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Utility Fans

11

Unit Start-Up

Visual Inspection of Equipment

The equipment type and arrangement should be 
verified as ordered at once when it arrives at the 
jobsite. When a discrepancy is found, the local 
representative must be notified immediately so 
that corrective action may be investigated. Verify 
electrical conformance to specifications. Unauthorized 
alterations and unauthorized backcharges will not be 
recognized by manufacturer.

After the unit has been assembled, installed and all 
utilities have been hooked up, the unit is now ready 
for operation.

Check

Before starting the unit, check the following:

1.  Confirm that building supply voltage matches the 

voltage for which the unit is wired.

2.  Check all piping and wiring penetrations made by 

contractors for water tightness. All penetrations 
must be made watertight to prevent water 
damage to the unit and building.

3.  Rotate the fan wheel manually to be sure that it 

is free to operate. Remove any dirt or debris that 
may have accumulated during installation.

4.  Check the fan bearing setscrews for tightness.

5.  Check alignment of sheaves and V-belts. See 

Belt Drive Maintenance section.

6.  Inspect all fasteners to ensure that none have 

loosened during shipment.

7.  Check flex coupling for proper alignment and 

connect between motor shaft and fan shaft 
(direct drive).

8.  Check all guarding to ensure that it is securely 

attached and not interfering with rotating parts.

9.  Check all electrical connections for proper 

attachment.

10.  Check housing and ductwork, if accessible, 

for obstructions and foreign material that may 
damage the fan wheel.

11.  Fill drainage piping trap.

WARNING

Disconnect and secure to the 

OFF

 position all 

electrical power to the fan prior to inspection 
or servicing. Failure to comply with this safety 
precaution could result in serious injury or death.

DANGER

Pour écarter les risques de blessure grave ou 
de mort, débrancher et verrouiller l’alimentation 
électrique en position « Arrêt » avant tout contrôle 
ou entretien.

Additional Steps for Initial Start-Up

1.  Check for proper wheel 

rotation by momentarily 
energizing the fan. 
Access to view the wheel 
can be gained through 
the blower housing 
access panel.

 

One of the most frequently encountered problems 
are motors that are wired to rotate the wheel in 
the wrong direction. This is especially true with 
3-phase installations where the motor will run in 
either direction, depending on how it has been 
wired. To reverse rotation of a 3-phase motor, 
interchange any two of the three electrical leads. 
Single phase motors can be reversed by changing 
internal connections as described on the motor 
label or wiring diagram. 

2.  Fans with multi-speed motors should be checked 

on low speed during initial start-up.

3.  Check for unusual noise, vibration or overheating 

of bearings. Refer to the “Troubleshooting” section 
of this manual if a problem develops.

4.  Grease may be forced out of the bearing seals 

during initial start-up. This is a normal self-purging 
feature for the type of bearing used on this 
product.

Model XUEFD-100-BI - Three-phase

This unit ships with the variable frequency drive (VFD) 
preprogrammed based on selected performance. No 
additional programming is required.

1.  To operate, turn disconnect on and allow VFD to 

power up.

2.  Once VFD display is shown, press 

LO/RE

 button 

which will switch control from remote to local.

3.  If necessary, use vertical arrows to scroll through 

display screens to find frequency reference 

F

.

4.  Frequency should be programmed from factory. 

To balance system (by adjusting frequency), press 

Enter

 and use vertical arrows and 

Reset / >

 button 

until desired frequency is achieved. Press 

Enter

 to 

set frequency.

5.  Press 

Run

 to start fan.

6.  If additional adjustment is required, press 

Stop

 and 

repeat steps 3-4.

NOTE

Model XUEF units should be operated only when 
attached to the system for which they were 
designed. Without proper system static pressure, 
the motor could be overloaded.

Summary of Contents for XUEF-100

Page 1: ...s may be required if seismic activity is present If more information is needed contact a licensed professional engineer before moving forward 1 Follow all local electrical and safety codes as well as the National Electrical Code NEC and the National Fire Protection Agency NFPA where applicable Follow the Canadian Electric Code CEC in Canada 2 The rotation of the wheel is critical It must be free t...

Page 2: ...age The manufacturer will not be responsible for damage during storage These suggestions are provided solely as a convenience to the user INDOOR The ideal environment for the storage of fans and accessories is indoors above grade in a low humidity atmosphere which is sealed to prevent the entry of blowing dust rain or snow Temperatures should be evenly maintained between 30 to 110 F 1 to 43 C wide...

Page 3: ...ake sure it is in working order 1 Check all fasteners set screws on the fan wheel bearings drive motor base and accessories for tightness 2 Rotate the fan wheel by hand and assure no parts are rubbing Access to the wheel is obtained through a bolted panel located on the side of the fan housing 3 Ensure proper wheel settings for radial gap and alignment Refer to Radial Gap Overlap and Wheel Alignme...

Page 4: ...t it be operated in a completely level position For further details on safety practices involving industrial and commercial fans please refer to AMCA Publication 410 Electrical Disconnects All fan motors should have disconnects located in close visual proximity to turn off electrical service Service disconnects shall be locked out when maintenance is being performed Moving Parts All moving parts m...

Page 5: ...age which becomes the installer s responsibility Optional Height Savings Bracket For illustration purposes some lifting location images with isolation bases are shown with optional height savings brackets Lift unit using the corner hole located in the isolation base with and without the height savings bracket Isolation Base Isolation Base with Height Savings Bracket XUEFD 100 XUEF 200 and XUEF 300...

