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F-620-0912

09/2012

LANDOLL CORPORATION

1900 North Street

Marysville, Kansas 66508

(785) 562-5381

800-428-5655 ~ WWW.LANDOLL.COM

Model 2410

Weatherproofer I

Operator’s Manual

Summary of Contents for Weatherproofer I 2410

Page 1: ...F 620 0912 09 2012 LANDOLL CORPORATION 1900 North Street Marysville Kansas 66508 785 562 5381 800 428 5655 WWW LANDOLL COM Model 2410 Weatherproofer I Operator s Manual...

Page 2: ......

Page 3: ...tion 2410 7 24 After August 2013 3 21 LED Light and SMV Bracket Installation 2410 6 24 and 2410 9 24 After August 2013 3 23 Final Assembly 3 24 Rear Jack Installation 3 24 Finishing Combo w Chopper Re...

Page 4: ...F 620 0912 Edition Disc Blades 4 5 Depth Stop Adjustment Manual 4 5 Wheel Bearing Maintenance 4 6 Hydraulic Maintenance 4 7 Transport 4 7 Lubrication Maintenance 4 10 Storage 4 10 5 Troubleshooting Gu...

Page 5: ...ctical advice for the care and maintenance of your Landoll equipment Drawings in this section locate adjustment points on the equipment NOTE IF THE EQUIPMENT IS IMPROPERLY ASSEMBLED OR MAINTAINED THE...

Page 6: ...e sure you read and understand the information contained in this manual and on the machine signs decals before you attempt to operate or maintain this vehicle The safety statements contained in this m...

Page 7: ...ed Weight Lbs 2410 6 24 16 18 6 24 15 4 12 0 14 560 2410 7 24 18 20 7 24 17 4 14 0 15 822 2410 9 24 22 22 9 24 19 6 18 0 17 010 Tire Inflation Tire Size Tire Manufacturer Ply Load Rating Inflation Pre...

Page 8: ...62 80 100 1 2 20 40 50 65 81 90 112 9 16 12 55 62 80 100 110 137 9 16 18 60 75 90 112 130 162 5 8 11 75 94 110 137 170 212 5 8 18 85 106 130 162 180 225 3 4 10 130 162 200 250 280 350 3 4 16 150 188...

Page 9: ...FOOT POUNDS PARKER BRAND FITTINGS Dash Size 37 Degree JIC O Ring ORS O Ring Boss ORB 4 11 13 15 17 13 15 5 14 16 21 23 6 20 22 34 36 25 29 8 43 47 58 62 40 44 10 55 65 100 110 57 5 62 5 12 80 90 134...

Page 10: ...2 4 F 620 0912 Edition STANDARD SPECIFICATIONS Figure 2 1 Shank and Light Bracket Placement Assembly 2410 6 24 3 3 8 4 7 8 7 7 8 3 3 8 4 7 8 7 7 8 2410 6 shank placement 8 1 8 8 1 8 22 1 2 22 1 2...

Page 11: ...STANDARD SPECIFICATIONS 2 5 Figure 2 2 Shank and Light Bracket Placement Assembly 2410 7 24 10 3 8 2 3 8 2 3 8 10 3 8 6 3 8 2410 7 shank placement 6 3 8 6 3 8...

Page 12: ...0912 Edition STANDARD SPECIFICATIONS Figure 2 3 Shank and Light Bracket Placement Assembly 2410 9 24 8 7 16 2 3 8 2 3 8 10 3 8 6 3 8 6 3 8 10 3 8 4 5 16 8 7 16 2410 9 shank placement 22 1 2 22 1 2 2...

Page 13: ...NS 2 7 Figure 2 4 Finishing Combo w Chopper Reel Installation 2410 7 24 2410 9 24 m171128 finishing combo placement 20 5 32 45 31 32 20 5 32 45 31 32 12 3 32 43 3 16 12 3 32 43 3 16 2410 6 24 7 21 32...

Page 14: ...SPECIFICATIONS Figure 2 5 Finishing Combo w Conditioner Reel Installation 2410 7 24 2410 9 24 m172492 finishing combo cond reel placement 20 5 32 45 31 32 20 5 32 45 31 32 11 5 8 43 3 16 11 5 8 43 3 1...

