Landoll Bendi B40i4, Maintenance Manual

Page: 27 / 142

2-1
Chapter 2
Planned Maintenance
Planned Maintenance
Requirements
This section describes the planned maintenance
requirements, adjustments and lubrication necessary to
keep your Bendi Model B40i4 forklift forklift operating
safely and efficiently.
Planned maintenance procedures
are designed to extend the service life of the forklift and
prevent service repairs.
This section must be thoroughly
understood before you inspect or perform maintenance
on the forklift.
Safety precautions and inspection schedules are
provided in Chapter 1 of this manual
including a Daily
Operators Checklist (also found in the Operator’s Manual
provided with the forklift). Also provided are a 1st 50-100
Hour Inspection Checklist, a 1st 300 Hour Inspection
Checklist, a 300 Hour Inspection Checklist, a 600 Hour
Inspection Checklist and a 2000 Hour Inspection
Checklist.
Recommended lubricants and torque values are found in
Chapter 1, page 1-17.
Tools or Equipment Required
In addition to a good portable light source and various
tightening tools, as explained on page 1-1, the following
tools and equipment may be required:
• Hydraulic jack, appropriate for the weight being
raised.
• Safety stands, appropriate for the weight being
supported.
• Overhead crane, appropriate for the weight being
lifted and/or supported.
• Grease gun.
• Torque wrench - capable of measuring at least 500 ft.
lbs. (678 Nm).
• Drain pan, capable of holding at least 13 gallons (50
liters) of hydraulic fluid.
Special Tools Required
The following special tools may be required:
• Angle wrenches
IMPORTANT
Read and comply with all applicable SAFETY
precautions when servicing this forklift. See the
Safety Chapter 1 at the beginning of this manual.
NOTE
Common sense and standard precautions apply when
servicing machinery and
must always be used:
• Before using any solvent or cleaning solution, be
sure that it will not damage the part you are cleaning.
For example, gasoline should never be used to clean
parts. Gasoline is highly flammable and may damage
some types of rubber and plastic. Hydraulic brake
fluid (standard, not silicone type) is often used to
clean rubber parts. It also removes paint quickly, so
care should be exercised when it is used.
• Tag all parts for identification and location before
removal and mark all mating parts for accurate
reassembly.
• Protect finished surfaces from damage caused by
dropped wrenches, spilled solvent, etc.
• Use a penetrating oil to loosen difficult screws, nuts
or bolts. A hand-held impact driver is a handy tool
when removing tight fasteners.
• Certain bolts, screws, or nuts are secured with a
non-permanent thread-locking compound at the
factory, (i.e. Loctite Primer and Blue sealant #243 or
equivalent Landoll p/n:115627). When these parts
are replaced, a non-permanent thread-locking
compound must be reapplied.
• No parts, except those press-fit assembled, require
unusual force to disassemble. If you encounter
trouble, determine the reason for the difficulty, before
proceeding.
• Cover all openings caused by removing parts or
sub-assemblies with clean rags to keep objects from
falling in where additional damage could result.