Lattner Boiler Company WLF 9.5 HP Instruction Manual Download Page 9

Section I:  Installation 

WARNING: All installation procedures must be followed completely by a competent installer familiar with boilers 

and boiler accessories. 

CAUTION: Read and follow all instructions before installing any boiler equipment. All cover plates, enclosures 

and guards must be maintained and in place at all times, except during maintenance and servicing. 

A.  Unloading

 

The  boiler was  loaded  by  Lattner  (including  any accessories) 

and  accepted  by  the  transport  company  as  undamaged. 

Therefore,  before  unloading  the  equipment,  determine 

whether  any  shipping  damage  is  apparent.  Once  the 

equipment  is  lifted  from  the  trailer,  any  damage  sustained 

during transit and not  filed with  the transport company  will be 

the responsibility of the rigger or purchaser. 

1.  Lifting

The boiler will arrive secured to a wooden skid/pallet and 

will include a lifting lug  (top of the boiler). When  moving 

or lifting the unit, DO NOT attach slings around the boiler 

or to the burner in an attempt to pull the boiler. 

2.  Forklift 

If lifting with a forklift, extended forks should be used and 

placed  beneath  the  skid.  Care  must  be  taken  to  ensure 

that the boiler sits correctly on the forks such that the unit 

does  not  topple.  Always  note  the  weight  of  the  boiler 

relative to the lifting capacity of the forklift. 

3.  Crane or  Boom

 

When lifting  with a crane or boom, attach the hook to  the 

lifting  lug  on  top  of  the  boiler.  DO  NOT  attach  slings  or 

chains to any part of the boiler, boiler piping, or burner. 

B.  Rigging 

Always  use  a  competent  rigger  that  has  experience  moving 

and  setting  boilers.  If  the  unit  will  be  moved  into  the 

permanent  location  with  a  forklift,  crane,  or  boom  follow  the 

directions in section A. However, if moving the  unit through a 

tight  space  or  into  an  area  that  will not permit  a  forklift, etc., 

place  the  boiler  on  rollers  or  on  2" pipes  and  roll  the  boiler 

into  place.  If  the  unit  is  dragged,  attach  chains  to  the  base 

frame only. 

CAUTION:  DO  NOT  lay  the  boiler  on  its  side  as  the  panels 

will  not  support  the  weight  of  the  boiler  without  sustaining 

damage. If the entry is too  narrow for the boiler and controls 

to  pass  through,  removal  of  the  trim  and  controls  can  be 

executed.  One  should  properly  denote  all  wiring  and  piping 

connections and match mark accordingly for attachment after 

the boiler is placed. It may be helpful to use a digital camera 

to record the location of trim items for reference. 

C. Placement of Boiler

1. Floor

Boiler  must  be  placed  on  a  level,  noncombustible 

surface.  NEVER  install  boiler  on  a  wood  floor  or  any 

other combustible surface (i.e., carpet, linoleum). 

2.  Combustible  Surface 

Underwriter's  Laboratories  specifies  the  following 

minimum clearances to combustible surfaces: 

Top -48" 

Sides - 36" 

Flue  Pipe -36" 

3.  Non-Combustible  Surface

When  placing  boiler  near  non-combustible  surfaces 

(i.e., cement or cinder block walls), maintain  18" around 

the  boiler  for  servicing.  NOTE:  Any  state  or  local  fire 

and  building  codes  requiring  additional  clearances  take 

precedence over the above requirements. 

D. Combustion Air

1. Ventilation

The boiler room must be adequately ventilated to supply 

combustion  air  to  the  boiler.  The  vent  must  be  opened 

to  the  outside  to  allow  air  to  flow  into  the  room.  Proper 

sizing  of  the  vent  is  important  to  ensure  that  sufficient 

free air is available for complete combustion and proper 

venting of the flue gases. 

2  Vent Size 

Use  the  following  chart  to  determine  vent  size  for 

Lattner  boilers. Chart  based on  a minimum  of  1  sq.  in. 

per  4,000  BTU  input.  Ideal  is  1  sq.  in.  per  2,000  BTU 

input  per  NFPA  54. For Canada, refer to CSA  B149.  1- 

10. 

Q_1/?nr1n 

11';11 V 11';11 

15 

18" X 18" 

20 

21"x 21" 

25 

23" X23" 

30 

25" X25" 

40 

29" X29" 

50 

33" X33" 

?no  c:zn  in 

313  sq in 

418  sq in 

523  sq in 

627  sq in 

837  sq in 

1046 sq in 

3.  Additional Ventilation

The above chart  shows vent sizes for one gas fired 

boiler. 

Summary of Contents for WLF 9.5 HP

Page 1: ...INSTRUCTION MANUAL WLF MODELS 9 5 HP TO 50 HP Lattner Boiler Company 1411 9th St SW Cedar Rapids IA 52404 T 800 345 1527 F 319 366 0770 E info lattner com www lattnerboiler com...

Page 2: ...odulating Control Setting psi or F Operating Control Setting psi or F Modulating Control Differential Setting psi or F Operating Control Differential Setting psi or F Checked for proper operation of L...