Page 15: ...STANDARD SPECIFICATIONS 2 9 Figure 2 6 Finishing Chopper Reel Installation 2410 9 24 m171126 finishing chopper placement 2410 7 24 43 31 32 43 31 32 43 3 4 43 3 4 2410 6 24 35 35...

Page 16: ...STANDARD SPECIFICATIONS Figure 2 7 Finishing Conditioner Reel Installation m172497 finishing cond reel placement P N 172499 2410 9 24 P N 172498 2410 7 24 P N 172497 2410 6 24 43 31 32 43 31 32 43 3...

Page 17: ...STANDARD SPECIFICATIONS 2 11 Figure 2 8 Finishing Harrow Installation 2410 9 24 m171127 finishing harrow placement 2410 7 24 20 3 8 12 3 32 20 3 8 12 3 32 2410 6 24 8 11 32 8 11 32...

Page 18: ...2 12 F 620 0912 Edition STANDARD SPECIFICATIONS...

Page 19: ...torques shown in Table 2 1 DANGER WARNING DANGER CAUTION Disc blades are extremely sharp Exercise extreme care when working on or near disc blades Do not allow disc to roll over or fall onto any body...

Page 20: ...9 frame assembly RH FRAME ASSEMBLY 1 1 2 X 16 LOCKOUT CYLINDER STOP L PIN 1 8 HAIRPIN FRAME JOINT PLATE 3 4 10 X 11 HEX HEAD CAP SCREW 3 4 10 HEX LOCK NUT 3 4 10 X 2 1 4 HEX HEAD CAP SCREW 3 4 10 HEX...

Page 21: ...I when fully assembled See Figure 3 1 2 Bolt frame halves together using 3 4 10 x 2 1 4 hex head cap screws and hex lock nuts in the front and rear plates Bolt center frame halves together using fram...

Page 22: ...P 3 4 10 HEX LOCK NUT TIRE AND WHEEL ASSEMBLY LEVELING LINKAGE BUSHING ROCKSHAFT 3 4 10 X 2 HEX HEAD CAP SCREW LIFT BEARING CAP 3 4 10 HEX LOCK NUT 4 UHMW BEARING 3 4 10 X 2 HEX HEAD CAP SCREW 2410 7...

Page 23: ...pins and 5 16 x 2 1 2 spring slotted pins See Figure 3 2 4 Install 90o adapters in each port of both 3 1 2 x 16 2410 6 24 or 4 x 16 2410 7 24 2410 9 24 hydraulic cylinders IMPORTANT Do not use 90o ad...

Page 24: ...ELER TUBE HITCH PIN 1 2 X 2 1 4 GROOVED ALLOY PIN 8 GR8 JACK 3 4 10 X 7 HEX HEAD CAP SCREW 1 8 HEX LOCK NUT HITCH RING HITCH BUSHING 1N FLAT WASHER 3 4 10 FLANGE NUT 1 1 4N FLAT WASHER 1 8 HEX LOCK NU...

Page 25: ...ide and retract hoses can be located on the other side for reference IMPORTANT The leveler tower must be installed so that the narrow end of the tower is down and the reinforced holes are to the rear...

Page 26: ...top Assembly Installation 2410 depth stop tube op DEPTH STOP TUBE ASSEMBLY DEPTH STOP HANDLE 5 8 11 HEX LOCK NUT DEPTH STOP MOUNT PLATE 5 8 11 X 2 1 2 HEX HEAD CAP SCREW WHEEL AND LIFT ASSEMBLY FRAME...

Page 27: ...depth stop tube assembly on top of the center frame Insert a 5 8 11 x 2 1 2 hex head cap screw in the rear hole of the tube assembly from the left side See Figure 3 4 Insert the screw through the dept...

Page 28: ...D CAP SCREW GR8 CLAMP PLATE LEFT FRONT DISC GANG ASSEMBLY 3 4 10 HEX LOCK NUT 2410 9 disc gang inst CLAMP PLATE 3 4 10 X 11 HEX HEAD CAP SCREW GR8 SEE DETAIL A 3 4 10 X 2 HEX HEAD CAP SCREW GR8 CLAMP...

Page 29: ...rews and hex lock nuts See Figure 3 5 Disc blades are extremely sharp Exercise extreme care when working on or near disc blades Do not allow disc to roll over or fall onto any body part Do not allow w...

Page 30: ...2410 shank inst op 1 1 4 SHARK FIN POINT 1 1 4 SHANK V CAP POINT CLAMP ASSEMBLY 3 4 10 HEX LOCK NUT 5 8 11 HEX LOCK NUT 3 4 10 X 4 HEX HEAD CAP SCREW 5 8 11 X 3 3 4 HEX HEAD CAP SCREW 1 1 4 X 4 BOLT...

Page 31: ...in shank to each clamp assembly using 3 4 10 x 4 hex head cap screw and hex lock nut in the top hole and 5 8 11 x 3 3 4 hex head cap screw 5 8 x 3 4 x 1 1 4 connex bushing and hex lock nut in the seco...

Page 32: ...8 HAIRPIN CYLINDER STOP L PIN HOSE CLAMP ADAPTER 45 ADAPTER 90 4 X 16 HYDRAULIC CYLINDER 3 8 X 67 HOSE ASSEMBLY 8 PORT MANIFOLD 3 8 X 103 1 4 HOSE ASSEMBLY 3 8 X 48 1 2 X 96 3 8 X 86 HOSE ASSEMBLY AD...

Page 33: ...1 8 HAIRPIN CYLINDER STOP L PIN HOSE CLAMP ADAPTER 45 ADAPTER 90 4 X 16 HYDRAULIC CYLINDER 3 8 X 54 HOSE ASSEMBLY 8 PORT MANIFOLD 3 8 X 96 HOSE ASSEMBLY 3 8 X 40 1 2 X 96 3 8 X 78 HOSE ASSEMBLY ADAPTE...

Page 34: ...s 2 Install fittings into manifold according to Figures 3 7 and 3 8 3 Install wheel lift hoses per Figures3 7 and 3 8 4 Hold each system of hoses in place using 3 8 16 x 4 hex head cap screw hose clam...

Page 35: ...NGLE AMBER LAMP RED REFLECTOR ORANGE STRIPE ORANGE STRIPE RED REFLECTOR 1 4 20 HEX LOCK NUT 1 2 13 HEX LOCK NUT WARNING LIGHT BAR 8 32 X 1 2 SLOT PAN HEAD SCREW 1 2 13 X 5 1 2 HEX HEAD CAP SCREW SMV M...

Page 36: ...IGHTING MODULE 8 32 HEX NUT RH LIGHT BRACKET W REFLECTORS SINGLE AMBER LAMP LH LIGHT BRACKET W REFLECTORS YELLOW REFLECTOR SINGLE AMBER LAMP RED REFLECTOR ORANGE STRIPE 1 4 20 X 1 1 4 HEX HEAD CAP SCR...

Page 37: ...d RH light brackets to frame weldment using 1 2 13 x 9 1 2 hex head cap screws and hex lock nuts 4 On 2410 6 24 and 2410 9 24 models attach amber lamps to the light brackets using 1 4 20 x 1 1 4 hex h...

Page 38: ...1 4 20 X 1 1 4 HEX HEAD CAP SCREW AND HEX LOCK NUT REFLECTOR ASSEMBLY YELLOW 1 4 20 X 1 1 4 HEX HEAD CAP SCREW AND HEX LOCK NUT REFLECTOR ASSEMBLY AG AMBER SINGLE LED LAMP REFLECTOR ASSEMBLY TAIL LIG...

Page 39: ...crews and hex lock nuts 7 Attach front warning harness to frame Connect 4 pin end A to the two 34 extension harnesses B and C and the ag flasher control module C See Figure 3 13 NOTE Figure 3 13 is la...

Page 40: ...EW AND HEX LOCK NUT REFLECTOR ASSEMBLY LH LIGHT BRACKET W REFLECTORS 1 2 13 X 9 1 2 HEX HEAD CAP SCREW AND HEX LOCK NUT REFLECTOR ASSEMBLY TAIL LIGHT MOUNT U BOLT AND HEX LOCK NUT AG FLASHER CONTROL M...

Page 41: ...assembly using u bolt and 5 8 11 hex lock nuts 6 Attach the ag red single LED lamps and reflector assemblies to tail light mounts using 1 4 20 x 1 1 4 hex head cap screws and hex lock nuts 7 Attach f...

Page 42: ...cations See Lubrication Maintenance on page 4 10 9 Touch up with paint any areas that may have been scratched during moving handling or assembly 10 Thoroughly read and understand the operating section...

