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ProVision 3 Installation Manual

8100-35521-00

Rev. A1

Leidos Security Detection & Automation, Inc.

–

Proprietary

Page 39 of 119

© 2020 Leidos. All rights reserved

Figure 31: Columns Attached with Bolts and Column Head Clamps

11.

Position one Genie Lift (assembled in Chapter 5) at one end of the upper/lower frame assembly with
its modified cradle forks pointing at the assembly and its wheelie bars pointing away.

12.

Position the other Genie Lift at the other end

with its modified cradle forks pointing at the assembly

(and the other Genie Lift)

and its wheelie bars pointing away.

Figure 32: Genie Lift Position

13.

Lower the cradle forks on each lift until they are a few inches above the floor.

14.

Move the Genie Lifts to line up the holes at the end of each modified cradle fork with the holes near
the end of each lifting bar and insert a quick-release pin to secure them, as shown in the following
figure.

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Summary of Contents for 1000-10004-PV

Page 1: ...dministration Regulations 15 CFR 730 774 and authorized for export only for certain countries parties end users and end uses It may not be exported resold transferred or otherwise disposed of without approval under the EAR or as otherwise authorized by U S law and regulations 2020 Leidos All rights reserved ProVision 3 Installation Manual Model 1000 10004 PV ...

Page 2: ...ate Unpacking 19 4 1 General Guidelines 19 Installation Kit Crate 19 Scanner Crate 19 4 2 Scanner Crate Unpacking 21 4 3 Installation Kit Crate Unpacking 22 5 0 Genie Lift Assembly 24 5 1 Genie Lift Components 24 5 2 Leg and Wheelie Bar Attachment 25 5 3 Modified Cradle Fork Attachment 27 6 0 Caster Operation 28 7 0 Removal from Scanner Crate 31 8 0 Movement to the Install Location 34 9 0 Upper As...

Page 3: ...p Down Power 65 11 24 Power Input Box 65 11 25 Router 66 11 26 Remote OCP 66 11 27 Roof 66 11 28 Top Side Covers 67 11 29 Notch Delete 69 11 30 Blank Plate and Cable Pass Through Hole 70 11 31 Middle OCP Cover 71 11 32 Plain Middle Cover 72 11 33 Middle Covers for Barrier Belt 72 11 34 Upper Lower Cover with Switch Power Input 73 11 35 Plain Upper Lower Covers 74 11 36 Label Kit 74 11 37 Top Entra...

Page 4: ...iew 93 21 1 Installation Sequence 93 21 2 Method 1 93 21 3 Method 2 94 22 0 Appendix B End Cap Notch Delete Plate Installation Procedure 97 23 0 Purpose 97 24 0 Scope 97 25 0 Applicable Documents 97 26 0 Definitions 97 27 0 Requirements 97 28 0 Responsibilities 97 29 0 Preparing System 98 30 0 Appendix C Label Kit 103 31 0 Purpose 103 32 0 Scope 103 33 0 Requirements 103 33 1 Tools and or Equipmen...

Page 5: ...18 Caster Caution Area 29 Figure 19 Caster Pivot Lock 30 Figure 20 Ramps Attached 31 Figure 21 Caster End Plate Installation 31 Figure 22 Caster Attachment to Caster End Plate 32 Figure 23 Electrical Enclosure End of Upper Lower Frame Assembly 34 Figure 24 Grip Point for Rotating Casters 35 Figure 25 Bolts to Remove from Shipping Legs 36 Figure 26 Lifting Bracket with Quick Release Pin Being Inser...

Page 6: ...serted 57 Figure 61 Nut Plate 57 Figure 62 Right Entrance Exit Cover Top Left and Bottom Right 58 Figure 63 Scratch Guard Film Being Removed 58 Figure 64 Outer Windows 59 Figure 65 Outer Window Bracket Support Top Left and Bottom Center 60 Figure 66 Outer Window Bracket Retainer Overall and Upper and Lower Closeups 60 Figure 67 Floor Center Panel 62 Figure 68 Housing Brace Brackets 64 Figure 69 Ca...

Page 7: ...am Block 93 Figure 102 End Cap Measurements 94 Figure 103 Foam Block 95 Figure 104 Foam Block Placement 95 Figure 105 Barcode Label Above Block 96 Figure 106 Top Down View 96 Figure 107 Fiberglass Panel Removal 98 Figure 108 Clean Area with Wipe 99 Figure 109 Clean Surface 100 Figure 110 Apply Tape Strip 100 Figure 111 Peel Paper Off 101 Figure 112 Line Up Plate 101 Figure 113 Plate Alignment 102 ...

Page 8: ...nd or other countries Classified Information Notice For security reasons the U S Federal Aviation Administration FAA and the U K Department for Transport DfT have classified much of the information and data pertaining to the performance criteria test results and technical aspects of Explosive Detection Systems If additional information is required that is not part of Leidos Security Detection Auto...

Page 9: ...not fault tolerant and is not designed manufactured or intended for use or resale as online control equipment in hazardous environments requiring fail safe performance such as in the operation of nuclear facilities aircraft navigation or communication systems air traffic control direct life support machines or weapons systems in which the failure of Java technology could lead directly to death per...

Page 10: ... to meet FCC requirements only the cabling provided by or approved by Leidos Security Detection Automation may be used for system interconnects FCC Waiver Conditions Accordingly pursuant to the delegated authority in Sections 0 31 and 0 241 of the Commission s rules FCC waives the requirements of Sections 15 31 c 15 35 b and Section 15 205 a of FCC rules to permit the certification and marketing o...

Page 11: ...idos com security detection Europe Middle East Africa EMEA Leidos Security Detection Automation U K Ltd Bedford Link Logistic Park Kempston Bedfordshire United Kingdom MK43 9SS 44 0 1234 413060 N A manuals sds leidos com https www leidos com security detection Asia and Pacific Leidos Security Detection Automation Inc Singapore Pte Ltd 300 Tampines Ave 5 05 04 Tampines Junction Singapore 529653 65 ...

