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System components

1. Both Recessed Horizontal and Slim Flush Tracks consist of 3 parts,

the track housing, the track, and the locking strip.

2. End pulley assembly - This can either be installed when the

housing is installed or at the time the mechanism is installed.

3.

Track protector:  It is important to protect the track while the

concrete deck is being poured.  This can be done either by using

10 mill plumbing tape or using an optional track protector that is

avail

a

ble for recessed horizontal  track (X0865).

Installation Guidelines

1.

The installed tracks must start flush with the inside of the cover

box, which must be a minimum of 12 inches from the end of the

pool  and  extend  18  inches  beyond  the  other  end  of  the  pool.

The tracks must form a perfect rectangle.   The track lengths, the

distance  between  the  tracks  and  the  diagonals  each  must  be

equal.

2. The tracks must be installed exactly at finished deck grade.  It is

strongly recommended that the deck be kept  level from the pool

to the track housings.  Start the slope outside of the tracks.  Note:

the  deck  around  the  cover  housing  boxes  should  be  flat  for  a

minimum of 4” before  starting any slope if a standard lid is to be

used.

3. The housing must have the track, a spacer (standard spacer or

optional plastic protector) and top protection in place before

pouring deck.

4. There are several ways that the tracks can be installed. In each

case track supports / mounting feet must be no further than 5’

apart.

a.

Set in place using the mounting feet kit  (A3031 for Slim 

Flush Track.  A1531 for Recessed Horizontal Track) 

b.

Mounted on top 2

 

x

 

4 stakes, which are left in the deck 

permanently.   Attach housing to the stakes with self

-

tapping 

screws or by drilling holes in the housing and using drywall 

or deck screws.

c.

Set into piles of concrete or gunite approximately every 4 

feet.    If  this  method  is  used,  care  must  be  taken  to  make 

sure  that  no  cement  is  left  higher  than  the  bottom  of  the 

side  of  the  channel.    Otherwise  it  will  have  to  be  chipped 

down before the deck is poured.

5. Regardless of how the tracks are installed, it is recommended that

a string line be left in place until after the pour.

6. The standard installation is with straight track

;

 however, optional

curved pieces of recessed horizontal track are available if flush

deck lid is to be used.  In this case, the deck is lowered 2” between

the tracks and the box is installed 2” lower.

7. It is recommended that a minimum width of 5 to 6 inches of

concrete be poured on each side of the housing.  Rebar or

concrete wire under the housing will help eliminate the concrete

cracking and separating from the housing.

8. It is recommended that you put a strike joint off the end of your

track to control the shrinkage crack.

9. To avoid concrete flaking when the protector is removed, go down

each side with a 1/8-radius edger.  For proper cover operation,

concrete must be as close to the top of the housing  as is possible

10. Some builders find that it is easier to keep the tracks clean if they

install Deck-O-Drain channel between the end of the housing and
the end of the deck. However, this is optional.

(4.a.) Track staked in place, ready for pour

(4.b.) Housing in place mounted on gunite piles ready for 

deck pour.

Slim Flush Track with Track, 

Housing and Spacer

(6) OPTION:  Recessed horizontal track sloped into the 

box.  Purchase set of curved tracks for housing end of 

track.  Bend begins 15” in front of housing.  Make sure 

top of track is minimum of 1” lower than bottom of lid.  

Recessed Horizontal Track 

with Track, Housing and 

Spacer

(4.a.) Track staked in place using the optional 

mounting feet, ready for pour

© Latham Pool Products, Inc. 2018. All rights reserved. 

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Summary of Contents for CS300HD

Page 1: ...C S 3 0 0 H D C S 3 0 0 0 L O S y s t e m A U T O M A T I C S A F E T Y POOL C O V E R Recessed Top Track Installation Guide...

Page 2: ...mer 2 Masonry drill bit 1 4 x 6 1 4 x 12 bit 3 Extension cords 4 2 and 3 Phillips standard screw drivers 5 Ratchet with 5 16 3 4 sockets Hacksaw 7 String line 8 Utility knife 9 Broom 10 Hammer rubber...

Page 3: ...End recessed horizontal track 29 A0005 Slim Flush End Pulley Assembly 30 A2133 Curved track housing stop splice 3 ft 31 E1098 Bonding wire 32 M3962 Track splice RHG 33 E1086 Bonding lug ka 6u for 1 wi...

Page 4: ...Step By Step Instructions STANDARD TOP TRACK Step By Step Instructions Page Step Standard top track installation 5 1 Latham Pool Products Inc 2018 All rights reserved 4 of 19...

Page 5: ...k 6 9 7 Splicing the Tracks Together Before splicing the sections of track together file all track ends thoroughly rounding all edges and removing all burrs This step is extremely important The cover...

Page 6: ...ge is not covered by the warranty Attaching the Tracks to the Deck Place the tracks into position on the deck in the marked positions Make sure that the tracks run completely straight on both sides of...

Page 7: ...RECESSED HORIZONTAL TRACK SLIM FLUSH TRACK Components Installation Guidelines Page Latham Pool Products Inc 2018 All rights reserved 7 of 19...

Page 8: ...sing drywall or deck screws c Set into piles of concrete or gunite approximately every 4 feet If this method is used care must be taken to make sure that no cement is left higher than the bottom of th...

Page 9: ...SM Step By Step Instructions Page Step Assembling the mechanism 10 1 Installing the mechanism in the cover box 10 6 Electrical wiring and bonding 12 Latham Pool Products Inc 2018 All rights reserved 9...

Page 10: ...he top of the track retainer Use a 7 16 inch ratchet to tighten bolts Tip The roll up tube should be set as high as possible without allowing the cover rub on the lid brackets Installing the mechanism...

Page 11: ...n the non motor end of the mechanism Spread the pulley brackets outward against the walls of the cover box Anchoring the Pulley Brackets Anchor the motor mechanism brackets into the cover box in as ma...

Page 12: ...her metal over 4 long should likewise be bonded to the mechanism There should be a bond wire from the equipment pad inside the cover box Attach this bond wire to the mechanism to complete the bonding...

Page 13: ...s Page Step Opening the cover box 14 1 Running the rope through the track 14 4 Routing the ropes 15 10 Attaching the ropes to the reels 16 30 Pinning the cover to the tube 16 32 Latham Pool Products I...

Page 14: ...ulley housing onto the end of the track Feed the rope into the back channel then pull the rope down the back side of the track toward the cover housing Pull all excess rope through the cover track 2 3...

Page 15: ...11 12 13 14 15 Run the rope from the non motor end along the backside of the cover box The rope should run through the rope loops 39 to keep it from getting caught in the cover Space the rope loops ev...

Page 16: ...on both sides of the roll up tube 23 20 Find the center of the slack and pin directly to the tube DO NOT FOLD THE SLACK Repeat this step several times along the tube This will help to distribute the...

Page 17: ...erstar Use Care Guide as your primary instruction source Use Care Guide Page How to use the cover pump 4 How to uncover and cover the pool 6 7 Warn about standing water on the cover 4 Who is authorize...

Page 18: ...splay will show the amp draw and time of operation for both covering and uncovering the pool Press Select 5 to accept these measurements Adjust Current Limits The touch pad retrofit model supports ele...

Page 19: ...rubbing on any brackets or the deck q Ropes are run correctly q 8 feet of rope left on rope reel q System bonded according to electrical code Cover bonded to leading edge and roll up tube q Make sure...

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