Page 3: ...e Boiler N Pressuretrols Controller Limit 0 Start Up of Standard Burners Section II Boiler Care A General B New Boiler Clean Out C Water Conditions D Water Treatments Chemicals E Water Softener F Foam...

Page 4: ...ng Pipe I Aux LWCO Relay Replacement J Auxiliary Low Water Cut Off Probe Cleaning Section IV Troubleshooting A Normal Operation B Basic Service Tools C Before You Begin Lattner Boiler Limited Warranty...

Page 5: ...sel with ASME Code required stay bolts It is symmetrical in layout and completely water backed assuring a balanced flow circulating pattern under all load conditions 5 Inner Casing A non metallic gas...

Page 6: ...at actuated device a snap acting single pole single throw switch activates a pump contactor for ON OFF pump or solenoid valve operation 5 5 Auxiliary Low Water Cut Off An additional control separate f...

Page 7: ...unted on the boiler This panel contains as a minimum the following components 1 Boiler ON OFF Switch Provided to interrupt control power to the 120 volt control circuit Does not disconnect the main po...

Page 8: ...ydrostatic pressure test This test includes the integral steam and water trim piping and the trim valves An ASME P 6 piping hydro certificate can be provided for an additional cost 7 3 Burner Controls...

Page 9: ...iler on rollers or on 2 pipes and roll the boiler into place If the unit is dragged attach chains to the base frame only CAUTION DO NOT lay the boiler on its side as the panels will not support the we...

Page 10: ...regulator should be used to control the pressure 7 Walls Ceilings When passing through combustible walls or ceilings a stack thimble is required The thimble must be double wall stack 6 larger in diam...

Page 11: ...pply Connect cold water supply pipe to aftercooler 11 Dead Boiler Drain Valve For draining the boiler when it is cool and not under pressure the entire drain line must be lower than the bottom of the...

Page 12: ...as train piping This will void any warranty on the gas train assembly 7 Codes Standards All gas piping must be done in accordance with all applicable codes National Fuel Gas Code utility company requi...

Page 13: ...alve If a solenoid water valve is used make sure the water supply is connected N Pressuretrols Controller Limit 1 Standard All Lattner steam boilers will have at least two pressure switches a controll...

Page 14: ...anual reset on the limit switch must then be reset before the boiler will operate again 13 10 More Information For any additional information on the Honeywell Pressuretrols refer to the Honeywell prod...

Page 15: ...s only Data may vary by location environment fuel gas pressure BTU content and more REFER TO BURNER NAMPLATE AND BURNER MANUAL FOR MORE SPECIFIC INSTRUCTIONS including low NOx burner instructions for...

Page 16: ...back through the pump and into the boiler If this is not possible then the new boiler clean out procedure becomes imperative NOTE Never fill a hot empty boiler with cold water C Water Conditions 1 Ox...

Page 17: ...10 2 000 ppm or 116 8 rains maximum 16 treatment Whenever a softener is used chemical treatment is still necessary for oxygen scavenging and controlling pH The water treatment chemicals keep these sub...

Page 18: ...and brass washers If the brass washers are not in place the gasket will twist causing the glass to break 4 Proper Installation 17 External inspections are routine observations of the visible portions...

Page 19: ...ler is being used If the boiler uses large quantities of untreated hard water the boiler may need to be inspected every 60 days If the boiler uses minimal quantities of make up water i e closed loop s...

Page 20: ...wear or leaks 2 Test the McDonnell Miller and auxiliary low water cut off for proper operation By opening the blowdown valves with the boiler firing the burners must shut off during this test If the b...

Page 21: ...vice organization if readings are high low or fluctuatina Hand Hole Plates Monthly Operator Visually check for leakage and replace gaskets as necessarv Firing Rate Control Annually Service Technician...

Page 22: ...high spots on the hand hole plate with a file Note Do not leave the hand hole plate installedwithout the gasket 11 Install the gasket on the hand hole plate Make sure the gasket is pressed f irmly do...

Page 23: ...careful not to break the sight glass when removing 7 Assemble the new sight glass as shown ALWAYS replace the gaskets and brass washers when installing a new sight glass 8 Slide the new glass into th...

Page 24: ...H old the float submerged in a bucket of water and look for any air bubbles coming from the float 11 Always reassemble the McDonnell Miller operating mechanism to the body with a new gasket 12 Reinst...

Page 25: ...crews on top o f the probe enclosure with a Phillips screwdriver 3 Remove the wire f rom the probe using a 5 16 wrench or a crescent wrench Only the wire on the probe is to be removed 4 Use a 13 16 sp...

Page 26: ...the McDonnell Miller does not shut down the boiler the auxiliary low water cut off will shut down the boiler 10 If the boiler has optional controls refer to the wiring diagram B Basic Service Tools Th...

Page 27: ......

Page 28: ......

Page 29: ...damages for which the Purchaser may be liable to other persons or damages to property The remedies set forth in this Warranty are exclusive and the liability of Lattner with respect to any contract or...

