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TLT235SC

（

U

）

/ TLT235SC/

TLT235SB/ TLT240SC/

TLT240SB

Economical Two Post Lift User’s

Manual

Version No:1312

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Summary of Contents for TLT235SC

Page 1: ...TLT235SC U TLT235SC TLT235SB TLT240SC TLT240SB Economical Two Post Lift User s Manual Version No 1312...

Page 2: ...hen there are people in the vehicle During the operation the customer and spectators shouldn t stand in the lifting area z Keep the lifting area free from obstacle grease machine oil garbage and other...

Page 3: ...operation 3 Do not operate a damaged lift 4 Lift can be used by trained operators ONLY 5 Only Authorized personnel can be in the lift area 6 Use vehicle manufacturer commend lifting points 7 Use brac...

Page 4: ...ea clear when lifting and lowering machine 12 Do not shake the vehicle on the lift 13 Do not lift single side of vehicle 14 Keep feet away when lowering lift 15 Do not stand under carrying arms or oth...

Page 5: ...ration Description 9 3 1 PRECAUTIONS FOR VEHICLE REPAIR WORK 9 3 2 PREPARATION BEFORE OPERATION 9 3 3 INSPECTION BEFORE OPERATION 9 3 4 LIFTING THE VEHICLE 9 3 5 LOWERING THE VEHICLE 9 4 Hydraulic and...

Page 6: ...e top beam 20 10 2 4 1 Install the top beam 20 10 2 4 2 Install the floor plate 21 10 2 5 Install the offside column 22 10 2 6 Install and adjust the balancing steel cables 22 10 2 7 Install the power...

Page 7: ...Features z The cable and oil pipe are fully concealed with decent and elegant appearance z Designed based on the international standard meeting the demand of the garage and workshop z Top limit switch...

Page 8: ...lation 4000 kg 9000 lb 1850 mm 72 8 in 50s 20s 40s 690kg 1521 lb 2486 mm 97 9 in 3420 mm 134 6 in 3840 mm 151 2 in TLT240SC Asymmetric installation 2415 mm 95 1 in 3563mm 140 3 in TLT235SB 3500 kg 787...

Page 9: ...mical clear floor 2 post lift Fig 1b Fig 2b1 Fig 3b1 TLT240SC clear floor 2 post lift 4 0T Economical clear floor 2 post lift Fig 1b Fig 2b Fig 3b TLT235SB floor plate 2 post lift 3 5T Economical symm...

Page 10: ...TLT235 TLT240 Economical Two post User s Manual 4 Fig 1b Fig 1c...

Page 11: ...TLT235 TLT240 Economical Two post User s Manual 5 Fig 2a 1 Fig 2b1 Passing width 2436mm 95 9in...

Page 12: ...TLT235 TLT240 Economical Two post User s Manual 6 Fig 2b Fig 2c...

Page 13: ...TLT235 TLT240 Economical Two post User s Manual 7 1200mm 47 2in 800mm 31 5in 3544mm 139 5in 2378mm 93 6in Fig 3a 1200mm 47 2in 800mm 31 5in 3551mm 139 8in 2390mm 94 1in Fig 3b1...

Page 14: ...g mechanism the safety locking plates are installed on the two carriages and the toothed bar plate is welded on the internal wall of the column During the lifting of the carriage the safety locking pl...

Page 15: ...st position z Reduce the swing arm to the minimum length z Swing the arm along the route of the vehicle z Move the vehicle to the location between the two columns z Swing the arm and put the lifting p...

Page 16: ...driving the oil pump 1 sucking the hydraulic oil from the oil tank into the oil cylinder 9 forcing the piston rod move At this time the safety valve 5 is closed The max working pressure is already ad...

Page 17: ...il from the oil tank into the oil cylinder 9 forcing the piston rod move At this time the safety valve 5 is closed The max working pressure is already adjusted before ex factory The safety valve can e...

Page 18: ...witch Fig 5b The electrical working principle is as follows Press the start button SB and the contactor KM will be powered motor M is energized to drive the gear pump supplying oil to push the carriag...

Page 19: ...y correct voltage to the motor Remove impurities from the lowering valve body Adjust the safety valve Check the weight of the vehicle The lift is lowering slowly without pressing the lowering handle I...

Page 20: ...e inner side of the column are properly lubricated Use high quality heavy lubrication grease lithium based lubrication grease GB7324 87 Note All the anchor bolts should be tightened completely If any...

Page 21: ...quiring lubrication mobile contact surface of the carriage etc z Empty all the oil liquid storage units z Put the plastic cover over the equipment for dust protection 7 2 Scrap When the equipment serv...

Page 22: ...loor where it is installed Don t expect to compensate for the serious slope z Don t install the lift on any asphalt surface or any surface other than concrete The lift must be installed on concrete fl...

Page 23: ...ation on any chalk line and mark the total width B of the base plate Mark the points 3 and 4 z Starting from point 3 draw one diagonal line C forming a triangle In this way the vertical lines can dete...