Page 12: ...mum Technical Qualifications This manual assumes you are factory trained by Leidos customer support personnel in the installation operation maintenance and repair of the ProVision 3 scanner It also assumes you have the following minimum technical qualifications Associate s Degree in Electronics or 5 years of related job experience Full working knowledge of PC type computer systems using the Window...

Page 13: ...tomer Support representative will return your call as soon as possible Our U K based Customer Support staff can be reached Monday through Friday excluding company holidays from 9 00 AM to 5 00 PM UT Refer to Contact Information in this manual for more information After normal business hours a voicemail system will automatically answer After the announcement leave your name return phone or FAX numb...

Page 14: ... currents are present inside the equipment Contact with these parts can cause severe injury or death Follow proper electrical safety precautions when working on the equipment As with any electrical equipment not designed for outdoor use the scanner should not be operated after being exposed to rain or standing water If the scanner is exposed to water for any reason an authorized service engineer s...

Page 15: ...cate the main power cord for the system and follow shut off procedures outlined in this manual 3 Shutdown Isolation Turn system off and unplug power cord 4 Lockout Tagout Secure power cord at machine and apply Plug Lockout box Grainger Item 5TB29 or equivalent Fasten lock and tag to Plug Lockout box Tag must indicate the name of the authorized employee and the reason and expected duration or date ...

Page 16: ...vent of a fire a Halon fire extinguisher or comparable type is recommended to extinguish any fire inside the ProVision 3 scanner Any ABC dry chemical fire extinguisher can be used however it may cause additional damage to the equipment 2 6 Safety Features The ProVision 3 scanner is specifically designed to prevent injury during operation or maintenance procedures Injury can be avoided by using the...

Page 17: ...rewdriver Phillips 2 8 long 1 Screwdriver ratcheting insert bit 1 4 hex bits 1 Extension 3 8 drive 6 overall length 1 Wrench adjustable 8 1 Knife utility 1 Miniature flashlight 1 Multi meter digital recommended 1 Ratchet 3 8 drive 1 1 2 to 3 8 drive adapter 1 3 8 to 1 2 drive adapter 1 10mm wrench reversible ratcheting optional 1 13mm wrench reversible ratcheting optional 1 15mm wrench reversible ...

Page 18: ...3 8 impact socket 1 7 16 impact socket 1 9 16 impact socket Table 2 Required Troubleshooting Service Tools Quantity Description 1 Field service laptop 1 Long nose electrical pliers 1 Locking pliers 130mm 1 Torque wrench 5 16 1 Ratchet 1 4 drive 1 Screwdriver slotted narrow blade 3mm tip width 150mm long Table 3 Optional Tools Quantity Description 1 Drill driver cordless 14 4V heavy duty 1 2 13mm c...

Page 19: ...ame assembly with shipping legs 4 and power input box cables attached Columns 2 left and 2 right Column head clamps 4 Bolt on side frames 2 Outer windows 1 plain and 1 with stance or two plain Outer windows angle brackets 2 top and 2 bottom Outer windows bracket supports 4 Outer windows bracket retainers 4 Inner radomes 2 Inner radome top angle rails 2 Inner radome base flange support brackets 2 I...

Page 20: ...nc Proprietary Page 20 of 119 2020 Leidos All rights reserved Entrance exit ramp supports 2 OCP mounting brackets 3 Operator control panel OCP and OCP mount pole Belt barrier kit Cable pass through hole cover plate grommet Blank cover plate Seismic bracket kit optional Power cord Hardware kit ...

Page 21: ... aside Handle the longest box with care this box contains both antenna masts Figure 4 Masts and Other Items on Top Shelf 3 Remove the two halves of the top shelf and set aside Figure 5 Scanner Crate with Top Shelf to Be Removed 4 Remove one long crate side and the two short crate sides the ends by removing the lag bolts Set the side and ends aside 5 Remove 8 lag 2 each column bolts securing the co...

Page 22: ...olts and brackets securing the upper lower frame assembly to the crate base Figure 7 Screws Bolts and Brackets to Be Removed 4 3 Installation Kit Crate Unpacking 1 Remove end panel and lay panel down as a ramp as shown in the following figure left side by hooking the bolts in the holes at bottom of opening 2 Remove all items in front of the Genie Lifts as shown in the following figure right side a...

Page 23: ...19 2020 Leidos All rights reserved Figure 8 Installation Kit 3 Unscrew and remove the wood chock used to prevent the Genie Lifts from moving during transport 4 Roll the Genie Lifts out of the installation kit crate 5 Remove the straps securing ladders with kits including ladders to the Genie Lifts 6 Set all items aside ...

Page 24: ...ion the Leidos user must perform a written inspection of the Genie Lift The Genie Lift Pre Use Inspection Form must be completed in its entirety prior to use and is provided in Appendix G or form 8200 21134 09 Return the form to Leidos Security Detection Automation Inc EH S Department after use on site Forms can be faxed to 781 939 3996 or emailed to joel sadler leidos com 5 1 Genie Lift Component...

Page 25: ... pin snaps into the first captivation hole on the leg 5 Repeats steps 2 and 3 for the other leg 6 Stand the lift upright Pull the spring loaded leg lock pin a second time and slide the leg in a little further Let go of the pin and continue to slide the leg in until the pin snaps into the second captivation hole on the leg Repeat for the other leg 7 From the back wheel side of the lift remove the c...

Page 26: ...g up as shown in Figure 12 Figure 12 Wheelie Bars at Right 10 Push the wheelie bar in until it touches the spring loaded pin 11 Pull the spring loaded pin just enough so the wheelie bar can move forward into the leg without allowing the leg itself to move 12 Once the wheelie bar has moved forward slightly release the spring loaded pin and push the wheelie bar further into the leg until the pin sna...

Page 27: ...k provided in the installation kit 2 Slide a modified cradle fork onto the two fork support tubes as shown in the following figure Figure 13 Fork Support Tubes 3 Insert a fork lock pin into the hole on each fork support tube then flip the rings over the end of fork support tubes as shown in the following figure 4 Repeat for other side 5 Repeat steps 1 to 4 for the second Genie Lift Figure 14 Modif...

Page 28: ...on The step by step procedures are presented in the next chapter 1 When the caster assemblies are mounted onto the caster end plates they must be in the closed vertical position to access the two lower screw holes and dolly intermediate position to access the two upper screw holes as shown in the following figures When they are deployed downward to enable movement of the upper lower frame assembly...

Page 29: ...ingers and any other body part tool or other items clear of the Caster Caution Area between the caster mount plate and the caster swing plate at all times when leveraging the caster swing plates downward and lifting the weight of the scanner assembly Both caster swing plates on the end being raised must be leveraged downward at the same time by two technicians Figure 18 Caster Caution Area 4 The q...

Page 30: ...ProVision 3 Installation Manual 8100 35521 00 Rev A1 Leidos Security Detection Automation Inc Proprietary Page 30 of 119 2020 Leidos All rights reserved Figure 19 Caster Pivot Lock ...

Page 31: ...four M10 x 25 FHC screws 0201 20444 25 horizontally and three M8 x 20 FHC screws 0201 20452 20 vertically After all screws have been started tighten the four horizontal screws first then the three vertical screws Figure 21 Caster End Plate Installation 3 Attach the first of two casters to the caster end plate using four M8 x 20 FHC screws 0201 20452 20 With the caster swing plate lowered to the do...

Page 32: ... caster is oriented downward then grasp the end of the leverage bar with one hand and with a quick release pin in the other hand push down on the leverage bar until the quick release pin holes align in the caster swing plate and the caster mount plate Both technicians should leverage the two caster swing plates downward at the same time WARNING When leveraging the casters do not use your feet to s...

Page 33: ...crate so that the casters align with the two ramps At a minimum two people are required to move the assembly down the ramps Keep both hands on the assembly at all times Move slowly quick movements can make the assembly uncontrollable 15 Maintaining a secure hold on the assembly to keep it under control slowly roll the assembly down the ramps 16 Remove the ramps and move the crate base out of the w...

Page 34: ...ng figure is where the operator control panel OCP is to be located This is typically the exit end of the scanner but can be rotated 180 degrees to be the entrance if desired Figure 23 Electrical Enclosure End of Upper Lower Frame Assembly 4 If optional seismic brackets see Section 10 5 are being installed threaded insert floor anchors might have been pre installed into the floor by host facility p...

Page 35: ... and cannot swivel 9 Repeat steps 6 to 8 for the other casters 10 Insert a leverage bar into the square tube in the center of the caster swing plate repeat for other caster assembly Both technicians should leverage the two caster swing plates at the same time 11 Grasp the end of the leverage bar with one hand and push down on it so the quick release pins are no longer bearing weight and can thus b...

Page 36: ...m Shipping Legs 2 Retrieve the two lifting brackets 1000 11907 00 from the installation kit and attach the first between the two shipping legs at one end of the upper lower frame assembly Insert the hooked tabs on the lifting bracket into the slots on the side of the two shipping legs nearest this end and lift upward then insert the quick release pin as shown in the following figure CAUTION Do not...

Page 37: ...s Lift them up and secure them in place as shown in the following figure with the quick release pins provided in the hardware kit Figure 27 Lifting Bar Inserted Through Lifting Bracket and Pinned in Place 5 Remove the column head clamps 3810 10059 00 shown in the following figure from the four corners of the upper lower frame assembly set them aside along with the bolts securing them to the upper ...

Page 38: ...ght column should be installed at the right side of each end 8 Rotate each column so that the bolt holes line up and the foot points away from the entrance or exit as shown in the following figure then lift the column and fit it onto the cone shaped pin 9 Attach each column with four M16 x 30mm HC bolts 0201 10290 30 and four M16 flat washers 0221 10051 00 Leave the bolts loose You tighten them in...

Page 39: ...ting at the assembly and its wheelie bars pointing away 12 Position the other Genie Lift at the other end with its modified cradle forks pointing at the assembly and the other Genie Lift and its wheelie bars pointing away Figure 32 Genie Lift Position 13 Lower the cradle forks on each lift until they are a few inches above the floor 14 Move the Genie Lifts to line up the holes at the end of each m...

Page 40: ...ach wheel of the Genie Lift wheelie bars four in total Figure 34 Wheel Chock 16 Tap each wheel chock with your foot to wedge the chocks under the Genie Lift wheels 17 Rotate the crank handles on the Genie Lifts a bit to take up the slack between the lifting bars and the lifting brackets 18 Remove the two remaining bolts securing each shipping leg to the lower frame as shown in the following figure...

Page 41: ...ead an M12 flat washer 0221 10076 00 and an M12 hex nut 0216 20441 00 over the end of each bolt 5 Continue raising the upper assembly to the top of the columns approximately 2 in 5 1cm past the bolt holes as shown in the following figure This provides enough clearance to insert the stop bolts past the lifting bars 6 Remove the stop bolts from the midway point of the columns and move them one at a ...

Page 42: ...lumn Bolt Direction 9 Using a 24mm socket torque three of the column base bolts to 94 9 Nm 70 0 ft lb in the following order first 1 then 2 then 3 refer to the following figure Leave bolt 4 the bolt diagonally opposite the leveling foot loose Figure 38 Bolts 1 3 Torqued on Left Top and Right Bottom Columns 10 Loosen the shipping leg top bolts but do not remove them ...

