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Utility Fans

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For operation with a variable frequency drive (VFD), 
always check motor amps when adjusting the 
operating frequency. Motor may be sized for the 
original selected operating speed under 60 Hz. 
Bypassing the VFD or increasing the speed from this 
original selection, even if less than 60 Hz, may cause 
motor to overload or fail. Consult factory with fan 
serial number before increasing the upper limiting 
frequency. 

Always check the fan rpm when adjusting the 
operating frequency. Do not exceed maximum class 
fan rpm of the wheel.

Recommended Bearing Lubrication Schedule

Relubrication Schedule in Months

Standard Grease

Fan

RPM

Bearing Bore (inches)

1/2 -1

1

1

8

 - 1

1

2

1

5

8

 - 1

7

8

1

15

16

 - 2

3

16

2

7

16

 - 3

To 250

12

12

12

12

12

500

12

12

11

10

8

750

12

9

8

7

6

1000

12

7

6

5

4

1250

12

6

5

4

3

1500

12

5

4

3

2

2000

12

3

3

2

1

2500

12

2

2

1

0.5

3000

12

2

1

0.5

0.25

3500

12

1

0.5

0.25

x

4000

12

0.5

0.25

x

x

5000

12

0.25

x

x

x

Number 

of Shots

4

8

8

10

16

Bearing Lubrication Schedule

Shaft bearings are the most critical moving part of a 
fan. Therefore, special attention should be given to 
keeping the bearings clean and well lubricated. Proper 
lubrication provides for reduction in friction and 
wear, transmission and dissipation of heat, extended 
bearing life, and prevention of rust.

In order for a lubricant to fulfill these tasks, the proper 
grease applied at regular intervals is required. See the 
recommended bearing lubrication schedule below.

If unusual conditions exist (temperatures below 32°F 
or above 200°F), moisture or contaminants - more 
frequent lubrication is required.

•  Lubrication interval is based on 12 hour per day operation 

and maximum 160°F housing temperature. For 24 hour 
per day operation, the interval should be cut in half.

•  Lubricant should be added with the shaft rotating and 

until clean grease is seen purging from the bearing. 
The lubrication interval may be modified based on the 
condition of the purged grease. If bearing is not visible to 
observe purged grease, lubricate with number of shots 
indicated in chart for bore size.

•  For conditions including high temperatures, moisture, dirt 

or excessive vibration, consult the factory for a specific 
lubrication interval for your application.

•  Lubricant should be a high quality lithium complex grease 

conforming to NLGI Grade 2. Factory recommends 
Mobilux EP-2.

•  The use of synthetic lubricants will increase lubrication 

intervals by approximately 3 times.

In addition to lubricating the bearings at specified 
intervals, set screws in the bearing collars should be 
checked for tightness. A bearing collar which has 
loosened will cause premature failure of the fan shaft. 
Fasteners attaching the bearings to the drive frame 
should also be checked.

Variable Frequency Drive 
Operation

NOTE

It is the responsibility of the installing body to 
perform coast-down tests and identify any resonant 
frequencies after the equipment is fully installed. 
These resonant frequencies are to be removed 
from the operating range of the fan by using the 
“skip frequency” function in the VFD programming. 
Failure to remove resonant frequencies from the 
operating range will decrease the operating life of 
the fan and void the warranty.

Model XUEFD-100-BI – Variable Speed 
Drives

The XUEFD-100-BI comes equipped with a factory 
integrated speed controller. Single-phase models will 
use a electronically commutated (EC) motor with a 
potentiometer dial to adjust motor rpm. To change 
the speed, simply turn the dial. Three-phase models 
will offer a mounted, wired and programmed VFD 
and premium induction motor. Changing speeds on 
a 3-phase model involves pressing the up and down 
arrows located on the VFD interface.

Both single- and 3-phase versions feature a built-
in electrical disconnect and the option for external 
control through 0-10 VDC signal.

Summary of Contents for XUEF-100

Page 1: ...s may be required if seismic activity is present If more information is needed contact a licensed professional engineer before moving forward 1 Follow all local electrical and safety codes as well as the National Electrical Code NEC and the National Fire Protection Agency NFPA where applicable Follow the Canadian Electric Code CEC in Canada 2 The rotation of the wheel is critical It must be free t...

Page 2: ...age The manufacturer will not be responsible for damage during storage These suggestions are provided solely as a convenience to the user INDOOR The ideal environment for the storage of fans and accessories is indoors above grade in a low humidity atmosphere which is sealed to prevent the entry of blowing dust rain or snow Temperatures should be evenly maintained between 30 to 110 F 1 to 43 C wide...

Page 3: ...ake sure it is in working order 1 Check all fasteners set screws on the fan wheel bearings drive motor base and accessories for tightness 2 Rotate the fan wheel by hand and assure no parts are rubbing Access to the wheel is obtained through a bolted panel located on the side of the fan housing 3 Ensure proper wheel settings for radial gap and alignment Refer to Radial Gap Overlap and Wheel Alignme...

Page 4: ...t it be operated in a completely level position For further details on safety practices involving industrial and commercial fans please refer to AMCA Publication 410 Electrical Disconnects All fan motors should have disconnects located in close visual proximity to turn off electrical service Service disconnects shall be locked out when maintenance is being performed Moving Parts All moving parts m...

