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Elster GmbH, Geschäftssegment LBE
Postfach 22 03 27, D-42373 Wuppertal
Schwelmer Straße 185, D-42389 Wuppertal

T  +49 202 60908-0

F  +49 202 60908-20

GB-16

D

GB

F

NL

I

E

Contact

If you have any technical questions, please contact 
your local branch office/agent. The addresses are 
available on the Internet or from Elster GmbH.

We reserve the right to make technical modifications 

in the interests of progress.

[email protected], www.kromschroeder.com

Logistics

Transport

Protect the unit from external forces (blows, shocks, 
vibration). On receipt of the product, check that the 
delivery is complete, see page  2 (Part designa-
tions). Report any transport damage immediately.

Storage

Store the product in a dry and clean place.
Storage temperature: see page 15 (Technical data). 
Storage time: 2 years before using for the first time. 
If stored for longer than this, the overall service life 
will be reduced accordingly (by the corresponding 
amount of extra storage time).

Packaging

The packaging material is to be disposed of in ac-

cordance with local regulations.

Disposal

Components are to be disposed of separately in 

accordance with local regulations.

Declaration of Incorporation

according to 2006/42/EC, Annex II, No. 1B

The product “Self recuperative burner for gas 

 ECOMAX

®

” is a partly completed machine pursuant 

to Article 2g and is designed exclusively for instal-
lation in or assembly with another machine or other 
equipment.

The following essential health and safety requirements 

in accordance with Annex I of this Directive are ap-
plicable and have been fulfilled:

Annex I, Articles 1.1.3, 1.1.5, 1.3.2, 1.3.4, 1.5.2, 

1.5.5, 1.5.7, 1.5.8, 1.7.4
The relevant technical documentation has been com-

piled in accordance with part B of Annex VII and will 
be sent to the relevant national authorities on request 
as a digital file.

The following (harmonized) standards have been 

applied:

–   EN 746-2:2010 – Industrial thermoprocessing 

equipment; Safety requirements for combustion 
and fuel handling systems

–   EN ISO 12100:2010 – Safety of machinery – 

General principles for design – Risk assessment 
and risk reduction (ISO 12100:2010)

The partly completed machine may only be com-

missioned once it has been established that the 
machine into which the product mentioned above 
is to be incorporated complies with the provisions 
of the Machinery Directive 2006/42/EC. 
Elster GmbH

Certification

Eurasian Customs Union

The product Ecomax meets the technical specifica-

tions of the Eurasian Customs Union (the Russian 
Federation, Belarus, Kazakhstan).

Conformity certified under Technical Regulations 

TR CU 010/2011

Contact

Summary of Contents for ECOMAX Series

Page 1: ...s technicians Electrical interventions may only be carried out by qualified electricians Wear protective clothing for all installation and maintenance work to prevent injuries Conversion spare parts A...

Page 2: ...2 P03 Gas flange with purging air connection K3 Additional cooling air connection A3 Kanthal electrode DA13 DA23 Differential air pressure measuring kit Differential air pressure measuring kit with pr...

Page 3: ...it D and the eductor EJEK are re quired see page 14 Accessories EJEK FGT kit D EJEK 1 Remove the transport safety device If the diameter of the furnace insulation is greater than the external diameter...

Page 4: ...flange and SER M Install the internal segmented flame tubes SICAFLEX see www docuthek com Elster Kromschr der Kromschr der LBE Prod ucts 07 Pilot burners and burners Self recuperative burner ECOMAX S...

Page 5: ...this pur pose see page 10 Replacing the gas lance If necessary another air connection may be used The burner has three air connections two of which are sealed with blind flanges Ensure undisturbed fl...

Page 6: ...particular avoid external electrical interference when using ionization control For UV control route the ignition cable separately from the UV cable 1 3 2 4 Connect the PE wire for grounding to the g...

Page 7: ...s are installed in the gas and combustion air connections on the burner Adjustment is made on the basis of the flow rate dependent pressure differential The required pressure differentials for gas and...

Page 8: ...ative flue gas pressure on the motive air restrictor Pressure switch If the burner is equipped with a pressure switch on the air connection to monitor the flow the switching point should be set to app...

Page 9: ...substoichiometric operation of the burner If necessary adjust the settings of the combustion air and motive air 11 Check the differential pressures pgas and pair and the negative flue gas pressure pF...

Page 10: ...ast 5 A and must not vary Read off the ionization signal on the burner con trol unit 3 Disconnect the system from the electrical power supply 4 Shut off the gas and air supply do not change the restri...

Page 11: ...procedure when reassem bling We recommend that the burner be removed to allow a more accurate inspection 26 27 If the insulation is worn or damaged it must be replaced Checking replacing the air guide...

Page 12: ...nsu lation together e g using adhesive tape Tighten the nuts in two cycles in a crosswise fashion 40 41 Tighten the nuts in two cycles in a crosswise fashion Torque for ECOMAX 1 3 18 Nm ECOMAX 4 5 35...

Page 13: ...s detected when checking the burner proceed to the automatic burner control unit and check for faults in accordance with the relevant operating instructions Faults Cause Remedy Burner does not functio...

Page 14: ...gs Check the gas and air pressures Automatic burner control unit signals a fault Check the ionization cable Check the ionization current The ionization cur rent must be at least 5 A stable signal Mixi...

Page 15: ...t Eco 2 5 E 22801111 P2 set Eco 4 0 E 22801108 P3 set Eco 2 5 B 22801107 P3 set Eco 4 0 B 22801106 Technical data Heating direct with eductor or indirect in radiant tube Control type On Off Control ra...

Page 16: ...C Annex II No 1B The product Self recuperative burner for gas ECOMAX is a partly completed machine pursuant to Article 2g and is designed exclusively for instal lation in or assembly with another mach...

Page 17: ...GB 17 D GB...

Page 18: ...8 0 F 49 202 60908 20 GB 18 GB F NL I E Contact If you have any technical questions please contact your local branch office agent The addresses are available on the Internet or from Elster GmbH We res...

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