Page 24: ...the basis draw two parallel lines 1 and 2 on the concrete slab with the error within 3mm z Determine a point B at any point on chalk line 1 based on point B move down 131mm then move right 228mm to g...

Page 25: ...of the chain can be eliminated The marking and layout is very important If it is inaccurate there will be problems during the final assembly and operation 10 2 3 Install the power side column For clea...

Page 26: ...ty installation please follow the following installation steps z Wear the safety goggles z Use hard alloy drill bit z Don t use the drill bit with wearing exceeding the tolerance z The drill and concr...

Page 27: ...the chalk line layout Insert the floor plate into the U gaps of the base seat of two columns Note Since the offside column is not fixed to the ground you must operate carefully to avoid the falling o...

Page 28: ...SC U models route the steel cables as Fig 13a shows for TLT235SB TLT240SB models route the steel cables as 13b shows z Adjust the tension of cables through the adjustment nuts on each end of steel cab...

Page 29: ...as shown in Fig 14b and tighten all the fittings to prevent oil leakage z Fill the reservoir with hydraulic oil oil capacity of 10L Operate carefully to avoid dust and other pollutants mixed with the...

Page 30: ...TLT235 TLT240 Economical Two post User s Manual 24 Fig 14a Rubber cushion M10 25...

Page 31: ...as shown In Fig 15 Note Before use check if the positioning gear mechanism at the end of arm fits adjust the screws of fixed semi gear for its fitness During the installation lubricate the moving par...

Page 32: ...es stop pressing the button then the carriage will stop In order to lower the carriage first pull the steel rope for releasing safety locks on the two carriages one time for each In case of failure to...

Page 33: ...Lift components This list is only used as the information for the maintenance and repair Our company will not be liable for other uses In case of any damage parts ask distributor for parts according...

Page 34: ...TLT235 TLT240 Economical Two post User s Manual 28 Applicable to TLT235SC U TLT235SC TLT240SC 123...

Page 35: ...TLT235 TLT240 Economical Two post User s Manual 29 Applicable to TLT235SC U TLT235SC TLT240SC TLT235SB TLT240SB...

Page 36: ...TLT235 TLT240 Economical Two post User s Manual 30 Applicable to TLT235SB TLT240SB 310...

Page 37: ...TLT235 TLT240 Economical Two post User s Manual 31 Applicable to TLT235SB TLT240SB 419...

Page 38: ...TLT235 TLT240 Economical Two post User s Manual 32 Applicable to TLT235SC...

Page 39: ...TLT235 TLT240 Economical Two post User s Manual 33 Applicable to TLT235SC U TLT235SC TLT240SC TLT235SB TLT240SB 611 603 604 606 602 609 608 605 601 612 610 607...

Page 40: ...TLT235 TLT240 Economical Two post User s Manual 34 Applicable to TLT240SC...

Page 41: ...103010429 ScrewM4 25 19 103201545 Bracket 20 102100075 Limit switch 21 103202817 Inner top beam 22 103202818 Outer top beam 23 103020123 Anchor Bolt M18 160 24 103060342 Pin 3X26 25 103250270 Long ro...

Page 42: ...LT240SC carriage 103202696 TLT240SB carriage 103202277 TLT235SB carriage 202 104990132 Sliding block 103202958 Sliding block adjustment shim for adjusting 203 104130186 Rubber pad on swing arm 204 103...

Page 43: ...01025071 Floor plate cover 309 201021655 TLT235SB Top plate assembly 201024764 TLT240SB Top plate assembly 311 103203017 Top pulley 312 103200699 Bushing 2520 313 103050031 Retaining ring 25 314 10304...

Page 44: ...25112 TLT240SC Extension column 504 103202858 Protective cover inside the column 505 201011152 Protective cover for extension column 506 103201070 Bottom cover of column 507 103010498 ScrewM5 8 508 10...

Page 45: ...01 green 602 102110059 Contactor shilin S P11 AC24V 603 102130043 Transformer JBK 25 220V 380V 24V 604 102990109 Power switch LW39B 16RE04 2 GR small 605 104090089 Water proof case 240 160 90 black 60...

Page 46: ...them Product damages caused by collision or high piling should be avoided Model Name 1 Angle iron bracket packaging 2 cardboard box packaging 3 top beam packaging 4 extension column packaging Size Le...

Page 47: ...TLT235 TLT240 Economical Two post User s Manual 41 1 packaging 1 packaging Domestic 41 7 12 2 13 2 A Q TY 1set N W kg G W kg MEAS 1060 310 335 A 2 packaging...

Page 48: ...TLT235 TLT240 Economical Two post User s Manual 42 3 packaging 4 packaging Extension column...

Page 49: ...ass 1 Impurity microscope pcs cm Above 10 m no more than Above 25 m no more than Above 75 m no more than Above 125 m no more than 5000 3000 500 0 Similar viscosity 15 10s 1 Pa s no more than 800 Water...

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