Page 43: ...e installation kit and attach each between the shipping legs on either side of the assembly as shown in the following figures Figure 39 Cross Braces Between Shipping Legs 12 Remove the bolt through each of two L brackets that is screwed vertically into the end of the swing arm as shown in the following figure Figure 40 Bolt Through L Bracket into Swing Arm 13 Remove the shipping leg top bolts ...

Page 44: ...lower the shipping legs and brackets 3 When the shipping legs reach the ground remove the pins holding the cradle forks and lifting bars 4 Remove the wheel chocks then roll the Genie Lifts out of the way 5 Remove the lifting bars and return to the installation kit 6 Pull the pins and remove the lifting brackets return them to the installation kit 7 Remove the cross braces and return them and the s...

Page 45: ... 1 Turn each threaded stem counterclockwise until the leveling foot can be raised no further 2 Ensure that the lower lock nut is not preventing the threaded stem from turning 10 2 Bolt On Side Frames 1 Set the first of two bolt on side frames 3810 10073 00 in place along one side of the scanner s lower frame as shown in the following figures It might be necessary to remove the leveling feet from t...

Page 46: ...100 35521 00 Rev A1 Leidos Security Detection Automation Inc Proprietary Page 46 of 119 2020 Leidos All rights reserved Figure 42 Bolt On Side Frames Figure 43 U clip Installed on Frame 5 Repeat for the other frame along the other side ...

Page 47: ... 22056 IP 10 6 Scanner Leveling 1 Lay the level diagonally across the center of the floor as shown in the following figure then diagonally the other way then lengthwise and then widthwise across the scanner checking for level in each direction Figure 44 Cross Level Check 2 Using an adjustable wrench turn the leveling feet bolts clockwise to raise the scanner where needed as indicated by the level ...

Page 48: ...clamp should be equal 2 Using a 24mm wrench 24mm socket and half inch drive torque wrench torque the eight column upper and lower bolts to 67 8 Nm 50 0 ft lb refer to the following figure 3 Using a 10mm hex key 19mm socket and 3 8th drive torque wrench torque the four stop bolts to 27 1 Nm 20 0 ft lb refer to the following figure 4 Verify system remained aligned per section 10 6 Figure 45 Other Co...

Page 49: ...ll one of the two floor cover trim pieces 3810 10085 00 shown in the following figure left just inside the bottom outer radome angle bracket as shown in the following figure right 2 Fastened the floor cover trim with four M8 x 16mm PFH screws 0201 20413 16 in the locations circled in green as shown in Figure 47 Figure 47 Floor Cover Trim and Install Detail 3 Repeat steps 1 and 2 for installing the...

Page 50: ...tep 1 3 Use the set of holes directly over the leveling foot see following figure left and center not the other set that is around by the end of the scanner The face of the bracket should point away from the center of the scanner 4 The mounting bracket is fastened using three M6 x 16mm FBHS screws 0201 10291 16 two M6 fender washers 0221 10027 00 on the top and bottom holes as and one curved plate...

Page 51: ... that the face of each bracket points away from the center of the scanner Each mounting bracket is fastened using three M6 x 16mm FBHS screws 0201 10291 16 two M6 fender washers 0221 10027 00 on the top and bottom holes and one curved plate 3000 23601 01 on the center hole as shown circled in red in Figure 49 8 Leave the bracket loose enough so that it can be repositioned later when the middle cov...

Page 52: ...d included with the scanner should be appropriate for the location and available power source There are several power cord length plug options Contact a Leidos Security Detection Automation representative if a different power cord is required 2 Connect the end of the power cord to the power input box which should be hanging along one side of the scanner Figure 51 Power Input Box 3 Connect the othe...

Page 53: ...he portion of the power switch labeled O 3 Unplug the scanner s power cord from the electrical outlet and use the lockout tagout procedure see Section 2 2 to prevent injury due to accidental re start of the scanner 11 9 Antenna Masts 1 Retrieve the two antenna masts 1000 11899 00 The masts are packed in two inch long corrugated box 2 Open the box and remove the mast It does not matter which side t...

Page 54: ...t Being Attached to Swing Arm 6 Repeat steps 2 to 5 for the other antenna mast 11 10 Mast Cables 1 Remove the upper rear cover from the first mast and gently pull the coiled up wires out Replace the cover 2 Route the wires from the first mast through the hole in the swing arm to the left of the mast when viewed from behind the mast to the right of the mast when viewed from inside the scanner Figur...

Page 55: ...re right the sequence is red R green G orange OR blue BL yellow Y 7 Secure the cables to the swing arm using a zip tie at the point shown in the previous figure and two zip tie points located on the inner portion of the swing arm 8 Cut a small piece of corrugated tube approximately 15cm 6 inches and slip over the mast antenna cables so that the cables are not sitting on the swing arm frame shown i...

Page 56: ...st wrap and remove the protective film from both sides as shown in the following figure Figure 58 Cosmetic Mast Wrap Protective Film Being Removed 3 Wipe down the now filmless wrap with electrostatic discharge ESD wipes 490 26003 included in the hardware kit 4 Fold the wrap around the mast so that its ends meet vertically along the back outside of the mast and the holes line up as shown in the fol...

Page 57: ... push in rivets 410 21034 as shown in the following figure Figure 60 Push In Rivets Inserted 6 Repeat steps 2 to 5 for the other mast 11 12 End Cap Top Bracket 1 Install the first of four end cap brackets 3000 23128 00 use one nut plate 3000 23129 00 and two M6x16mm SFH screws 0201 10293 16 The nut plate sits on top of the end cap bracket as shown in below pictures 2 Repeat for remaining three bra...

