Larzep VA1225 Instruction Manual Download Page 2

 

 

 

 

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Instruction Manual 

Hydraulic Bender 

“VA1225” “VC1225” “VA1227” “VB1227” 

INDEX 

1.

 

BEFORE USING THE EQUIPMENT AND SECURITY ...... 2 

2.

 

TECHNICAL FEATURES ..................................................... 2-3 

3.

 

START-UP ................................................................................ 3-4 

4.

 

MAINTENANCE ........................................................................ 4 

5.

 

PROBLEMS AND SOLUTIONS ........................................... 4-5 

6.

 

WARRANTY ............................................................................... 5 

7.

 

DECLARATION OF CONFORMITY ..................................... 6 

                             ANNEX 

 

GENERAL DRAWINGS

 

 

 

 

1. BEFORE USING THE EQUIPMENT AND SECURITY. 

 

LARZEP hydraulic benders are designed and manufactured in accordance with internal quality standards, in compliance with the ISO 9001 regulation. 
However, improper use may result in serious physical injury to the user, as well as in damage to the machine and the material being treated.

  

 

Never use hydraulic equipment that is damaged or suspected to be in poor condition. 

The tools are designed for the applications described in this manual. Any other use may pose a risk to the equipment and result in hazardous situations for the 
operator. The manufacturer accepts no responsibility for damage resulting from the improper use of the tool.  

 

Do no store or leave the press where is can be accessed by the children. 

 

 
The operator should be fully aware of the risks inherent in the use of high-pressure hydraulic tools, and should act responsibility in accordance with 
that described in this manual, ensuring both his/her own safety as well as the safety of others located in the vicinity of the working zone.  

 

El personal expuesto debe utilizar materiales de protección personal tales como botas, casco, gafas, guantes, ropa... y conocer las normas aplicables sobre prevención 
y medioambiente. 

Boots

Helmet

Glasses

Gloves

Clothes 

Never modify the tool or add elements that may affect its safety, without express authorisation from the manufacturer.  
Before using, check for: 

1-

 

There are not operators standing around dangerous area. 

2-

 

Ensure that the equipment it’s located over firm ground. 

3-

 

Do not work around dangerous area. 

4-

 

The commands have been operated with the hands. 

5-

 

Damaged or dirtied connections or coupler. 

6-

 

The flexible hydraulic hoses are not twisted. 

7-

 

The commands are in neutral position. 
 
Check that the working pressure is less than the 80% of nominal capacity 
 
 

Specialist personnel should only carry out repairs and maintenance operations, etc. Always use original LARZEP spare parts. 
Carry out maintenance operations on a regular basis, as indicated in this manual.  
Once you have finished using the tool, disconnect it, clean it and store it in a clean, safe place.  
 

2. TECHNICAL FEATURES. 

 

The benders supplied in standard equipment are indicated in the table below. The table also indicates the radiuses obtained when bending a pipe 90º (long-radius 
benders). 
On request, LARZEP, S.A. can also supply short-radius benders. 

TUBE 

INCHES 

3/8 “ 

½ “ 

¾” 

1” 

1 ¼ ” 

1 ½ “ 

2” 

DIAMETER (mm) 

16,5 

21 

27 

34 42 48 60 

RADIUS 

 

60 85 

120 

140 175 210 260 

ANGLE 

 

90 

90 

90 

90 90 90 90 

 
 
 

 
 
 
 All the models incorporate a complete set of benders for coupling to the piston, as well as two bending rollers with the corresponding slots for supporting the pipes. 
Machines also come with a support structure with upper and lower templates and bending roller shafts. 
 

Summary of Contents for VA1225

Page 1: ...erce Way Leighton Buzzard 48269 MALLABIA SPAIN HALLAM VIC 3803 AUSTRALIA BEDS LU7 4RW UNITED KINGDOM Tel 34 943 171200 Tel 61 3 9796 3744 Tel 44 1525 377819 Fax 34 943 174166 Fax 61 3 9796 5964 Fax 44 1525 851990 e mail sales larzep com e mail sales larzep com au e mail sales larzep co uk www larzep com www larzep com au www larzep co uk ...

Page 2: ...gafas guantes ropa y conocer las normas aplicables sobre prevención y medioambiente Boots Helmet Glasses Gloves Clothes Never modify the tool or add elements that may affect its safety without express authorisation from the manufacturer Before using check for 1 There are not operators standing around dangerous area 2 Ensure that the equipment it s located over firm ground 3 Do not work around dang...

