background image

PAGE 4

Booster Pump

MASCONTROL pump controller

NO

LEVEL

Flow arrows

Electronic box

Ball valve

for system

maintenance

Follow all local codes on

pressure boost (see chart below) to arrive at total service pressure.

flucuates, use highest pressure reading and add pump's maximum

pressure boost exceeds SAFE service pressure. If city pressure 

Install a PRV if incoming city pressure PLUS pump's maximum

relief valve may be added as dictated by local code.

bathrooms) a 4.6 gallon gross volume tank may be

cause pump cycling. On larger homes (3 or more

and continue to supply constant pressure and flow

(as set by the pressure reducing valve, if installed).

uses such as ice makers, glasses of water, etc., 

To prevent the pump from starting for small water

CITY BOSS provides "on demand" pump control.

Booster Pump

OPTIONAL

Valve

Pressure Reducing

city main to pump inlet 

Minimum 3/4" pipe size

Pressure

Union

Check

Valve

Ball Valve

Isolating

Gauge -

Pressure

City

install a 2.0 gallon gross volume pressure tank 

used. Pre-charge as described above. A pressure

until the demand is stopped. The small tank will NOT 

is emptied, the MASCONTROL will start the pump 

The tank will "feed" small demands. When the tank

air pre-charge to minimum 28 PSI (slightly below the

valve (if one is installed). Adjust the pressure tank

AFTER the MASCONTROL and pressure reducing

and

Pressure

OPTIONAL

Pump Controller

MASCONTROL

Total Service

Pressure Gauge-

Union

maximum in-house water pressure.

OPTIONAL Pressure Reducing Valve-

OPTIONAL Pressure Tank and Relief Valve-

Service

To

    4

Mounting MASCONTROL pump controller (see Figure 1):

The MASCONTROL may be mounted directly on the booster pump's outlet.

MASCONTROL must be mounted on a vertical column with the 
electronic box level, and the flow direction arrows pointing upward.
Use only Teflon tape for threaded connections.
Do not install any tap between the pump and the MASCONTROL.
Detailed system installation diagram (see Figure 2):

Relief

Valve

for system

Ball valve

maintenance

Pressure

Tank

CITY BOSS

System

Booster

Pump

MASCONTROL

Pump Controller

CITY BOSS Maximum Pressure Boost

(at 0 GPM flow)

1-SK50BOSS1
1-SK75BOSS125

1-BOSS1
1-BOSS125

1-SK50
1-SK75

39 PSI

43 PSI

Figure 2 - "CITY BOSS" Installation Diagram

City Water Pressure Booster System

Isolation Bypass Shown

Figure 1 -

=

+

Remember that incoming city pressure

plus CITY BOSS pressure boost

equals service pressure.

Note:

INSTALLATION

ATTENTION: Apply all safety rules dictated by professional standards.

WARNING: Disconnect power before installing system.
Conduit Connections:

BEFORE MOUNTING THE MASCONTROL pump controller on

the booster pump, open the MASCONTROL's electronic box

cover by removing the six screws (refer to the MASCONTROL

manual packaged with the pump controller). Press the two rubber

grommets (supplied) into the 1/2" conduit connection holes located

on the side of MASCONTROL's electronic box. A flat blade screw-

driver may be needed to help insert the grommets. "Liquid-tight"

non-metallic conduit fittings rated "NEMA 12" or "UL type 12" can

be used (not supplied) to achieve NEMA type 12 enclosure rating.

Use of metallic conduit is not recommended.

MASCONTROL 32 PSI calibrated re-start pressure);

do not exceed 20 PSI below total service pressure

Minimum incoming city pressure

REQUIRED for CITY BOSS

16 PSI

12 PSI

=

=

+

+

Summary of Contents for CITY BOSS

Page 1: ...mp is a SAFE psi for the application s piping and fixtures If required a pressure reducing valve can be installed in line after the booster system to reduce water pressure to a safe level A pressure relief valve piped to a suitable drain is recommended for overall system protection Never install or service the pump or system without relieving the internal pressure 2 WARNING HAZARDOUS VOLTAGE Volta...

Page 2: ...ngs on the inlet side of pump and discharge side of pump controller for ease of disconnecting booster system for service or to protect from freezing ELECTRICAL CONNECTIONS Wiring to this booster system must be installed and maintained in accordance with both the National Electrical Code and state local codes Make sure motor voltage rating matches available power supply See the motor nameplate Dual...

Page 3: ...tecting leakage in the service piping greater than 0 21 GPM the value of the minimum flow below which the flow switch stops the booster pump MASCONTROL will protect the booster pump from damage if the city supply piping to the booster pump inlet is dry or blocked MASCONTROL will detect irregular city water supply conditions and shut off the booster pump The red Failure light will be on After the p...

Page 4: ...unting MASCONTROL pump controller see Figure 1 The MASCONTROL may be mounted directly on the booster pump s outlet MASCONTROL must be mounted on a vertical column with the electronic box level and the flow direction arrows pointing upward Use only Teflon tape for threaded connections Do not install any tap between the pump and the MASCONTROL Detailed system installation diagram see Figure 2 Relief...

Page 5: ... wiring diagrams Replace MASCONTROL s electronic box cover using the six screws upon completion of wiring the system If cover is not securely fastened RESTART button will not operate Figure 3A 115VAC Single Phase Wiring Diagram Figure 3B 230VAC Single Phase Wiring Diagram 8 Position Terminal Block MASCONTROL Model 8 Position Terminal Block MASCONTROL Model Figure 4 115VAC or 230VAC Single Phase Wi...

Page 6: ...lled and ready to operate automatically Using the RESTART Button If water does not enter the pump and MASCONTROL the red FAILURE light will illuminate and the MASCONTROL will shut off the pump within 20 30 seconds This is the run dry protection feature preventing damage to the pumps internal components See Figure 9 After the water supply problem is corrected is a check valve installed backwards di...

Page 7: ...astened to the proper terminals Also recheck voltage for correct application 115V or 230V Press the restart button If all lights remain on and the pump still does not operate the electronic box has failed and should be replaced POWER ON PUMP ON and FAILURE lights are all on Tap closed pump on Fig 14 The pump is operating and all taps are closed the electronic box has failed and must be replaced PO...

Page 8: ...PAGE 8 A DIVISION OF C B TOOL 1340 Manheim Pike Lancaster PA 17601 3196 Tel 717 397 3521 Fax 717 392 0266 www lancasterpump com ...

Reviews: