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1.5HP Mobile Dust Cyclone Manual

54

Ref No Part Name

Description

Q’TY

40B

FLAT WASHER

1/4”*OD19*2t

4

40C

HEX NUT

1/4”

4

41

VACUUM SUCTION RING

1

43

CONTROL BOX

1

43A

CONTROL PANEL

ANODIZED

1

43B

CONTROL PANEL SUPPORT PLATE

1

43C

ROUND HEAD BOLT

M4*10mm

6

43D

PHILIP HD BOLT

M4*6mm

4

44

RUBBER PLUG

30*60mm

2

45

HOSE CLAMP

1-1/4”

2

46

CONTROL PANEL HANDLE

2

46A

PHILIP HD BOLT

M4*6mm

4

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Summary of Contents for P Flux 1

Page 1: ...1 5HP CYCLONE 1 MICRON CANISTER HEPA CANISTER...

Page 2: ...ditional Safety For Dust Collectors Power Connections Motor Specifications Grounding Instructions Functional Description Product Specifications Unpacking Assembly General Tool Assembly Maintenance Pro...

Page 3: ...BER Your personal safety is your responsibility This machine was designed for certain applications only We strongly recommend that this machine not be modified and or used for any application other th...

Page 4: ...ured or removed 3 This 1 5HP Portable Cyclone Dust Collector is designed and intended for use by properly trained and experienced personnel only If you are not familiar with the proper and safe operat...

Page 5: ...emoved for maintenance purposes use extreme caution and replace the guards immediately when maintenance is complete 15 Make sure the dust collector is on a flat even surface and the wheels locked in p...

Page 6: ...running unattended Turn the power off and do not leave the machine until it comes to a complete stop 29 Never operate or run the machine without closing the drum up against the lid Failure to do so w...

Page 7: ...ILDREN AND VISITORS AWAY All children and visitors should be kept a safe distance from work area DISCONNECT UNIT before servicing CHECK DAMAGED PARTS Before further use of the unit properly repair or...

Page 8: ...fire suppression system or have a fire extinguisher nearby Impeller hazards Do not place your hands or tools near the open inlet during operation for any reason The powerful suction could easily caus...

Page 9: ...on overhead lights heaters electrical panels or other heat sources will increase the risk of fire This means that if precautions are not heeded it may result in minor injury and or possible machine da...

Page 10: ...can result in a risk of electric shock The wire with green insulation with or without yellow stripes is the equipment grounding wire If repair or replacement of the power cord or plug is necessary do...

Page 11: ...on The motor supplied with your machine is a single voltage 240 volt motor It is shipped ready to run for 240 volt operation FUNCTION High frequency remote control switch Hand held remote controller O...

Page 12: ...before programming the remote control 2 Press the Black Receiver set button on the bottom of the remote switch until you hear two beeps 3 Press the Remote set button on your hand held controller simu...

Page 13: ...Fan Diameter 340mm 13 5 Inlet Diameter 1x 150mm or 2 x 100mm 1 x 6 or 2 x 4 Switch High frequency remote control switch Noise Level 70 dB A 3m Drum Collection Capacity 145 Litre octagonal drum Packing...

Page 14: ...lare that Industrial Dust Collector Air Cleaner Models B Flux C Flux1 C Flux3 P Flux1 P Flux3 Conforms with the following Directives Machinery Directive 2006 42 EC And further conforms with the follow...

Page 15: ...op upright supports 3 F Canister cover plate G Base frame H HEPA Canister filter I Canister shield side J Octagon drum left panel K Octagon drum right panel L Octagon drum front panel M Octagon drum b...

Page 16: ...h Phillips screwdriver 4mm hex wrench 5mm hex wrench To assemble your dust cyclone follow these steps For your own safety do not connect the machine to the power source until the machine is completely...

Page 17: ...yclone Manual 16 Step Two Remove the base which has been fastened to the 3 top upright supports Step Three Secure the 4 4 wheels to the underside of the base using 16 5 16 3 4 hex bolts and 16 5 16 od...

Page 18: ...nd 6 3 8 OD23 2t flat washers Each lower upright support panels numbered for its specific location A shown with one dot is located on the canister side B shown with two dots is located on the front si...

Page 19: ...Secure the base with 3 lower upright support panels to the unit using 6 5 16 3 4 hex bolts and 6 5 16 OD18 2t flat washers Step Seven Secure the 3 upright support reinforcement plates using 12 5 16 3...

Page 20: ...elp of another person lift the unit up carefully to the right side up with the motor on top and the wheels at the bottom Step Nine Attach the canister filter back in place and secure with clamp It doe...

Page 21: ...lter end cap to the canister filter using the 4 latches Cover the 4 hook up with the 4 rubber plug Step Eleven Secure the lower triangular support plate to the base using 2 5 16 3 4 hex bolts and 2 5...

Page 22: ...ing nut circled in red below It should be facing upwards when you place the bars on the floor Step Thirteen Ensure that the foot pedal bar is the correct side and slide the Foot pedal bar into the ope...

Page 23: ...18 2t flat washers and 4 5 16 hex nuts Follow the same steps for the opposite side Step Fifteen Secure the base of the foot pedal bar to the triangular support plate by holding the lower support plate...

Page 24: ...tach the cover plate over the foot pedal assembly Secure using 6 1 4 3 4 hex bolts and 6 1 4 OD19 2t flat washers Follow the same steps for the opposite side Step Seventeen Attach the two ends of the...

Page 25: ...1 5HP Mobile Dust Cyclone Manual 24 Step Eighteen Secure the topping to the nut on the foot peddle bar Follow this step on the opposite side Step Nineteen Secure the topping with 2 M8 30mm hex bolts...

Page 26: ...Step Twenty One Secure the movable supporting brace on the foot peddle bar with the octagon foot peddle using 2 3 8 21mm hex bolts Make sure the bolt head is on the inside of the octagon foot peddle A...

Page 27: ...tightened for alignment Failure to do will result in the drum lid not being able to align with the drum Step Twenty Three Attach the full drum detection sensor to the opening on the drum lid located b...

Page 28: ...ed in the hardware box Step Twenty Five Using the white plastic pin insert the sharp point into the top end of the proximity sensor that is on top of the drum lid You will find a small hole to on top...

Page 29: ...es inside and secure the 4 3 wheels using 8 3 8 OD23 2t flat washers and 4 3 8 hex nuts Use the flat wrench provided to fasten tightly Step Twenty Seven Take the Octagon drum side panels and assemble...

Page 30: ...nfusion Please assemble them together per photo below Step Twenty Nine Both the left and right side lift panels have three bolt holes on them Take the matching side plate and secure to the outside of...

Page 31: ...secure on to the bottom of the drum using M4 12mm sheet metal thread bolts Step Thirty One Take the plastic bolt end caps to cover all the bolt ends on the inside of the Octagon drum using 40 plastic...

Page 32: ...ply silicone to the inside of the drum including the base to seal and prevent air leakages Step Thirty Three Attach the handles to the top and bottom end on the front panel with the window display usi...

Page 33: ...nner edges of the Octagon drum The wider end of the gasket goes up You will need tin snips to trim any excess rubber gasket after completing the seal Step Thirty Five Place the vacuum suction ring ins...

Page 34: ...ctagon drum Open and spread out the plastic bag to the corners and edges Step Thirty Seven Lift the foot peddle bar Align the Octagon drum window to the center point of the drum lid and push the drum...

Page 35: ...r the topping on the foot peddle bar assembly before lifting the foot peddle bar up When not aligned the drum will not be fully sealed and will interfere with the air flow Step Thirty Nine Remove the...

Page 36: ...nd two 1 1 4 hose clamps in the hardware box Connect the one end of the flex hose to the vacuum suction tube which is located on the top end of the cyclone cone Connect the other end of the flex hose...

Page 37: ...nd 4 1 4 hex nuts that were securing the vacuum suction pipe to assemble the cover plates The vacuum suction pipe on the drum will be removed for this It will not have a purpose if you block off the n...

Page 38: ...rum For the bottom holes do the same but first use foam tape to cover the square opening before bolting on the cover plate Step Forty Five Remove the flex hose and clamps from the cyclone cone in step...

Page 39: ...1 5HP Mobile Dust Cyclone Manual 38 Step Forty Six All the assembly steps have been completed...

Page 40: ...ommended to use compressed air on a regular basis to maintain maximum filtration efficiency and longer life span of the filter 1 Keep your cyclone switched on and operating open both sides of the Cani...

Page 41: ...round the canister end cap to remove 2 Empty and re attach using the latches EMPTYING THE DRUM Periodically inspect the contents of the drum and empty as needed To inspect the contents of the drum 1 R...

Page 42: ...stall inlet restrictor replace weak breaker Replace batteries ensure un obstructed line of sight and signal range Inspect receiver circuit board replace if faulty Rewire or call certified service tech...

Page 43: ...ine Suction route is too long or has too many sharp bends Wet lumber is clogging ducts Leaks in the duct work or too many open ports Inadequate velocity in the main suction line Wrong size ducting por...

Page 44: ...1 5HP Mobile Dust Cyclone Manual 43 2016 08 25 Parts Breakdown...

Page 45: ...1 5HP Mobile Dust Cyclone Manual 44 20 SECTION A Close up view...

Page 46: ...1 5HP Mobile Dust Cyclone Manual 45 SECTION B Close up view...

Page 47: ...1 5HP Mobile Dust Cyclone Manual 46 SECTION C Close up view...

Page 48: ...1 5HP Mobile Dust Cyclone Manual 47 SECTION D Close up view...

Page 49: ...8 4 2E FLAT WASHER 5 16 OD18 2t 4 2F HEX BOLT 5 16 3 4 4 2G SWITCH PLATE 1 2H HEX BOLT 1 4 3 4 4 2I FLAT WASHER 1 4 OD19 1t 4 2J LOCK WASHER 3 8 4 3 FAN 340 1 3A FLAT WASHER 5 16 OD30 3t 1 3B HEX BOL...

Page 50: ...5 16 3 4 4 10F FLAT WASHER 5 16 OD18 2t 8 10G HEX NUT 5 16 4 10H TOP UPRIGHT SUPPORT ONE DOT 1 10I LOWER UPRIGHT SUPPORT ONE DOT 1 10J UPRIGHT SUPPORT REINFORCEMENT PLATE 3 10K HEX BOLT 5 16 3 4 12 10...

Page 51: ...TE 170 102 28 2 12A HEX BOLT 5 16 1 3 4 4 12B FLAT WASHER 5 16 OD18 2t 8 12C HEX NUT 5 16 4 13 LOWER SUPPORT PLATE 30 28 98 2 14 PLASTIC BAG 55 95CM 3 15 BASE 1 15A HEX BOLT 3 8 3 4 6 15B FLAT WASHER...

Page 52: ...IGHT PANEL 1 16J OCTAGON DRUM LEFT PANEL 1 16K LEFT SIDE PLATE 1 16L RIGHT SIDE PLATE 1 16M CARRIAGE BOLT 1 4 1 2 6 16N FLAT WASHER 1 4 OD19 2t 6 16O HEX NUT 1 4 6 16P OCTAGON DRUM BASE PANEL 1 16R WI...

Page 53: ...NUT 5 16 6 19D PLUG MSP 16 1 19E NUT AGL 16 1 19F RUBBER GASKET 140CM 1 20 BAND CLAMP 400 1 20A SPRING BAND CLAMP 400 1 24 CANISTER FILTER 400 611L 1 24A CANISTER END CAP 1 24B WINDOW 1 24C FOAM TAPE...

Page 54: ...1 4 3 4 4 31L FLAT WASHER 1 4 OD19 1t 4 34 RIVET 3 2 40 34A FLAT WASHER 1 8 OD8 1t 40 34C RIVET NUT 1 4 8 34D RIVET NUT 5 16 8 36 MOTOR SWITCH SUPPORT BASE COVER PLATE 1 37 CYCLONE FUNNEL VACUUM TUBE...

Page 55: ...D19 2t 4 40C HEX NUT 1 4 4 41 VACUUM SUCTION RING 1 43 CONTROL BOX 1 43A CONTROL PANEL ANODIZED 1 43B CONTROL PANEL SUPPORT PLATE 1 43C ROUND HEAD BOLT M4 10mm 6 43D PHILIP HD BOLT M4 6mm 4 44 RUBBER...

Page 56: ...st Cyclone Manual 55 For After Sales Service Charnwood Machinery Ltd Walker Road Hilltop Industrial Estate Bardon Leicestershire LE67 1TU United Kingdom Tel 44 0 1530 516 926 sales lagunatools uk www...

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