Page 43: ...ASSEMBLY 1 4 X 108 HOSE ASSEMBLY 1 4 X 98 ADAPTER 1 2 13 X 3 1 2 HEX HEAD CAP SCREW AND HEX LOCK NUT 8 PORT HYDRAULIC MANIFOLD ADAPTER 90 2 1 2 X 2 1 2 CYLINDER ADAPTER 90 ADAPTER 45 HOSE ASSEMBLY 1...

Page 44: ...104 HOSE ASSEMBLY 1 4 X 90 ADAPTER 1 2 13 X 3 1 2 HEX HEAD CAP SCREW AND HEX LOCK NUT 8 PORT HYDRAULIC MANIFOLD ADAPTER 90 ADAPTER TEE C D F 1 E 1 E 2 F 2 A B H G 2 1 2 X 2 1 2 CYLINDER ADAPTER 90 ADA...

Page 45: ...SE ASSEMBLY 1 4 X 130 HOSE ASSEMBLY 1 4 X 116 ADAPTER 1 2 13 X 3 1 2 HEX HEAD CAP SCREW AND HEX LOCK NUT 8 PORT HYDRAULIC MANIFOLD ADAPTER 90 ADAPTER TEE 2 1 2 X 2 1 2 CYLINDER ADAPTER 90 ADAPTER 45 H...

Page 46: ...HEX LOCK NUT SPRING CLAMP U BOLT HARROW STIFFENER PLATE 5 8 11 FLANGE HEAD SERRATED NUT QUICK HITCH PIN HARROW ASSEMBLY WRENCH HARROW ADJUSTMENT PLATE WRENCH COMBO MOUNT COMBO ATTACHMENT HARROW ARM AS...

Page 47: ...remaining open manifold or valve ports 6 Pull out 1 8 x 7 hex head cap screw and attach wrench combo plate to frame using the existing hardware 7 Install wrench harrow adjustment plate to wrench combo...

Page 48: ...8 HEX LOCK NUT SPRING CLAMP U BOLT HARROW STIFFENER PLATE 5 8 11 FLANGE HEAD SERRATED NUT QUICK HITCH PIN HARROW ASSEMBLY WRENCH HARROW ADJUSTMENT PLATE WRENCH COMBO MOUNT COMBO ATTACHMENT HARROW ARM...

Page 49: ...s in any remaining open manifold or valve ports 6 Pull out 1 8 x 7 hex head cap screw and attach wrench combo plate to frame using the existing hardware 7 Install wrench harrow adjustment plate to wre...

Page 50: ...AMP 2 HOSE CLAMP 3 8 X 428 HOSE ASSEMBLY 3 4 16 MALE COUPLER ADAPTER HOSE ASSEMBLY 1 4 X 80 HOSE ASSEMBLY 1 4 X 64 ADAPTER 1 2 13 X 3 1 2 HEX HEAD CAP SCREW AND HEX LOCK NUT 8 PORT HYDRAULIC MANIFOLD...

Page 51: ...E CLAMP 3 8 X 428 HOSE ASSEMBLY 3 4 16 MALE COUPLER ADAPTER HOSE ASSEMBLY 1 4 X 78 HOSE ASSEMBLY 1 4 X 72 ADAPTER 1 2 13 X 3 1 2 HEX HEAD CAP SCREW AND HEX LOCK NUT 8 PORT HYDRAULIC MANIFOLD ADAPTER 9...

Page 52: ...MP 2 HOSE CLAMP 3 8 X 428 HOSE ASSEMBLY 3 4 16 MALE COUPLER ADAPTER HOSE ASSEMBLY 1 4 X 98 HOSE ASSEMBLY 1 4 X 90 ADAPTER 1 2 13 X 3 1 2 HEX HEAD CAP SCREW AND HEX LOCK NUT 8 PORT HYDRAULIC MANIFOLD A...

Page 53: ...cylinder trunnion stop 1 2 13 x 2 1 4 hex head cap screw and split lock washer 4 Install the manifold to the manifold bracket on the frame using 1 2 13 x 3 1 2 hex head cap screws and hex lock nuts 5...

