ENGLISH
OPERA
TING AND
MAINTENANCE INSTR
UCTION
Page 1: ...ENGLISH OPERATING AND MAINTENANCE INSTRUCTION OPERATING AND MAINTENANCE INSTRUCTION ...
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Page 3: ...as gloves goggles and face shield It indicates important recommendations about disposal andrecycling process of products in accordance with the environmental regulations ELECTRIC PISTON PUMP ELECTRIC PISTON PUMP WARNING PLATE p 13 CLEANING AND OR REPLACEMENT OF THE PRESSURE TRANSMITTER p 14 RECIRCULATING SAFETY VALVE GROUP REF 37440 p 15 COMPLETE PUMPING GROUP STORM 5 p 16 COMPLETE PRESSURE CONTRO...
Page 4: ...pushed towards the pump outlet and then sent to the gun through the flexible hose A mechanical device on the side of the reduction gear casing allows to adjust and control the pressure of the material coming out of the pump When the pump reaches the set value the motor stops and starts again when the value decreases Asafetyvalveavoidingoverpressure guaranteesthetotalreliability of the equipment TE...
Page 5: ...ch Pressure control knob Reduction box Pumping group High pressure flexible pipe of compensation Suction filter Description Description 7 8 9 10 11 Recirculation tube Drain valve Airless manual gun Trigger safety clamp Product flexible pipe connection 2 1 2 7 8 10 11 8 9 5 3 7 4 6 ...
Page 6: ...ofsafetydevicesfor their own safety and about the general rulesforaccidentpreventionincomplian cewithinternationalregulationsandwith the laws of the country where the plant is used The behaviour of the employees shall strictlycomplywiththeAccidentpreven tion AND ALSO ENVIRONMENTAL regulations in force in the country where the plant is installed and used Read carefully and entirely the following in...
Page 7: ...E OF ANY ACCESSORIES OR TOOLING OTHER THAN THOSE RECOMMENDED IN THIS MANUAL MAY CAUSE DAMAGE OR INJURE THE OPERATOR The fluid contained in the flexible hose can be very dangerous Handle the flexible hose carefully Do not pull the flexible hose to move the equipment Never use a damaged or a repaired flexible HOSE The high speed of travel of the product in the hose can create static electricity thro...
Page 8: ... earthing Only a technician or a skilled person should perform the connection of the plug to the electric cable Should anyone use an extension cable between thetoolingandthesocket itmusthavethesame characteristics as the cable supplied minimum diameter of the wire 2 5 mm2 with a maximum length of 50 mt Higher lengths and lower diameters can provoke excessive voltage falls and also an anomalous wor...
Page 9: ...ing Absolutely avoid to spray solvents indoors In addition it is recommended to keep away from the pump in order to avoid the contact between the solvent fumes and the electric motor Now the machine is ready Should you use water paints besides the solvent wash a wash with soapy and then clean water is suggested Insert the gun trigger lock and assemble the nozzle PREPARATION OFTHE PAINT Make sure t...
Page 10: ...njected The drain valve is a safety valve too When working at the maximum pressure available releasing the gun trigger sudden increases of pressure can occur In this case the drain valve opens automatically eliminating part of the product from the recirculating tube Then it closes so as to go back to the first working conditions START OFTHE PAINTING OPERATIONS Use the tooling after performing all ...
Page 11: ...product till a clean solvent comes out Now release the trigger Lift again the suction pipe and remove the solvent tank Now point the gun at the solvent tank and press the trigger so as to recover the residual solvent As the pump starts idling press the switch OFF 0 to stop the equipment In case of long storage we recommend you to suck and to leave light mineral oil inside the pumping group and the...
Page 12: ...nse The filter of the gun butt is too fine The nozzle is worn The gaskets of the pumping group are worn Suction or delivery valve dirty Drain valve defective Check the correct connection to the power supply Check the extension cable Ensure the On Off switch is on the on position and turn clockwise the pressure control knob Verify and replace it if necessary Verify and replace it if necessary Open ...