Page 58: ...16mm FBHS screws 0201 22775 16 in the top and three M8 x 10mm FBHS screws 0201 10292 10 in the bottom Leave loose Figure 62 Right Entrance Exit Cover Top Left and Bottom Right 3 Repeat for the other end of the scanner 4 Put the column bolts back in and using a 24mm socket torque them to 94 9 Nm 70 0 ft lb 11 14 Vibration Control Kit Install the vibration control kit as explained in Section 14 of t...

Page 59: ...EASE HOLD POSE 3 SEC can be read from inside the scanner 4 Clean the inward facing side of the outer window with ESD wipes 490 26003 then slide one edge of the outer window behind the column until it is flush against the entrance exit cover which was installed previously 5 Flex the outer window around the curve of the top and bottom angle brackets and tuck the other edge of the outer window behind...

Page 60: ...n the bottom Leave screws loose Figure 65 Outer Window Bracket Support Top Left and Bottom Center 2 Install one u style clip 410 23861 per middle cover bracket as shown in figure above 3 Repeat for the other three supports 11 18 Outer Window Bracket Retainers 1 From inside the scanner install the first of four outer window bracket retainers 3810 10201 00 vertically on the inside of the first outer...

Page 61: ...he swing arm and masts rotate even though some of the protective barriers the inner radomes have not yet been installed E4 10 XX and SS5 1 XX 1 Connect the Ethernet cable behind the OCP to a field service laptop and turn the field service laptop on Wait at least five minutes 2 Log in to the field service laptop as sv_admin 3 Double click the Field Service Tool icon on the desktop to launch the Fie...

Page 62: ...fter reviewing the test results click save baseline this is only allowable after the test results have be reviewed and are passing 17 Once complete close all programs on the Field Service Laptop and disconnect it from the system then power off the system 18 Remove the floor center panel and retain hardware for use later 3 20 XXX 1 Rotate the swing arm by hand from one bump stop to the other bump s...

Page 63: ...ight of the LipConsole Dialog window After Pre cal is clicked the masts move slowly in one direction then at speed in the other before moving to the calibration position If the masts do not move to the calibration position repeat the previous two steps if the masts still do not move there is a problem that requires troubleshooting and fixing 15 Click Lip reset then VCO cal the second button at upp...

Page 64: ...ct the power cord 31 Remove the floor center panel and retain hardware for use later 11 21 Housing Brace Brackets 1 Install one of the two housing brace brackets 3810 10092 00 in the center hole of one of the two top outer window angle brackets as shown in the following figure Notice that the outer window is tabbed or notched where the bracket is to be placed The housing brace bracket is fastened ...

Page 65: ...wer Input Box OCP and Other Cables Together 4 Cable tie all cables No cables should be allowed to drape off the side of the scanner or drape into the scanner In addition the cables should be tied in such a way as to prevent them from becoming tangled with the moving parts on top of the scanner 11 23 Top Down Power Install an optional top down power per 8100 23121 TM option section or 8600 28515 IP...

Page 66: ...quired it should be installed in accordance with 8100 23121 TM option section or 8000 23712 IP 11 26 Remote OCP If an optional remote OCP is required it should be installed in accordance with 8100 23121 TM option section or 8000 27088 IP 11 27 Roof 1 Locate the roof 3000 27086 00 and position so that the perforated area is above the advanced system control unit ASCU toward the electrical enclosure...

Page 67: ...me 4 The roof is secured using four M6 x 10mm FBHS screws 0201 22775 10 and four M6 fender washers 0220 23073 00 Leave screws loose until final cover fitting alignment Figure 72 Roof Middle Holes Viewed from Motor Pulley End 11 28 Top Side Covers 1 Locate the first of two top side covers 3000 27085 00 shown in the following figure and install two clip on panel nuts 410 23861 in the locations circl...

Page 68: ...eat steps 1 to 4 for the other top side cover 5 Line up the holes along the top edge of the top side cover shown circled in green in the previous figure with the clip on panel nuts along either side of the roof Note The hole at the bottom center and the two panel nuts circled in red is used later to fasten the upper covers 6 The top edge of the top side cover is fastened using five 8 x 750 PTH scr...

Page 69: ...idos Security Detection Automation Inc Proprietary Page 69 of 119 2020 Leidos All rights reserved Figure 74 Top Side Cover Sliding into Entrance Exit Cover 11 29 Notch Delete Install the notch delete kit per Error Reference source not found or 8000 25161 00 ...

Page 70: ...ate with 1 in 38 1mm circular hole 3000 23666 00 to the upper hole of the middle OCP cover if located on right side of electrical enclosure end or lower hole if located on the left side of the electrical enclosure as shown in the following figure left using four M3 flat washers 410 14123 and four M3 lock nuts 0216 10012 00 3 Pass the OCP power cord video graphics array VGA cable touchscreen USB ca...

Page 71: ... holes line up with those on the OCP mounting bracket Also check that the screw hole shown circled in red in the following figure right lines up with the hole on the middle cover brace bracket 3 Remove the middle OCP cover and adjust the OCP mounting bracket if needed so all holes line up 4 Tighten the OCP mounting bracket 5 Install the middle OCP cover by once again sliding its edge into the pock...

Page 72: ...Plain Middle Cover 11 33 Middle Covers for Barrier Belt 1 Locate the first of two middle covers for barrier belt 3000 27079 00 The two covers are interchangeable 2 Slide the edge nearest the four large mounting holes into the pocket of the entrance exit cover and check to see if the four holes line up with those on the mounting bracket for the barrier belt at the motor pulley end Also check that t...

Page 73: ... end or upper motor pulley end 2 Slide one side vertical edge into the pocket of the entrance exit cover as you did for the middle covers previously then slide the other side into the pocket of the opposite entrance exit cover 3 Ensure that the holes line up with those on the top side cover if being used as an upper cover or bolt on side frame if a lower cover and the middle cover underneath see f...