Page 30: ...current price whichever is lower less the applicable restocking charge SECURITY INTEREST For the purposes of securing payment the Company may issue a lien on the equipment following the invoice 30 day...

Page 31: ...is pointing at five o clock about 1 8 turn from its final downward vertical position 2 Install the bottom gauge fitting the fitting with a drain valve until it is snug and the glass outlet is pointing...

Page 32: ...tion and routine replacement schedules CLEANING Use commercial non abrasive glass cleaners to keep the glass clean Use diluted acids such as Hydrochloric muriatic acid when regular cleaners do not see...

Page 33: ......

Page 34: ......

Page 35: ......

Page 36: ...e At least two controls should be connected in series with the burner control circuit to provide safety redundancy protection should the boiler experience a low water condition Moreover at each annual...

Page 37: ...157S 150 psi 10 5 kg cm2 Levels 150 psi 10 5 kg cm2 Levels 0 psi 0 kg cm2 150 psi 10 5 kg cm2 Approximate Distance Above Cast Line Differential Setting In mm In mm Pump Off 15 16 24 3 8 16 Pump On 9 1...

Page 38: ...ures continued 150 psi 10 5 kg cm2 Approximate Distance Above Cast Line Differential Setting In mm In mm Pump Off 15 16 24 3 8 16 Pump On 9 16 14 Burner Off 0 0 N A Pump Off 17 16 37 3 4 19 Pump On 11...

Page 39: ...mp 1 Off 13 8 41 3 4 19 Pump 1 On 5 8 16 Pump 2 Off 7 8 22 7 8 22 Pump 2 On 0 0 Model 159S 0 psi 0 kg cm2 150 psi 10 5 kg cm2 Pressure Settings and Differential Pressures continued PUMP 1 OFF PUMP 1 O...

Page 40: ...the Low Water Cut Off STEP 1 Determine the Elevation at Which the Low Water Cut Off Pump Controller Must be Installed INSTALLATION TOOLS NEEDED Two 2 pipe wrenches one 1 flathead screw driver and pipe...

Page 41: ...blow down valve G directly below the lower cross of the water equalizing pipe F Note 1 NPT tappings are provided with the exception of some 157 and 157S models which are 14 NPT b For Model 150S B and...

Page 42: ...installation could cause damage to the boiler and or boiler system Failure to follow this warning could cause electrical shock an explosion and or a fire which could result in property damage persona...

Page 43: ...LVE TERMINALS LOW WATER CUT OFF AND ALARM SWITCH ALARM CIRCUIT TERMINALS LOW WATER CUT OFF TERMINALS L 1 2 3 4 5 6 PUMP SWITCH PUMP CIRCUIT TERMINALS LOW WATER CUT OFF AND ALARM SWITCH ALARM CIRCUIT T...

Page 44: ...1 2 4 5 6 LOAD LINE OR OR OR Combination Pump Control Low Water Cut Off and Alarm Alarm Circuit Only 1 Low Water Alarm 2 High Water Alarm 2 Pilot Switch To holding coil of a starter when the burner c...

Page 45: ...or a boiler not being fired and or not at pressure Actual operating ranges are shown on page 2 in the Operation section If the burner comes on immediately turn the boiler off and make the necessary co...

Page 46: ...only When the water level reaches approximately d 22mm above the horizontal cast line press the reset button N The burner should then come on d Continue watching the gauge glass J to see that the wate...

Page 47: ...trol when the water in the boiler is at its normal level and the burner is on NOTE Refer to page 2 for switch operating points Open upper valve 1 Slowly open the lower valve 2 Water in the sight glass...

Page 48: ...rential Service Direct Mode When the liquid rises to the HIGH electrode on terminal TB3 the control energizes LED1 will be lit The control remains energized until the liquid leaves the LOW electrode o...

Page 49: ...EVEL DELAY DIFFERENTIAL FEEDWATER IN SEC 00 SECONDS Standard 01 60 SECONDS optional in 1 second increments MODE DIFFERENTIAL ONLY A DIRECT Standard B INVERSE SUPPLY VOLTAGE 1 120VAC Standard 2 240VAC...

Page 50: ...and after a low water condition the relay will remain de energized until the pushbutton is pressed after the liquid rises to the level of the probe With no pushbutton installed control will be in Aut...

Page 51: ...ffs Standard SENSITIVITY C 26K Standard contact factory for other sensitivity options SUPPLY VOLTAGE 1 120VAC Standard 2 240VAC 3 220VAC 4 24VAC 240VAC and 220VAC for operating control only not for li...

Page 52: ......

Page 53: ......

Page 54: ......

Page 55: ......

Page 56: ......

Page 57: ......

Page 58: ......

Page 59: ......

Page 60: ......

Page 61: ......

Page 62: ...d for the controls after nal installation Please note scale in KP units is indicative only For accurate setting or when using according to FM approval use additional pressure gauge to set the unit Ins...

Page 63: ...h SPDT Alternating current AC 1 10 400 V AC 3 6A 400 V AC 15 4A 230 V Direct current DC 13 12W 230 V When used acc to UL or FM regulations Use copper wire only Tightening torque 20 lb in CAUTION The m...

Reviews: