LBS LBS-12150-HP-BIC Installation & User Manual Download Page 1

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MED HP Batteries

–

Installation & User Guide

Installation & User Guide

HP Batteries; Medium Size

Installation & User Guide

High Power (HP) Batteries

Medium Size

Models:

LBS-12150-HP-REG

LBS-12150-HP-BIC

LBS-12200-HP-REG

LBS-12200-HP-BIC

LBS-12225-HP-REG

LBS-12225-HP-BIC

LBS-12300-HP-REG

LBS-12300-HP-BIC

LBS-2475-HP-REG

LBS-2475-HP-BIC

LBS-24110-HP-REG

LBS-24110-HP-BIC

LBS-24150-HP-REG

LBS-24150-HP-BIC

LBS-3675-HP-REG

LBS-3675-HP-BIC

LBS-4850-HP-REG

LBS-4850-HP-BIC

LBS-4875-HP-REG

LBS-4875-HP-BIC

Due to continuing improvements, the product you have purchased
may differ slightly from the products described herein.

Summary of Contents for LBS-12150-HP-BIC

Page 1: ...0 HP REG LBS 12200 HP BIC LBS 12225 HP REG LBS 12225 HP BIC LBS 12300 HP REG LBS 12300 HP BIC LBS 2475 HP REG LBS 2475 HP BIC LBS 24110 HP REG LBS 24110 HP BIC LBS 24150 HP REG LBS 24150 HP BIC LBS 3675 HP REG LBS 3675 HP BIC LBS 4850 HP REG LBS 4850 HP BIC LBS 4875 HP REG LBS 4875 HP BIC Due to continuing improvements the product you have purchased may differ slightly from the products described ...

Page 2: ... to water or salt spray 6 2 6 Do not short circuit the battery 6 2 7 Mounting orientation 6 4 0 Longevity Depth of Discharge 7 4 1 Discharge Curve 7 5 0 Installation 9 5 1 Securing the Battery 9 Mounting orientation 9 5 2 Connecting the battery 10 Batteries OFF 11 Connect Wiring 11 Connect Isolators Breakers 11 Batteries ON 11 Loads ON 12 5 3 Anderson Plugs BIC Version Only 12 5 4 Voltmeters 13 6 ...

Page 3: ...etitive Tripping 18 Reset from Display Screen 18 Reset from Battery 18 START Button Hibernation Shutdown 18 SHUTDOWN Button 18 BIC 1 2 3 LEDs 19 COMMS Port 19 7 0 Remote Monitoring Screen 20 POWER Button 20 SETTINGS Button 20 ENTER Button 20 Screen Pages 21 7 0 Specifications 26 8 0 Contact Us 27 ...

Page 4: ...ies Installation User Guide Installation User Guide HP Batteries Medium Size 3 1 0 Acronyms Abbreviations BIC Built In Controllers BMS Battery Management System HP High Power LBS Lithium Battery Systems REG Regular ...

Page 5: ...g current from a vehicle alternator start battery The BIC DCS model not covered in this user guide contains a further DC DC charger to regulate charging from a vehicle with a smart alternator In the context of this guide the term High Power HP refers to the BMS charge and discharge current capability In most models the BMS allows charging at up to 150A and discharge at 200A continuous 500A surge A...

Page 6: ...ry enclosure You may be tempted to drill into the aluminium enclosure to secure mounting brackets Doing so may inadvertently penetrate one of the cells which could cause thermal runaway and vapour emissions Do not under any circumstances drill or penetrate into the enclosure Use only existing mounting holes in the battery and short screw lengths no greater than 13mm We strongly recommend the LBS m...

Page 7: ... battery Whilst the BMS will protect the internal cells from short circuit it is highly recommended to avoid short circuiting the battery Appropriately sized external fuses should be used where possible Pay attention when using metallic tools in the vicinity of the terminals as accidentally contacting the positive and negative terminal with a metallic object like a spanner will cause a short circu...

Page 8: ... will not allow the battery to remain at a maximum charge level Keeping your battery at a maximum is not as important as it is for lead acid batteries A battery lifespan is rated by the number of cycles before the original capacity has reduced by a certain amount a cycle is defined as discharging from fully charged to a percentage Depth of Discharge DOD and then charging back to full again So DOD ...

Page 9: ...n User Guide HP Batteries Medium Size 8 Figure 4 1 Volt Curve Lead Acid vs Lithium 0 2 4 6 8 10 12 14 16 0 10 20 30 40 50 60 70 80 90 100 Battery Voltage V Depth of Discharge DoD Discharge Curve Lithium vs Lead Acid Lead Acid Voltage v Lithium Voltage V ...

Page 10: ...sent a projectile hazard in the event of an accident Refer to the specific battery model datasheet for mounting bracket options As mentioned earlier in section 2 do not remove rivets or penetrate the enclosure in any way drilling holes into the enclosure or removing rivets to mount brackets will cause metal shavings to interfere with the electronics inside Mounting orientation The typical operatin...

Page 11: ...rminal post This is the main connection point for all loads Wiring for these should be connected in the order described below Additional input options are available via Anderson plugs for the BIC and BIC DCS models The BIC DCS has an additional DC DC charger option inside the enclosure and is not described in this user guide Figure 5 2 High Power REG Battery Figure 5 3 High Power BIC Battery ...

Page 12: ...r motor controller We recommend not to use isolation switches or circuit breaker between the batteries and inverter motor controller as this can cause issues with inrush currents into capacitors if the inverter is connected when the battery is already on this is detected by the BMS as a short circuit condition which may trip overload protection Alternatively if there is an isolator switch circuit ...

Page 13: ...r trip an error if current exceeds 45A The uses for these additional inputs are summarised below Grey Directly connected to the main terminals to allow additional temporary loads and charging sources to be connected to the battery when the terminal posts are already occupied eg another inverter max 600W or a folding solar panel with integrated charge controller Max current 50A in or out Black Moni...

Page 14: ...e blocking and allow charging again 5 4 Voltmeters Voltmeters are connected directly to the Anderson plugs they are next to for diagnostic purposes Therefore they show the voltage of whatever is plugged into that Anderson plug They may also be connected to the battery in which case they will show the battery voltage To check what voltage is coming from a solar panel vehicle alternator etc just tur...

Page 15: ...re the BMS is the heart and soul of a lithium battery The HP battery BMS is a highly reliable and functional solid state device which is primarily designed to keep the cells safe and the overall pack from being damaged by excessive voltage or excessive discharge event In the context of this guide the term High Power HP refers to the BMS charge and discharge current capability The BMS allows chargi...

Page 16: ...ace is illustrated in Figure 6 3 and shows a close up of the Comms port Status LED Shutdown Button Start Button Power button and BIC 1 2 3 LED status light which are discussed below Figure 6 3 HP BMS User Interface STATUS LED Green solid net charging green fast flashing net discharging green flash every 5 seconds battery on but no net current BMS User Interface ...

Page 17: ...erature wait to recover 4 Battery too cold UTD Under Temperature Discharge Loads Disconnected Increase Reduce Temperature wait to recover 5 Battery too hot OTD Over Temperature Discharge 6 Short Circuit Load current 1000A for 70µs Loads Disconnected Screen Enter button or Battery Power Button 7 Surge Overload Load current 500A for 1 second 8 Over Current 9 Communications issue Screen readings inco...

Page 18: ... voltage i e the Level SOC does not affect this Therefore the Level could be 0 well before the disconnection occurs this is intentional similar to the reserve fuel tank of a vehicle Conversely the Level reading may have lost track slightly and predict that more capacity is left that there actually is so the LVD may happen earlier than expected This is OK as the Level reading will reset after an LV...

Page 19: ... Reset from Display Screen You can press the Enter right hand button on the display screen to reset the battery This is the same button that cycles through the information screens on the Display when there is no Protection state Reset from Battery You can also press the power button OFF and ON again START Button Hibernation Shutdown If the battery stays in the LVD for a long time the power draw of...

Page 20: ...ing BIC voltmeter A solid green BIC LED means that the correspond BIC port is charging a green flashing LED means that port is discharging COMMS Port The COMMS or communications port is where the remote monitoring screen is connected via a RJ12 plug like old telephone cables The remote monitoring screen is discussed in the next section BIC 1 2 3 Voltmeters ...

Page 21: ...ttery can be powered on and off using the left hand power button on the display screen This mirrors the function of the blue POWER button on the top of the battery As soon as the battery is turned on the display screen shows the battery state of charge Level as shown below After a few seconds the screen will dim to preserve power The display can be re illuminated by pressing the Enter button on th...

Page 22: ...n parallel within the 12V system this screen indicates the overall system level SOC state of charge One minute after being turned on this screen will automatically appear to show that the screen is checking for additional batteries that were connected after the screen first turned on Disconnecting and reconnecting a battery will cause the system to scan again Once the software has finished scannin...

Page 23: ...n before connecting the remote screen This ensures that when the screen first powers on it finds all batteries connected to the network Below is a summary page that indicates the battery charge level the number of batteries connected to the system the battery voltage and the current supplied or drawn For a single stand alone battery without a connected load or charger the display reads as below If...

Page 24: ... will indicate the Amps being supplied a positive number If you are not seeing all of the connected batteries i e the number on the summary page is less than the number of batteries in your system do the following 1 Firstly unplug the RJ12 cable from the back of the screen or the other end of the cable at the batteries and plug it in again this will power cycle the screen and thus rescan the batte...

Page 25: ... 6 1 Prev W is previous warning code T how many times max temperature has been reached S shows if settings have been changed denotes battery number for a network of batteries BIC and REG models may be combined The home and summary screens relate to all batteries connected to the system all other screens displayed are specific to each battery in the network This is the BIC screen This shows the cha...

Page 26: ... Low readings of 0 3 Amps can be taken as a zero value due to the response of the electronics to small changes in measurement For example if you had a solar panel connected to the black Anderson connector the diagnostic screen will show the input current for BIC1 MON A solar panel could also be connected to the red Anderson connector which corresponds to BIC2 PVC or it could be connected to the bl...

Page 27: ...MED HP Batteries Installation User Guide Installation User Guide HP Batteries Medium Size 26 7 0 Specifications Figure 7 1 Battery Specifications ...

Page 28: ...m Size 27 8 0 Contact Us Head Office Manufacturing Address Unit 16 20 22 Ellerslie Road Meadowbrook QLD 4131 Phone 1800 844 869 Office Hours 8am to 4pm Monday to Friday Email info lithiumbatterysystems com au Website www lithiumbatterysystems com au ABN 16 608 590 503 ACN 608 590 503 ...

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