Page 6: ...l sizes have field rotatable housings For the XUEF 400 rotatable housings are standard on sizes 30 and less arrangement 10 and Class 0 I and II Removal of the housing bolts allows the discharge to be rotated to the clockwise positions shown above For downblast DB discharge position a portion of the frame angle must be removed Fan rotation is always specified from the drive side of the housing Instal...

Page 7: ... fan with an open inlet too close to a wall or bulkhead will cause reduced fan performance It is desirable to have a minimum of three fourths of a wheel diameter between the fan inlet and the wall Free Discharge Free or abrupt discharge into a plenum results in a reduction in fan performance The effect of discharge static regain is not realized R o t ation R o t ation POOR Length of Straight Duct ...

Page 8: ...nly See the latest edition of NFPA 96 Standard for Ventilation Control and Fire Protection of Commercial Cooking Operations for detailed installation instructions materials duct connections and clearances XUEF 300 and 400 models are listed for grease removal UL cUL 762 File no MH11745 Drain Options XUEF D 100 Drain only XUEF 200 None Drain only With plug XUEF 300 None With plug XUEF 400 None With ...

Page 9: ... straight line from sheave to sheave with a slight bow on the slack side Aligning Sheaves with a Straight Edge Field Coating Touch Up Procedure for Scratched Areas Standard coating and color is RAL 7023 Concrete Grey The procedure outlines the correct method for repairing minor scratches in the coating 1 Scuff affected area to be repaired using medium sandpaper provided or medium Scotch Brite pad ...

Page 10: ...he unit and noting if rotation is in the same direction as the airflow at the outlet and conforms to the rotation decal affixed to the unit Wheels as viewed from the drive side Wheel Cone Radial Gap Radial Gap Overlap A Straight Edge Straight Edge Inlet Cone Inlet Cone Backward Inclined Radial Gap Overlap and Wheel Alignment Radial Gap and Overlap Dimensions XUEFD 100 BI A Overlap Overlap Tolerance ...

Page 11: ...blessure grave ou de mort débrancher et verrouiller l alimentation électrique en position Arrêt avant tout contrôle ou entretien Additional Steps for Initial Start Up 1 Check for proper wheel rotation by momentarily energizing the fan Access to view the wheel can be gained through the blower housing access panel One of the most frequently encountered problems are motors that are wired to rotate th...

Page 12: ...ld be removed to prevent unbalance and possible damage 4 Inspect fan impeller and housing looking for fatigue corrosion or wear Fan Operation All fans should be run every thirty 30 days or at least bumped every thirty days It is preferred that each fan is run as this causes all electrical and mechanical components to get up to temperature displacing any formed condensation redistributes load on be...

Page 13: ...sted by raising or lowering the motor pivot plate For initial tensioning the proper belt deflection halfway between sheave centers is 1 64 inch for each inch of belt span Check belt tension two times during the first 24 hours of operation and periodically thereafter Belt Span Deflection Belt Span 64 Wheel and Fastener Maintenance Wheels require very little attention when exhausting clean air however ...

Page 14: ...g and until clean grease is seen purging from the bearing The lubrication interval may be modified based on the condition of the purged grease If bearing is not visible to observe purged grease lubricate with number of shots indicated in chart for bore size For conditions including high temperatures moisture dirt or excessive vibration consult the factory for a specific lubrication interval for your...

Page 15: ...s procedures for removal and installation 3 Before removing the bearing bolts make sure the shaft is supported slightly Remember to consider the wheel weight on the shaft 4 Remove both bearings from the shaft and clean remove any burrs using an emery cloth or file 5 Clean mounting surface of any dirt or grease Bearing Installation 1 Before installing read bearing manufacturers procedures Before put...

Page 16: ...uage de conformité UL Each fan bears a manufacturer s nameplate with model number and serial number embossed This information will assist the local manufacturer s representative and the factory in providing service and replacement parts Before taking any corrective action make certain unit is not capable of operation during repairs XUEFD 100 Motor Wheel Inlet Cone Scroll Housing Motor Bracket Moto...

Page 17: ... Slinger XUEF 300 Rub Ring XUEF 300 Shaft Seal XUEF 300 Fan Shaft Opposite Drive Side Bearing Drive Side Bearing Wheel Inlet Cone Inlet Flange Inlet Companion Flange Grease Container XUEF 300 Grease Fan Brackets XUEF 300 Inlet Guard Shaft Pulley driven Motor Pulley driver Weatherhood Components Optional Accessories ...

Page 18: ... Pulley driven Drive Frame Assembly Motor Adjustable Motor Plate Companion Outlet Flange Punched Outlet Flange Outlet Guard Belt s Scroll Housing Heat Slinger Rub Ring Shaft Seal Fan Shaft Opposite Drive Side Bearing Drive Side Bearing Wheel Inlet Cone Inlet Flange Inlet Companion Flange Inlet Guard Motor Cover ...

Page 19: ...ystem Use correction factor to adjust for temperature altitude Resize ductwork Clean filters coils Change fan speed High Motor Amp Draw Fan Check rotation of wheel Reduce fan speed Duct System Resize ductwork Check proper operation of isolation and bypass dampers Check filters and access doors Fan Doesn t Operate Electrical Supply Check fuses circuit breakers Check for switches turned off or disconn...

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