Page 5: ...age which becomes the installer s responsibility Optional Height Savings Bracket For illustration purposes some lifting location images with isolation bases are shown with optional height savings brackets Lift unit using the corner hole located in the isolation base with and without the height savings bracket Isolation Base Isolation Base with Height Savings Bracket XUEFD 100 XUEF 200 and XUEF 300...

Page 6: ...l sizes have field rotatable housings For the XUEF 400 rotatable housings are standard on sizes 30 and less arrangement 10 and Class 0 I and II Removal of the housing bolts allows the discharge to be rotated to the clockwise positions shown above For downblast DB discharge position a portion of the frame angle must be removed Fan rotation is always specified from the drive side of the housing Instal...

Page 7: ... fan with an open inlet too close to a wall or bulkhead will cause reduced fan performance It is desirable to have a minimum of three fourths of a wheel diameter between the fan inlet and the wall Free Discharge Free or abrupt discharge into a plenum results in a reduction in fan performance The effect of discharge static regain is not realized R o t ation R o t ation POOR Length of Straight Duct ...

Page 8: ...nly See the latest edition of NFPA 96 Standard for Ventilation Control and Fire Protection of Commercial Cooking Operations for detailed installation instructions materials duct connections and clearances XUEF 300 and 400 models are listed for grease removal UL cUL 762 File no MH11745 Drain Options XUEF D 100 Drain only XUEF 200 None Drain only With plug XUEF 300 None With plug XUEF 400 None With ...

Page 9: ... straight line from sheave to sheave with a slight bow on the slack side Aligning Sheaves with a Straight Edge Field Coating Touch Up Procedure for Scratched Areas Standard coating and color is RAL 7023 Concrete Grey The procedure outlines the correct method for repairing minor scratches in the coating 1 Scuff affected area to be repaired using medium sandpaper provided or medium Scotch Brite pad ...

Page 10: ...he unit and noting if rotation is in the same direction as the airflow at the outlet and conforms to the rotation decal affixed to the unit Wheels as viewed from the drive side Wheel Cone Radial Gap Radial Gap Overlap A Straight Edge Straight Edge Inlet Cone Inlet Cone Backward Inclined Radial Gap Overlap and Wheel Alignment Radial Gap and Overlap Dimensions XUEFD 100 BI A Overlap Overlap Tolerance ...

Page 11: ...blessure grave ou de mort débrancher et verrouiller l alimentation électrique en position Arrêt avant tout contrôle ou entretien Additional Steps for Initial Start Up 1 Check for proper wheel rotation by momentarily energizing the fan Access to view the wheel can be gained through the blower housing access panel One of the most frequently encountered problems are motors that are wired to rotate th...

Page 12: ...ld be removed to prevent unbalance and possible damage 4 Inspect fan impeller and housing looking for fatigue corrosion or wear Fan Operation All fans should be run every thirty 30 days or at least bumped every thirty days It is preferred that each fan is run as this causes all electrical and mechanical components to get up to temperature displacing any formed condensation redistributes load on be...

Page 13: ...sted by raising or lowering the motor pivot plate For initial tensioning the proper belt deflection halfway between sheave centers is 1 64 inch for each inch of belt span Check belt tension two times during the first 24 hours of operation and periodically thereafter Belt Span Deflection Belt Span 64 Wheel and Fastener Maintenance Wheels require very little attention when exhausting clean air however ...

Page 14: ...g and until clean grease is seen purging from the bearing The lubrication interval may be modified based on the condition of the purged grease If bearing is not visible to observe purged grease lubricate with number of shots indicated in chart for bore size For conditions including high temperatures moisture dirt or excessive vibration consult the factory for a specific lubrication interval for your...

Page 15: ...s procedures for removal and installation 3 Before removing the bearing bolts make sure the shaft is supported slightly Remember to consider the wheel weight on the shaft 4 Remove both bearings from the shaft and clean remove any burrs using an emery cloth or file 5 Clean mounting surface of any dirt or grease Bearing Installation 1 Before installing read bearing manufacturers procedures Before put...

Page 16: ...uage de conformité UL Each fan bears a manufacturer s nameplate with model number and serial number embossed This information will assist the local manufacturer s representative and the factory in providing service and replacement parts Before taking any corrective action make certain unit is not capable of operation during repairs XUEFD 100 Motor Wheel Inlet Cone Scroll Housing Motor Bracket Moto...

Page 17: ... Slinger XUEF 300 Rub Ring XUEF 300 Shaft Seal XUEF 300 Fan Shaft Opposite Drive Side Bearing Drive Side Bearing Wheel Inlet Cone Inlet Flange Inlet Companion Flange Grease Container XUEF 300 Grease Fan Brackets XUEF 300 Inlet Guard Shaft Pulley driven Motor Pulley driver Weatherhood Components Optional Accessories ...

Page 18: ... Pulley driven Drive Frame Assembly Motor Adjustable Motor Plate Companion Outlet Flange Punched Outlet Flange Outlet Guard Belt s Scroll Housing Heat Slinger Rub Ring Shaft Seal Fan Shaft Opposite Drive Side Bearing Drive Side Bearing Wheel Inlet Cone Inlet Flange Inlet Companion Flange Inlet Guard Motor Cover ...

Page 19: ...ystem Use correction factor to adjust for temperature altitude Resize ductwork Clean filters coils Change fan speed High Motor Amp Draw Fan Check rotation of wheel Reduce fan speed Duct System Resize ductwork Check proper operation of isolation and bypass dampers Check filters and access doors Fan Doesn t Operate Electrical Supply Check fuses circuit breakers Check for switches turned off or disconn...

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