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Figure 2: Inserting the pin.

Pin

Cut End In

Abrasive 

Side Out

2

"

 × 36

"

 

Sandpaper

Belt (120x). 

Flexible

Beam

Pins

Handles

Figure 1: Bow sander components.

1

The fl exible fi berglass beam on this bow sander keeps a cloth-backed sandpaper 
belt tensioned between two handles for sanding curved surfaces without risk of 
creating a fl at spot. The 16

"

 bow sander can be used with the included 2

× 36

"

 

sandpaper belt; for the 10

"

 version, the belt will need to be cut in half. 

If you are using the 16

"

 bow sander with the 36

"

 sandpaper belt provided, 

fl atten the belt so that there are two folds set 18

"

 apart. If you choose to use 

sandpaper from a roll, cut a 24

"

 length and make two folds, 18

"

 apart and 

approximately 2

"

 to 3

"

 from each cut end.

For the 10

"

 bow sander, cut an 18

"

 length of sandpaper and make two folds, 

12

"

 apart and approximately 2

"

 to 3

"

 from each cut end.

Insert a pin into one of the folded 
ends of the sandpaper, then slide this 
assembly into one handle, as shown 
in 

Figure 2

. Repeat this step for the 

other handle. The sandpaper will lock 
into the handle when the bow sander 
is under tension.

Note:

 When using a sandpaper strip, 

the abrasive side should face out and 
the cut ends should face in.

Bow Sander 

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