pail edge to ground gun for safety Open trigger and allow...

Page 12: ...at gives an adequate spray pattern is the best pressure to use It will give maximum pump and tip life and produce minimum overspray 2 Typically thicker materials require larger tips and higher pressur...

Page 13: ...the gun first HELPFUL HINTS FOR TROUBLE FREE PAINTING PAINT HOSE 1 INSPECT THE HOSE PERIODICALLY DO NOT USE KINKED WORN OR DAMAGED HOSE SEE WARNINGS ON PAGES 3 4 2 Use only hose that is designed for...

Page 14: ...n causes of problems If followed these guidelines will insure trouble free performance from your sprayer CAUTION Clean with water if latex is used Clean with paint thinners for oil based paints Both w...

Page 15: ...gun filter Remove filter and brush clean with appropriate solvent Inspect filter for pinholes plugging or other damage Replace if required Re install with double lip end pointing up into gun Lightly...

Page 16: ...ld brushes put back on same side of motor same way up as before to reduce break in time 6 Install brush caps DO NOT OVERTIGHTEN AS BRUSH CAPS ARE BAKELITE AND WILL BREAK 7 Put unit in solvent open pri...

Page 17: ...Push the packings out of the cylinder with a screw driver by pushing from the inside out push from the opposite end INSTALLING NEW PUMP PACKINGS 9 Apply a light coat of oil to the packings Install bot...

Page 18: ...the fluid section into the main pump housing Rotate the fluid pump to align the hole in the piston shaft with the holes in the yoke 25 Insert the pin through the yoke and piston Snap the retaining cl...

Page 19: ...disconnect Disconnect the two from the power cord the lower pair first These go to the switch 6 The second pair of wires go the the bridge rectifier from the motor upper pair Disconnect these 7 Contr...

Page 20: ...and footvalve seats for wear 20 Place new upper packings in oil L034 125 to soak for 5 10 minutes 21 Put piston in vice using flats Install new ball and copper seal Use a little bit of grease to hold...

Page 21: ...Sprayer starts up but does not draw up paint III Sprayer will not maintain pressure or has low output IV Upper end of fluid section leaks V Poor spray pattern VI Spray gun won t shut off VII Spray ti...

Page 22: ...APHRAGM These sprayers are the same as the electric diaphragm pumps but with the advantage of a gas engine All use Honda motors and belt drive systems AUTOMATIC GUNS Suitable for all heavy duty airles...

Page 23: ...ls L034 222 Extra large overalls L034 223 1 Gal stir rod 2 3 8 dia 3 8 chuck L034 050 1 Gal stir rod 3 1 4 dia 3 8 chuck L034 051 5 Gal stir rod 4 3 4 dia 1 2 chuck L034 052 SPRAY HOODS Spray hoods pa...

Page 24: ...to change spray tip or leave the unit unattended without first shutting off pump releasing fluid pressure and locking the trigger safety lock Conductive metal containers must be used when flushing fl...

Page 25: ...ke spring 15 off of shaft for cleaning 10 If the ball 10 has a groove worn in it the ball with shaft will have to be replaced Usually the seat will have to be replaced as well as it wears against the...

Page 26: ...2 112 94 112 56 112 97 98 99 100 101 102 103 104 105 106 107 108 109 110 Do not remove unless replacing Important following items require accurate torques 62 transducer plug 20 ft lbs 91 packing nut 2...

Page 27: ...540 Screw 4 54 L045 541 Electric cord 1 55 L045 542 Strain relief 90 1 56 L036 001 Connector 1 4 m 2 57 L045 543 Fuse holder 1 58 L045 544 Fuse 10 amp 1 59 L050 617 18 connection hose 1 60 L036 091 El...

Page 28: ...packings female support poly leather poly leather poly male support lower packings male support poly poly poly poly female support Caution only use fibre braid high pressure airless hose Do Not use st...

Page 29: ...allen 5 42 L050 519 Oil seal 1 43 L050 526 Rod bearing 1 44 L050 532 Rod bushing 1 45 L050 530 Connecting rod incl Pos 44 1 46 L050 524 Cover screw M4 x 10 3 47 L050 523 Front cover 1 48 L050 537 Pai...

Page 30: ...poly poly poly poly female support male support 64 Only replace this seal if external leak is evident Once seal is removed it must be replaced 84 92 80 81 93 88 89 90 91 86 77 78 83 82 87 66 65 75 74...

Page 31: ...Strain relief 14 3 thick panel 1 35 L050 535 Drain plug 1 36 L001 555 Copper seal 3 40 L001 550 Washer knurled lock M10 5 41 L050 520 Housing bolt M10 x 1 5 x 16 allen 5 42 L050 519 Oil seal 1 43 L050...

Page 32: ...rtation costs and other incidental direct special or consequential damages or loss specifications are subject to change without notice May 00 caract ristiques sont sujets changement sans pr vis Mai 00...

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