Page 54: ...D CAP SCREW 1 8 HEX LOCK NUT REEL ARM ASSEMBLY GANG BAR MOUNT PLATE 3 4 10 6 HEX HEAD CAP SCREW 1 8 X 7 1 2 HEX HEAD CAP SCREW 2 1 2 HYDRAULIC CYLINDER 17 SPRING ASSEMBLY CYLINDER TRUNNION CYLINDER TR...

Page 55: ...ension assemblies to rear frame using 1 8 x 7 1 2 hex head cap screws and hex lock nuts 3 Attach 17 spring assembly and 2 1 2 hydraulic cylinder to lower hole on rear frame using cylinder trunnion cyl...

Page 56: ...NG ADJUSTMENT BOLT 2 1 2 SNAP RING 7 1 4 ADJUSTMENT PIN 1 SPLIT LOCK WASHER 1 8 HEX LOCK NUT 17 SPRING ASSEMBLY 5 8 11 X 5 HEX HEAD CAP SCREW HARROW ARM ASSEMBLY HARROW ASSEMBLY 5 8 11 FLANGE HEAD SER...

Page 57: ...4 Attach harrow stiffener plate to top of harrow arm using 5 8 11 x 5 hex head cap screw and flange head serrated nut 5 Attach harrow arms to 3 row coil tine harrow assembly using u bolts and 5 8 11 f...

Page 58: ...3 40 F 620 0912 Edition ASSEMBLY INSTRUCTIONS Notes...

Page 59: ...en equipment is idle Failure to take preventive measures against accidental lowering can result in serious personal injury When transporting the unit place cylinder lockouts in the transport lock posi...

Page 60: ...to set scrapers as much as 1 away from the discs 6 Lubricate the machine as shown in Lubrication Maintenance on page 4 10 See Figure 4 11 Figure 4 1 Disc Scraper Clearance to Disc Blade Attaching to...

Page 61: ...the machine With all cylinders fully extended remove the 1 1 2 X 16 transport lockouts See Figure 4 3 Store transport lockouts as shown in Figure 4 4 Lower and raise the unit to verify that cylinders...

Page 62: ...TE The Weatherproofer I will have to be field leveled for optimum performance Once leveling is complete it is normal operating procedure for machine to bias forward when fully raised allowing addition...

Page 63: ...Manual The operating depth of the Weatherproofer I is controlled by a single point depth stop The stop is located at the center front of the machine 1 Adjust the depth stop by turning the handle in c...

Page 64: ...aring grease 6 Slide the triple lip seal onto the spindle Do not install the seal into the hub 7 Slide the inner bearing cone and hub onto the spindle 8 Install the outer bearing cone washer and slott...

Page 65: ...te and local requirements before transporting the Weatherproofer I 2 The Weatherproofer I should be transported only by a tractor required for field operation The implement weight should not exceed mo...

Page 66: ...ght 7 Install transport locks on both lift cylinders Do not depend solely on implement hydraulics for transport See Figure 4 10 WARNING 8 Transport during daylight hours whenever possible Always use f...

Page 67: ...tion Table LUBRICATION TABLE ITEM DESCRIPTION NO OF LUBE POINTS INTERVAL Hours Unless Stated 1 Disc Gang Bearings 1 each 10 2 Radius Rod 2 50 3 Walking Tandem Hubs 1 each 50 4 Wheel Hubs 1 each 50 5 L...

Page 68: ...up within the bearing cavity 4 Wheel seals and walking tandem seals when properly installed will allow grease to pass without harm to seals Regular lubrication will extend service life particularly in...

Page 69: ...OPERATION AND MAINTENANCE 4 11 Notes...

Page 70: ...4 12 F 620 0912 Edition OPERATION AND MAINTENANCE Page Intentionally Blank...

Page 71: ...cutting residue Adjust machine depth SHANKS NOT PENETRATING Unit not level Level unit front to rear See Leveling Front to Rear on page 4 4 Points worn Install new points WHEEL BEARING FAILURE Triple...

Page 72: ...5 2 F 620 0912 Edition TROUBLESHOOTING GUIDE Notes...

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Page 74: ...s Model 2410 Weatherproofer I Operator s Manual Re Order Part Number F 620 0912 LANDOLL CORPORATION 1900 North Street Marysville Kansas 66508 785 562 5381 800 428 5655 WWW LANDOLL COM F 620 0912 09 20...

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