3-16
F-581-R1
TROUBLESHOOTING AND CORRECTIVE MAINTENANCE
Corrective Maintenance
This section is divided by features
. For each feature,
major adjustment and/or settings, mechanical repairs
and electrical control system repairs are addressed.
Features are listed in the Table of Contents, at the front of
this book, along with
page reference information.
As a Safety Reminder - Duplicate Safety
Information and Precautions from Chapter 1
will be shown.
IMPORTANT
•
It is important to always locate the section which
pertains to your
needs, then read the entire
procedure before attempting to adjust, repair
and/or replace parts.
• It is recommended to always use genuine Landoll
replacement parts to maintain the overall high
quality performance and guarantee maximum
truck stability and to minimize downtime.
When it becomes necessary to do an electrical or
mechanical service repair or maintenance procedure, it is
important to have the proper tools required, in both
English and Metric sizes, and to review/practice the
following safety suggestions.
WARNING
• Be sure to use the proper nuts, bolts and other
fasteners. Many are specifically rated; i.e. SAE
Grade 5, SAE Grade 8, ISO Prop Class 8.8, etc., and
must be replaced with the identical type.
• Whenever possible, return the truck to a service area
having sufficient lighting, work space and an
assortment of tools needed to complete the repair.
• Set the key switch to “OFF” and remove the key
from the ignition switch.
• Set the direction control lever to NEUTRAL and set
the parking brake.
CAUTION
•
Starting on
page 1-2 refer to general maintenance,
safety and battery safety instructions.
• Disconnect the battery. Never place a tool or any
metal object on top of the battery where it could
possibly touch battery terminals causing a short or
serious electrical shock.
Lifting the Truck
1.
Always place an appropriate support stand or blocks
of wood (8” square; 204 mm square minimum) under
the truck if it is being lifted, then lower the truck to the
support, having the lifting device and support both
support the weight of the truck. See Figure 1-4
.
DANGER
2.
Make sure all lifting devices and supports, such as a
jack or support stand, blocks of wood, are capable of
handling the weight of the load.
3.
Remove the truck cover doors for easy access.
Floor Plate(s) Removal
The right floor plate provides access to the accelerator
module assembly which is mounted to the top of the floor
plate. The stop/parking brake pedal and linkage are
mounted to the stationary middle floor plate.
1. Thoroughly clean the floor area using brush and
dustpan or vacuum.
2.
Remove hardware and the floor plate from the truck
frame.
NOTE
The accelerator module electrical harness will restrict
how far the plate can be lifted. To fully remove the plate
you must disconnect the electrical harness.
• You could be injured and the truck could be
damaged if you try to do service work without
qualified experience.
• If you use the wrong grade replacement parts,
in time, they can break or loosen and serious
injury could occur.
• It is recommended to use Landoll
replacement parts before you attempt any
truck maintenance.
To be certain the truck will not move, place
wedges (or blocks of wood) at the front and back
of the tires. If you are servicing the brakes or
tires, place the block at the front and rear of the
tire farthest away from the one being serviced,
that is, the tire on the opposite side of the truck
and at the opposite end.
Getting under a truck when it is lifted or jacked is
dangerous and could cause serious injury or
death. Never go under a lift truck that it is
supported only by a jack.
Summary of Contents for Bendi B40i4
Page 2: ......
Page 26: ...1 20 F 581 R1 INTRODUCTION SAFETY AND INSPECTION...
Page 100: ...3 52 F 581 R1 TROUBLESHOOTING AND CORRECTIVE MAINTENANCE...
Page 120: ...4 20 F 581 R1 CALIBRATION AND PROGRAMMING...
Page 129: ...ENGINE WITH FUEL SYSTEM 5 9 Figure 5 10 Fuel System Troubleshooting...
Page 133: ...ENGINE WITH FUEL SYSTEM 5 13...
Page 134: ...5 14 F 581 R1 ENGINE WITH FUEL SYSTEM...
Page 140: ...6 2 F 581 R1 GM ENGINE SUPPLIER PROVIDED DOCUMENTATION...