Page 74: ...posite entrance exit cover Ensure that the holes line up with those on the top side cover if being used as an upper cover or bolt on side frame if a lower cover and the middle cover underneath 3 Secure the cover using three M6 x 16mm FBHS screws 0201 22775 16 and two M6 x 25mm FBHS screws 0201 22775 25 in the locations shown in the previous figure 4 Repeat steps 1 3 for the other two covers 11 36 ...

Page 75: ...nted Resolution Station 11 40 Optional Resolution Station Install optional system mounted Resolution station per 8100 23121 TM option section or 8600 26545 IP 11 41 Inner Radome Top Angle Bracket 1 Install the first of two inner radome top angle brackets 3810 10075 00 to the upper frame as shown in the following figure The inner radome top angle rail is fastened to the upper frame above the entran...

Page 76: ...oes not require screws or other fasteners It has two holes to accommodate the two guide pins that stick up from the bolt on side frames Figure 82 Inner Radome Base Flange Support Bracket and Guide Pin 2 Repeat for the other bracket 11 43 Inner Radome Scratch Guards 1 Peel and remove the scratch guard film from both sides of the inner radome as shown in the following figure Figure 83 Scratch Guard ...

Page 77: ...nsuring that the L shaped ends of the second bracket are on the same surface as for the first bracket 4 Repeat steps 1 and 2 for the second inner radome 11 45 Inner Radomes 1 With the inner radome edge support brackets in place install the first of two inner radomes 3810 10061 00 using either the standard method beginning in Step 2 or the alternative method beginning in Step 6 2 Standard Method Li...

Page 78: ...t the top and bottom of the inner radome can be utilized to hook the inner radome onto two pre installed screws 5 8 Insert an M6 x 16mm FBHS screw 0201 10291 16 partway into the center hole of the inner radome top angle rail inside the scanner and another partway into the center hole of the inner radome base flange support bracket on one side of the scanner Leave about 2 3 of each screw sticking o...

Page 79: ...ighten the center screws first then tighten the outer screws working from the center out 14 Secure inner radome to end cap using six 8 x 750 PTH screws 0200 20643 12 and six M4 nylon retaining washers 0221 29376 00 three on each side of the radome 15 Repeat steps 6 to 13 for the other inner radome 11 46 Ceiling 1 Install the ceiling 1000 20731 00 inside the scanner by aligning the indented portion...

Page 80: ...2 The ramp support is secured with four M10 x 25 FHC screws 0201 20444 25 as shown circled in green in the following figure Figure 88 Ramp Support 3 Repeat steps 1 and 2 for the other ramp support at the opposite end of the scanner 4 Install the bolt covers 3000 26607 00 and 3000 26607 01 onto the ramps using 3 0200 28484 08 SCR KA35 X 8 TFPH Z CLR per cover included with the covers Figure 89 Bolt...

Page 81: ...of 119 2020 Leidos All rights reserved 6 The ramp assembly is secured with two M8 x 25mm SHC screws 0201 10018 25 as shown circled in green in the following figure Tighten the screws but do not over tighten Figure 90 Ramp Assembly 7 Repeat steps 4 and 5 for the other ramp assembly at the opposite end of the scanner ...

Page 82: ...h the feet facing towards the right when viewed from the electrical enclosure end 2 Fasten the panel in place with eight M8 x 25mm SHC screws 0201 10018 25 as shown circled in green in the following figure Figure 91 Floor Center Panel CAUTION Not installing the center floor panel correctly can cause a subject being screened to stand in the portal facing the wrong direction Doing so can have a dras...

Page 83: ...ing figure 2 Fasten the panel in place with four M8 x 25mm SHC screws 0201 10018 25 in the holes shown circled in green in the following figure Figure 92 Floor Side Panel 3 Repeat steps 1 and 2 for the other floor side panel 11 50 Final Cover Fitting Alignment 1 Adjust the top side covers and top entrance exit covers as necessary to eliminate any gaps and achieve best fit as shown in the following...

Page 84: ...p 12 1 Pre Power Up Checks Remove the power cord from the power input receptacle then turn the power switch to the on position by pressing the portion of the power switch labeled I as shown in the following figure Using a digital multimeter in ohm mode check the resistance from each point listed in the following table and indicated in the following figure Table 4 Resistance Measurement Points Poin...

Page 85: ...able clips referenced in Section 11 34 and slide the cord under each clip and into the rubberized portion of the clip 7 Ensure the power cord has as small a loop or bend as possible but not to the point where there is stress on the plug power input receptacle 8 Continue routing the cable up to the top of the scanner and secure to the closest screw on the top with a plastic P clip 12 3 Scanner Powe...

Page 86: ...te and Time settings 4 At Date and Time click change Time Zone 5 Select the correct Time Zone from the pull down menu the time zone should be set to the time zone of the location where the system is installed 6 Click OK 7 Click Change Date and Time 8 Change the Date and or the time as needed to match the local date and time 9 Click OK 10 Click OK on the Date and Time window 12 5 Scanner Calibratio...

Page 87: ...All rights reserved Figure 95 Field Service Tool Connect Page 5 Click the Connect button at upper right to activate the testing and diagnostics features Figure 96 Field Service Tool Testing Diagnostics 6 Click Start SVDiagnostics on the right side of the Field Service Tool window 7 Click on Calibration to open the Calibration window ...

Page 88: ...0 Leidos All rights reserved Figure 97 SVDiagnostics Figure 98 Calibration Window 8 Click on Pre cal a The system performs the motion cal if this is after power up and VCO cal automatically b If any faults occur click on LIP reset then click Pre cal again 9 Once complete a green check appears beside both Pre cal and VCO cal ...