Page 13: ...he gun clamp Open the drain valve M5 to release the residual pressure always clockwise WARNING Iftheequipmentisstillunderpressureafterperformingtheoperationsabovedescribed because of the nozzle or the flexible hose clogged proceed as follows Loosen very slowly the gun nozzle Release the clamp Point the gun at the container of the product and press the trigger to release pressure Loosen very slowly...
Page 14: ...regoingonwiththeoperations fol low the correct procedure of decompression Disconnect the pipe N1 from the pumping group Disconnectthepumpinggroupbyunscrewingthetwofastening screws N2 Remove the protection collar N3 Using a screwdriver turn the motor N4 till the piston rod is on its stroke lowest point N5 Extract the pumping group from the housing N6 N3 N2 N6 N5 N1 N4 ...
Page 15: ...ton rod and replace the gaskets group if worn If necessary remove the upper gaskets for their replace ment See the exploded view of the pumping group for the correct assembly Apparecchi per verniciatura ATTENZIONE UTILIZZARE GRUPPI ELETTROGENI CON ALTERNATORE ASINCRONO http www larius com Paint spraying units WARNING USE POWER UNITS WITH ASYNCHRONOUS ALTERNATOR e mail larius larius com WARNING PLA...
Page 16: ...re the equipment does not suck materials remove the product tank Open the drain valve P3 Disassemble the pumping group as shown on the previous chapter Remove the pressure sensor from its housing and chek if the pin can move If necessary clean thoroughly Check the seals O ring and teflon ring if worn or pinched replace them Disassemblethesupportingblockandcheckthemicroswitch operates properly by u...
Page 17: ...NG Always indicate code and quantity for each part required 5 9 3 2 4 1 6 7 8 10 Pos O ring Valve housing O ring Antiextrusion ring Material rod Spring Bush Dowel Knob Dowel 8402 37447 301013 37284 37446 37281 37449 37444 37448 37289 1 2 3 4 5 6 7 8 9 10 Code Description ...
Page 18: ...in Ball Ø9 Washer 37075 37113 37144 37107 37019 37111 96087 98362 7071 37553 1 2 3 4 5 6 7 8 9 Code Description Code Description 10 11 12 13 14 15 16 17 18 Complete lower seals Washer Scraper ring Pump piston Washer Ball clamp pin O ring Ball Ø1 2 Suction valve Complete gasket kit upper and lower cod 37458 Pumping maintenance kit cod 40347 37457 37130 37554 98371 98368 98370 96093 16120 98372 11 6...
Page 19: ...cod 37438 Red cod 37434 White cod 37433 Steel female ring cod 37436 cod 37172 Red cod 37434 White cod 37433 cod 37144 Lower seals White cod 37433 Steel male ring cod 37439 Red cod 37434 White cod 37433 Steel female ring cod 37437 cod 37456 Red cod 37434 Scraper ring cod 37554 cod 37457 ...
Page 20: ...18 STORM 5 English COMPLETE PRESSURE CONTROL DEVICE S 1 2 3 5 4 6 4 4 8 9 10 11 12 13 15 14 16 17 18 20 19 22 21 21 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 ...
Page 21: ...Nipple 1 4 G M16x1 5 Dowel 1 4 GC Revolving union Nut Washer Washer Stainless steel fitting M16x1 5 Body Screw Copper washer Stainless steel fitting 3 8 16308 16301 32017 1A 96028 16037 37419 81017 16315 16309 16303 4060 16304 16306 16311 16313 22059 16310 16312 16280 16307 54004 37418 96090 4077 16332 16331 16333 9287 16334 11955 16335 16336 33008 5258 96201 96202 95218 96207 96203 96204 96206 96...
Page 22: ...20 STORM 5 English T DRIVE ASSEMBLY AND SUCTION PIPE 6 2 19 1 34 35 36 37 10 33 5 14 7 8 9 31 13 32 15 20 21 25 22 24 23 12 26 27 29 30 28 39 40 41 ...
Page 23: ...n pag 22 Nut Washer Gear wheel Spacer Rigid extension Stainless steel coarse drum filter 25 MESH inox standard Stainless stell fine drum filter 40 MESH inox on request Complete rigid extension 37485 96030 32005 37423M 37425M 37117 37118 37128 37259 37131 37148 37153 37157 37161 37163 37165 34009 37177 37167 37175 32024 8385 11032 34008 91062 37431 37133 37135 37217 37181 37222 37216 37215 37090 Co...
Page 24: ...the wear of the pinion at least every 1000 working hours Periodically check the perfect connection among all the electrical components at least every 200 working hours The length of the brush contact must be higher than 9 mm to guarantee a good working of the rotary group DISCONNECT THE POWER SUPPLY BEFORE CHECKING OR REPLACINGTHE BRUSHES Minimum length of the brush 2 1 9 mm ...
Page 25: ...416 84007 901568 32024 52017 18230 54003 1 2 3 5 6 7 10 11 12 13 14 15 Code Description V COMPLETETROLLEY Z ACCESSORIES ATTENZIONE per ogni particolare richiesto indicare sempre il codice e la quantità Pos Revolving fitting for recirculation Delivery complensation 3 8 15mt High pressure manometer with pipe fitting M16x1 5 M 16058 18510 147 1 2 3 Code Description 10 6 13 1 2 7 3 5 11 12 14 15 1 3 2...
Page 26: ...Code 95221 FILTER 200 MESH Code 85014 FILTER 40 MESH Code 85012 FILTER 20 MESH Code 37215 FILTER 40 MESH inox Code 37216 FILTER 20 MESH inox Code 18510 ANTIPULSATIONS HOSE Code 217550 MX 750 Code 217560 MX 1000 E Code 217570 MX 1100 E MX 750 MX 1000 E MX 1100 E MANUAL GUN LX T Code 14310 NOZZLE 4mm Code 14311 NOZZLE 6mm Code 14312 NOZZLE 8mm ...
Page 27: ... 43 80 51 40 51 60 51 80 Code 18270 SUPER FAST CLEAN base UE 11 16x16 Code 18280 GASKET SUPER FAST CLEANTIP SUPER FAST CLEAN Nozzles code SFC07 20 SFC07 40 SFC09 20 SFC09 40 SFC11 20 SFC11 40 SFC13 20 SFC13 40 SFC13 60 SFC15 20 SFC15 40 SFC15 60 SFC17 20 SFC17 40 SFC17 60 SFC19 20 SFC19 40 SFC19 60 SFC21 20 SFC21 40 SFC21 60 SFC23 20 SFC23 40 SFC23 60 SFC25 20 SFC25 40 SFC25 60 SFC27 20 SFC27 40 S...
Page 28: ...80 240 PLA M16x1 5 REVERSIBLE TIP INCLUDED Code 11421 11426 11431 cm 130 180 240 PAINT ROLLER TELESCOPIC Code 16988 Roller cover for rough surfaces Code 16997 Roller cover for smooth surfaces Code 16998 Roller cover for very smooth surfaces Code 16999 Roller cover for semi rough surfaces Code 16780 Extension 120 195 cm ...
Page 29: ...Due to a constant product improvement programme the factory reserves the right to modify technical details mentioned in this manual without prior notice ...
Page 30: ...11 52 Fax 39 0341 62 12 43 E mail larius larius com Internet http www larius com Manufacturer DIRECT LINE Tel 39 0341 621256 Fax 39 0341 621234 CUSTOMERS TECHNICAL SERVICE TORNADO Ref 16720 TORNADO Ref 16722 EXCALIBUR Ref 18600 EXCALIBUR Ref 18601 EXCALIBUR Ref 18610 TORNADO Ref 16730 ...
