Labrie Top Select Page 7 Maintenance Manual Download

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Table of Contents

Maximizer Maintenance ............................................................ 97

General Cleanliness ....................................................................................................................................................................... 98

Maximizer Daily Cleaning ........................................................................................................................................................... 99

Maximizer General Maintenance ........................................................................................................................................... 100

Maximizer Monthly Visual Inspection .................................................................................................................................. 100

Pressure Adjustment .................................................................................................................................................................. 102

Replacing the Maximizer Cylinder ......................................................................................................................................... 104

Removing the Cylinder Guard ......................................................................................................................................... 104

Removing the Cylinder ....................................................................................................................................................... 105

Installing a New Cylinder ................................................................................................................................................... 106

Replacing the Maximizer .......................................................................................................................................................... 107

Replacing the Maximizer Extensible Air Hose ............................................................................................................ 109

Lubrication .............................................................................. 111

Recommended Lubricants ....................................................................................................................................................... 111

Grease ....................................................................................................................................................................................... 111

Hydraulic Oil ........................................................................................................................................................................... 111

Engine Oil ................................................................................................................................................................................ 112

Transmission Oil .................................................................................................................................................................... 112

Grease Fittings on Chassis ........................................................................................................................................................ 112

Grease Fittings on Body ............................................................................................................................................................ 113

Troubleshooting ...................................................................... 117

Troubleshooting Tables ............................................................................................................................................................. 117

Detecting Internal Leak in Cylinders .................................................................................................................................... 122

Hydraulic and Pneumatic Circuit Diagrams ........................... 125

Hydraulic Schematics ................................................................................................................................................................. 126

Single Side Bucket ................................................................................................................................................................ 126

Single Side Bucket w/ Maximizer .................................................................................................................................... 127

Dual Side Bucket ................................................................................................................................................................... 128

Dual Side Bucket w/Maximizer ........................................................................................................................................ 129

Dual Side Bucket w/ Maximizer and Dual Tailgate Cylinder ................................................................................. 130

Air System Schematics ............................................................................................................................................................... 131

TS 1000 w/ Options .............................................................................................................................................................. 131

TS 2000 w/ Options .............................................................................................................................................................. 132

Air Brake System (Freight Cab) - Part 1 ......................................................................................................................... 133

Air Brake System (Freight Cab) - Part 2 ......................................................................................................................... 134

Air Brake System (Inter Cab) - Part 1 .............................................................................................................................. 135

Air Brake System (Inter Cab) - Part 2 .............................................................................................................................. 136

Summary of Contents for Top Select

Page 1: ...TOP SELECT TM MAINTENANCE MANUAL...

Page 2: ......

Page 3: ...TOP SELECT MAINTENANCE MANUAL...

Page 4: ...om the use or misuse of the information contained herein are entirely the responsibility of the user Although careful precaution has been taken in the preparation of this document Labrie Enviroquip Gr...

Page 5: ...ilities of the Employer 9 General Responsibilities of the Employee 10 Things to Do 10 Things to Avoid 10 General Precautions 11 Hydraulics 13 Fire Protection 13 Summary of Daily Maintenance 14 Safety...

Page 6: ...lgate and Body Maintenance 65 Tailgate Locking Mechanism 65 Tailgate and Hinge Inspection 66 Replacing Tailgate Cylinder 66 Tailgate Limit Switch Adjustment 67 Inspecting Body Chassis Hinges 68 Adjust...

Page 7: ...Oil 111 Engine Oil 112 Transmission Oil 112 Grease Fittings on Chassis 112 Grease Fittings on Body 113 Troubleshooting 117 Troubleshooting Tables 117 Detecting Internal Leak in Cylinders 122 Hydraulic...

Page 8: ...vi Table of Contents...

Page 9: ...accident prevention systems For these options refer to the appropriate manufacturer s service manual Operating the TOP SELECT For procedures related to the operation of the TOP SELECT please refer to...

Page 10: ...n of the loading bucket through fully adjustable hydraulic cushioning found at each end of the dump and return cycles The TOP SELECT can be configured through a variety of options such as wider loadin...

Page 11: ...dy to know where the lubrication points are located on the vehicle and how often the parts should be lubricated Figure 1 1 Lube chart Initial lubrication carried out by Labrie Enviroquip Group is suff...

Page 12: ...d according to the truck s route Proper greasing ensures the maximum life from the moving parts as it flushes out water and contaminants from the joint When greasing it is important to understand that...

Page 13: ...bes valves or pumps Leaks in the hydraulic system are an indicator of possibly overheating hydraulics damage to a seal over pressurization or general wear To avoid costly and premature replacement of...