Page 89: ...at Verify the cal target is in place Wait for completion green check by Closed cal 12 Remove the calibration beam from the scanner 13 Click on Open Cal Then click on OK at Verify the scanner is empty Wait for completion green check by Open cal 14 Click Clutter cal 15 Once the clutter cal completes a second window will open asking for review of the test results Review the results for any failure Bo...

Page 90: ...ght to close SVDiagnostics Auto Test Verification with Field Service Laptop 1 Press Ctrl Alt Shift X to close the lane application and return to the Field Service Tool window 2 In the Field Service Tool window click Start Auto test 3 On the left side of the Auto test window click Software tests and verify that all software tests pass Correct any failures as needed 4 On the left side of the Auto te...

Page 91: ...User License Agreement FBHS Flange Button Head Socket FDRS Field Data Reporting System FHC Flange Hex Cap HC Hex Cap Hz Hertz IQT Image Quality Test ISU Image Sampling Unit K Thousand M Million mm Millimeter s MS Microsoft Licensing Inc Nm Newton meter s OCP Operator Control Panel OSD On Screen Display PFH Phillips Flat Head PPH Phillips Pan Head PTH Phillips Truss Head SFC Socket Flat Head SHC So...

Page 92: ...g or jumping This loading is seen in older facilities that have beam spans and floor girder construction that allow free mode shape 17 0 Applicable Documents ProVision Lock out Tag out Operating Procedure 8301 10708 00 ProVision 2 Installation Manual 8100 20556 00 18 0 Definitions Radome Curved inner clear plastic panel End cap Sheet metal panel the holds the radome in place 19 0 Requirements Prov...

Page 93: ... Sequence Installing the Provision 3 Vibration Control Kit requires the masts to be in the calibration position The Leidos technician should place the masts in that configuration prior to power down 1 Remove the required components to access the inner end cap panels 2 There are two methods for determining how to locate the foam block on the endcaps 21 2 Method 1 1 In the vibration kit 1600 21348 0...

Page 94: ...t of the last bend 3 Clean an area approximately 4 up and 2 across from the corner of the mark as shown in the following figure 4 Repeat this process for the four endcaps Figure 102 End Cap Measurements 5 Prepare the foam blocks by applying tape to the backside of the foam block 6 Cut 4 pieces of double sided tape 2 inches long 7 Pull the backing paper of off of the double sided tape 8 Place one p...

Page 95: ...0 Pull the backing off of the double sided foam tape on the back of the foam block 11 Place the foam block with the double sided tape so that the foam block edges aligns with the mark put previously on the endcap face see the following figures 12 Place the barcode label for P N 3000 22208 00 above the block on the endcay as shown in Figure 105 Figure 104 Foam Block Placement ...

Page 96: ...the foam blocks are properly installed when the mast comes to its end of travel or is at start of travel the foam blocks should be softly touching the front corner edge of the mast See top down view in Figure 106 Figure 106 Top Down View 14 If the foam blocks are touching correctly replace the components removed to access the inner endcaps 15 Verify AIT 2 is working properly Add foam block P N lab...

Page 97: ...24159 001 on to the Provision 3 system 24 0 Scope The ProVision 3 end cap panels have a notch to allow the OCP to be mounted on any leg When the OCP is not mounted on that leg the end cap delete panel should be employed 25 0 Applicable Documents 8100 24685 00 Installation Manual 26 0 Definitions OCP Operator Control Panel 27 0 Requirements 1600 25160 00 KIT PLATE NOTCH DELETE END CAP GRY PV2 or 16...

Page 98: ...s reserved 29 0 Preparing System To prepare the system 1 Remove all fiberglass panels necessary to access the notches on the end caps with no OCP mount Figure 107 Fiberglass Panel Removal 2 Start at the end cap directly across the exit from the OCP 3 Clean an area on the inside of the end cap with alcohol at the notch as shown in Figure 108 ...

Page 99: ...os All rights reserved Figure 108 Clean Area with Wipe 4 Determine which way the end cap delete plate 3000 25159 00 will be applied to the end cap 5 If the back plate 3000 25159 01 has the double sided tape applied skip to step 7 6 Clean the backing plate 3000 25159 01 and the end cap notch delete plate 3000 25159 00 with alcohol ...

Page 100: ... Leidos Security Detection Automation Inc ProprietaryPage 100 of 119 2020 Leidos All rights reserved Figure 109 Clean Surface 7 Apply a strip of tape along the full length of the backing plate Figure 110 Apply Tape Strip 8 Peel the paper off of the tape ...

Page 101: ...f 119 2020 Leidos All rights reserved Figure 111 Peel Paper Off 9 Line up the front edge of end cap notch delete plate with one edge of the backing plate and center You can lay both edges on a flat surface for easier alignment Figure 112 Line Up Plate 10 Press the end cap notch delete plate down on the backing plate ...

Page 102: ...d Figure 113 Plate Alignment 11 Ensure the front edge of the end cap delete plate lines up with the edge of the end cap Attach to the end cap and press together to adhere the tape End cap notch delete plate line up End cap notch delete plate in place Figure 114 End Cap Alignment 12 Repeat the above steps for the other two endcaps 13 Reassemble scanner ...

Page 103: ...ctory assemblers 33 0 Requirements Customer has defined whether power is to enter at the top or bottom of the system Power entry panel has been installed System in place and leveled 33 1 Tools and or Equipment Mini Level or any small level such as a torpedo level 1600 23775 00 KIT LBL PWR ENTRY PNL ROW PV2 or 1600 25550 00 KIT LABEL PV2 TSA Leidos P N Description Qty Remarks 6000 21170 00 LBL SYST...

Page 104: ...on the label with a barcode The P N and barcode starts with 1600 XXXXX 00 This label is located at the bottom of the bottom power entry panel and at the top of the top power entry panel 6 Ensure you plan ahead the spacing of the labels so that they all fit and have even spacing between them Usually labels cannot be removed because they can remove the paint 7 Observe the label keep out areas as sho...