Page 3: ...rder to bleed the circuit 3 Tighten the screw manually turn clockwise 3 Make sure that the voltage in the mains corresponds to that required by the machine and that the motor rotates in the direction indicated by the arrow 3 Tighten the screw manually turn clockwise 3 Tighten the screw manually turn clockwise 4 When you pump now the cylinder piston will move forward 4 With the manual distributor c...

Page 4: ... oil tank should be filled using the plug Check the amount of oil in the tank using the level provided Always use LARZEP S A oil Ref AZ8902 The oil tank should be filled using the rubber plug The level is indicated by this orifice placing the jack vertically with the base facing upwards Always use LARZEP S A oil Ref AZ8901 The oil tank should be filled using the rubber plug The level is indicated ...

Page 5: ...hrough the admission ball 3 Repair ball seat and replace the ball Cylinder pressure seal damaged 4 Replace seal Flange damaged 5 Replace flange 2 No pressure in the jack Cylinder pressure seal damaged See Solution 4 Leak through drive screw ball See Solution 3 Leak through retention ball See Solution 3 3 The piston does not move back Drive screw ball stuck 6 Loosen screw and move ball Piston jamme...

Page 6: ...6 Instruction Manual Hydraulic Bender VA1225 VC1225 VA1227 VB1227 7 DECLARATION OF CONFORMITY ...

Page 7: ... SHAFT 15I0032 2 6 ROLLER 24M0001 2 7 BENDER 3 8 24K0009 1 8 BENDER 24K0010 1 9 BENDER 24K0011 1 10 BENDER 1 24K0012 1 11 BENDER 1 24K0013 1 12 BENDER 1 24K0014 1 13 BENDER 2 24K0015 1 14 CYLINDER SM01025 1 15 LABEL 30 A0034 1 16 WOODEN BOX 25C0001 1 17 LABEL 30 A0021 1 18 LEFT LABEL 30 A0030 1 19 RIGHT LABEL 30 A0031 1 20 HAND PUMP W00607 1 21 HOSE 18B0004 1 22 MALE COUPLER 17 A0005 1 23 TEMPLATT...

Page 8: ...0017 4 5 SHAFT 15I0032 2 6 ROLLER 24M0001 2 7 BENDER 3 8 24K0009 1 8 BENDER 24K0010 1 9 BENDER 24K0011 1 10 BENDER 1 24K0012 1 11 BENDER 1 24K0013 1 12 BENDER 1 24K0014 1 13 BENDER 2 24K0015 1 14 CYLINDER 71C0030 1 15 LABEL 30 A0035 1 16 WOODEN BOX 25C0002 1 17 LABEL 30 A0021 1 18 LEFT LABE L 30 A0030 1 19 RIGHT LABEL 30 A0031 1 20 ELECTRIC PUMP YAM1114 1 21 HOSE 18B0004 1 22 MALE COUPLER 17 A0005...

Page 9: ... 3 SHAFT 15I0135 2 4 PIN R CLIPS 14E0017 4 5 SHAFT 15I0032 2 6 ROLLER 24M0001 2 7 BENDER 3 8 24K0009 1 8 BENDER 24K0010 1 9 BENDER 24K0011 1 10 BENDER 1 24K0012 1 11 BENDER 1 24K0013 1 12 BENDER 1 24K0014 1 13 BENDER 2 24K0015 1 14 HORIZONTAL JACK AV1227 1 15 LABEL 30A0033 1 16 WOODEN BOX 25C0001 1 17 LABEL 30A0021 1 18 LEFT LABEL 30A0030 1 19 RIGHT LABEL 30A0031 1 ...

Page 10: ... CLIPS 14E0017 4 5 SHAFT 15I0032 2 6 ROLLER 24M0001 2 7 BENDER 3 8 24K0009 1 8 BENDER 24K0010 1 9 BENDER 24K0011 1 10 BENDER 1 24K0012 1 11 BENDER 1 24K0013 1 12 BENDER 1 24K0014 1 13 BENDER 2 24K0015 1 14 TRIPOD CONNECTION 15I0132 1 15 TRIPOD 33C0007 1 16 HORIZONTAL JACK AV1227 1 17 LABEL 30A0033 1 18 WOODEN BOX 25C0001 1 19 LABEL 30A0021 1 20 LEFT LABEL 30 A0030 1 21 RIGHT LABEL 30 A0031 1 ...

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