Page 105: ...l rights reserved Figure 116 Labeling for Top Power Entry 9 Ensure the labels are pressed onto the panel with no bubbles or edges sticking up 10 Add labels 6000 21320 00 and 510 21471 to the one entrance exit panel that covers the motor end of the upper frame See Figure 117 Figure 117 Label position for Entrance Exit Panel on Motor End ...

Page 106: ... Scope Both manufacturing and field service can use this document to install the options as required 39 0 Applicable Documents Refer to assembly manual supplied with monitor support post 40 0 Definitions OCP Operator Control Panel PPH Phillips PanHhead FSHC Flanged Socket Head Cap ROW Rest of World TSA Transportation Safety Administration 41 0 Requirements CAUTION Always disconnect power from the ...

Page 107: ... PPH screws 0201 20380 04 Refer to Figure 119 Figure 119 Receiver End 2 Attach the wall mount angle bracket to system entrance left side mounting holes on LCD mounting bracket 3000 23601 00X using four each M8x30mm FSHC screws 0201 22862 30 3 Loosely install four 58 spacers 3000 22751 00 to entrance right side LCD mounting bracket using four each M8x30mm FSHC screws 0201 22862 30 with of threads e...

Page 108: ... 0125 20359 00 to studs on barrier belt bracket with M4 nuts 0216 10084 00 42 1 Installation of Monitor Pole Mount Option Figure 121 Monitor Attached With Support Post 1 The monitor mount assembly is supplied with the monitor pole 0120 20358 00 2 Separate the monitor mounting bracket from the monitor mount by moving the release lever and lifting as shown in Figure 122 Monitor Mounting Bracket ...

Page 109: ... Mount Disassembly 3 Insert two provided thumb screws and snap into place as shown in Figure 123 These are for locking monitor height 4 Figure 123 Install Thumb Screws 5 Attach Monitor Mount to pole by sliding into one of four channels in the Monitor Pole Ensure manufacturer s logo is readable and not upside down Refer to Figure 124 Monitor Mounting Bracket Monitor Mount ...

Page 110: ...CD mounting bracket 3000 23601 00X on the left exit end of the scanner using four M8x30mm FSHC screws 0201 22862 30 10 Install pole manufacturer supplied gasket remove backing paper to expose adhesive and adhere to mounting bracket top side as shown in Figure 124 11 Attach the monitor pole to the monitor pole bracket using the bolt and washer included with the pole by the manufacturer Insert the b...

Page 111: ...step 1 on top of the four spacers aligning the holes The monitor mounting bracket locking lever should be towards the top of the monitor Drop the 4 screws 0201 10001 14 in each hole of the bracket Carefully tighten each screw without over tightening 19 Remove the monitor cable cover by removing the securing screws 20 Place monitor on pole by lowering monitor mounting bracket into monitor mount att...

Page 112: ...hread loosely into OCP mounting bracket 3000 23601 00X where monitor is to be located See Figure 126 5 Extend monitor video USB and power cables from system through riser from behind for later connections Ensure cables are enclosed in black sleeving 0580 10038 16 secured with black tie wraps 0380 10030 00 6 Using the keyholes and slots slide OCP Fixed Riser 3000 23700 00 onto the screws between th...

Page 113: ...00 over each of the holes in the recessed cavity on the back of the monitor Carefully place the monitor mounting bracket 1000 27378 00 on top of the four spacers aligning the holes Drop the four screws 0201 10001 14 in each hole of the bracket Carefully tighten each screw without over tightening 9 Remove monitor cable cover by removing securing screws Retain screws 10 Secure monitor mount assembly...

Page 114: ... quick release pins 9 1 Chock wheels of Genie Lifts 9 1 Remove remaining shipping leg bolts 9 2 Turn Genie Lift cranks to raise assembly past midway 9 2 Install stop bolts at midway point bolt heads inward 9 2 Raise assembly to top 2 past bolt holes 9 2 Move stop bolts from midway point to upper position 9 2 Turn Genie Lift cranks to lower assembly 2 9 2 Install upper column bolts bolt heads outwa...

Page 115: ...e power cable other cables separate and cable tie if necessary 11 23 Install top down power OPTIONAL if required 11 24 Install power input box 11 25 Install router optional refer to 8000 23712 IP 11 26 Install remote OCP optional 11 27 Install roof 11 28 Install clip on panel nuts in top side covers then install top side covers Error R eference source not found Install blank plate and cable pass t...

Page 116: ...ted Task 11 50 Adjust top side and entrance exit covers and tighten screws 12 1 Conduct pre power up checks 12 2 Route power cable 12 3 Power up and warm up scanner 12 4 Set date time Calibrate OCP if finger touches are mistracked or misinterpreted Error R eference source not found Lock out on screen display OSD 12 5 Calibrate scanner Verify operation and test system ...

Page 117: ...lation Manual 8100 35521 00 Rev A0 Leidos Security Detection Automation Inc ProprietaryPage 117 of 119 2020 Leidos All rights reserved 44 0 Appendix E Genie Lift Pre Use Inspection Form Genie Lift GL 8 Form 8200 20034 09 ...

Page 118: ...n if applicable Document Title Comments Include proposed rewrite or recommended improvements Attach additional pages as needed Submitted by Title Date Submitted Company Organization Name and Address Telephone E mail After completing this form mail fax or e mail it as follows Leidos Security Detection Automation Inc Design Services Department One Radcliff Rd Tewksbury MA 01876 Fax 781 939 3996 E ma...

Page 119: ... Security Detection Automation Inc ProprietaryPage 119 of 119 2020 Leidos All rights reserved Revision History Date Rev Originator Workflow No Change Description 10 19 2020 A0 L Kovner PMF006041 Initial Release 05 25 21 A1 L Kovner AXE006794 Update screenshots ...

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