Page 14: ...ada Address 175A Route Marie Victorin Levis QC G7A 2T3 Toll Free 1 877 831 8250 Telephone 1 418 831 8250 Service Fax 1 418 831 1673 Parts Fax 1 418 831 7561 Parts and warranty During business hours 8...

Page 15: ...ood working order properly adjusted and safe It is recommended that a brief inspection be done by the operator EVERYDAY and any detected malfunctions must be reported for repair BEFORE using the equip...

Page 16: ...NT Under no circumstances should your TOP SELECT unit be operated if damaged or malfunctioning Have all repairs performed immediately Safety Precautions for the Employee As an operator or maintenance...

Page 17: ...ized representatives To keep records of all vehicle breakdowns and malfunctions as well as any inspection and maintenance To ensure that all failures or malfunctions that may be affecting the safe use...

Page 18: ...rea is clear of people or possible obstructions IMPORTANT Be extremely cautious in areas where small children may be present Wear safety footwear gloves and any other safety equipment when loading rec...

Page 19: ...ms at all times The operator must be able to stop the motion of the hydraulic systems at any time in order to prevent injury to surrounding people or damage to property The operator of the TOP SELECT...

Page 20: ...nits that will be operated by more than one worker Labrie Enviroquip Group will then determine and supply at the customer s expense the required safety items Foradditional information please contact L...

Page 21: ...loaded body catching fire Anytime a loaded vehicle is brought inside a garage fire extinguishers shall be close at hand The employer must also inform employees of an appropriate place to unload the bo...

Page 22: ...gh the troubleshooting chart to fix the problem Safety Features Safety Kits A first aid kit and a triangle kit are provided with the truck Safety Decals Pay careful attention to all safety and warning...

Page 23: ...Raise the body until the safety prop is free to tilt under it 5 Release the safety prop using the safety prop handle and position it adequately Figure 2 3 Safety prop handle 6 Lower the body until it...

Page 24: ...lgate open during inspection or maintenance procedures It is mandatory to set the safety prop every time the tailgate is open for such purposes IMPORTANT Make sure that the body is empty before using...

Page 25: ...e the tailgate by about 3 feet enough to tilt the safety prop 6 Tilt the prop into position and install the safety pin see Figure 2 5 Figure 2 5 Prop safety pin Prior to raising the tailgate make sure...

Page 26: ...ety pin see Figure 2 5 5 Raise the tailgate safety prop up to its storage position see Figure 2 6 Figure 2 6 Tailgate safety prop in storage position 6 Reinstall the safety pin into the base upper hol...

Page 27: ...r these two 2 critical points Before operating the TOP SELECT secure tailgate with the provided safety pin located on the lower right corner of the tailgate see Figure 2 8 Before opening the tailgate...

Page 28: ...pins mechanically prevent any unwanted downward movement of the loading bucket To install the loading bucket safety pin 1 Start the truck s engine 2 Turn ON the pump switch to engage the hydraulic sy...

Page 29: ...safety pins in the tracks Make sure they are firmly held in place 9 When service is completed remove the safety pins 10 Start the truck s engine 11 Turn ON the pump switch 12 Slowly lower the bucket...

Page 30: ...the parking brake see Figure 2 12 Figure 2 12 Parking brake button 2 Make sure that the body is completely unloaded 3 Switch OFF the hydraulic pump 4 Move any of the hydraulic or pneumatic controls to...

Page 31: ...f time follow the chassis manufacturer s shutdown and maintenance requirements Also 1 Park the vehicle on hard level ground and apply the parking brake see Figure 2 12 2 Make sure that all moving part...

Page 32: ...engine Make sure the shut off valve on the hydraulic tank is fully open before starting the vehicle see Figure 2 15 Figure 2 15 Suction line shut off valve NOTE The hydraulic tank model may vary accor...

Page 33: ...Hydraulic pump switch Once the engine is started wait for the air pressure to build up to at least 70 psi Figure 2 17 Air pressure indicator NOTE Do not operate or move the vehicle until the air press...

Page 34: ...26 Safety...

Page 35: ...e sure that the side step and other steps if installed are clean and free of any slippery material The next sections will describe how to clean the following parts body including partitions loading bu...

Page 36: ...ut twelve 12 inches to help the water evacuate 6 Lift the loading bucket s to open the roof 7 Install the loading bucket safety pins see Figure 2 11 8 Turn OFF the pump switch 9 Stop the truck s engin...

Page 37: ...s perform the following bucket cleaning procedure 1 Start the truck s engine 2 Turn ON the pump switch 3 Set the loading bucket to its resting place 4 Turn OFF the pump switch 5 Stop the engine 6 Appl...

Page 38: ...using the safety prop handle Figure 2 3 and position it adequately 6 Lower the body until it rests on the safety prop 7 Turn OFF the pump switch 8 Stop the engine 9 Lock out and tag out the vehicle s...

Page 39: ...ish cleaning with pressurized water Be sure the section between the body and frame is clean and free of debris 12 Start the truck 13 Turn ON the pump switch 14 Raise the body to remove the safety prop...

Page 40: ...32 General Cleanliness...

Page 41: ...t the roof the tailgate the body and the chassis Before carrying out the monthly visual inspection apply the following procedure 1 Park the vehicle on safe level ground and in a place where it can be...

Page 42: ...ar see Replacing or Cleaning Container Rollers on page 46 Sliding shoe see Figure 4 1 This part is made out of teflon Check if there are signs of wear on it Replacement must be done before it is compl...

Page 43: ...h to allow efficient movement of the latching system otherwise it will need adjustment see Adjusting Optional Automatic Cart Latches on page 51 Check the ball joint for unusual wear Look inside the bu...

Page 44: ...s provided to secure the roof for maintenance or inspection purposes when either or both buckets are up To perform the visual inspection of the roof do the following 1 Follow the three preparation ste...

Page 45: ...eps 11 15 for the bucket back end 17 If your TOP SELECT unit has two buckets repeat Steps 2 16 for the other bucket Figure 4 6 Spillage deflector Visual Inspection of theTailgate To perform the visual...

Page 46: ...leak Refer to the Troubleshooting section for a list of probable causes and solutions 12 Open the tailgate and set the safety prop see Tailgate Safety Prop on page 16 13 Check the tailgate rubber seal...

Page 47: ...ilgate and set the safety prop Figure 4 8 Loading bucket safety pin left and safety prop right 6 Turn OFF the pump switch 7 Stop the engine 8 Apply the Lockout Tagout procedure see Lockout Tagout Proc...

Page 48: ...anual release works properly 14 Inspect the side wall seals and the bottom seal Make sure they are in good condition Figure 4 10 Bucket partition 15 If the truck is equippedwith partitions with air ac...

Page 49: ...tions 2 Start the truck s engine 3 Turn ON the pump switch to engage the hydraulic system 4 Raise the body high enough to set the body safety prop see Body Safety Prop on page 14 5 Lower the body so t...

Page 50: ...s to come back down slowly or seems to have lost strength the cause may be an oil leak somewhere on the cylinder or at the hose fittings Go to Troubleshooting on page 117 for possible solutions 12 Onc...

Page 51: ...rtant On a daily basis check all pin joints for missing anchor bolts and cotter pins Verify all critical welds on the lifting arms Check the linkages for loose nuts or bad threads replace or repair al...

Page 52: ...the rollers and the second to remove the bucket Bucket swing out procedure 1 Locate the rail access cover Figure 5 3 Rail access cover 2 Raise the bucket so that the rollers are in the middle of the a...

Page 53: ...ver while you maintain the bucket pushed inwards 7 Slowly step back with the beam to let the rollers swing out of the rail Figure 5 5 Bucket rollers and rail 8 Repeat Steps 3 to 6 for the two rollers...

Page 54: ...uneven and bumpy surfaces To replace or clean the rollers do the following 1 Follow the Bucket Swing Out procedure see Bucket Swing Out Procedure on page 44 2 Pull rollers to take them out Figure 5 6...

Page 55: ...1 Start the truck s engine 2 Turn ON the pump switch to engage the hydraulic system 3 Raise the bucket completely 4 Turn OFF the pump switch 5 Stop the engine 6 Apply the Lockout Tagout procedure see...

Page 56: ...ack under the bucket Figure 5 9 Jack placed under bucket 3 On the upper end of the rod remove the cotter pin pin lock bolt and spring washer Figure 5 10 Rod end attachment hardware 4 Lower the rod by...

Page 57: ...reference see Figure 5 11 Figure 5 11 Setting bucket in horizontal position 2 Make sure the stoppers are installed and leveled on the roof 3 Set the length of the rods by loosening the locknuts at bot...

Page 58: ...this is not the case you must adjust the bucket limit switch using the following procedure To adjust the bucket limit switch 1 Raise the loading bucket and locate the corresponding limit switch 2 Use...

Page 59: ...he nut 4 To fine tune the adjustment loosen the nut slightly 5 With a flathead screwdriver turn the adjusting screw located at the center of the nut until a click is heard 6 Tighten up the nut 7 Test...

Page 60: ...d and the latch see Figure 5 16 not be in the fully up position apply the following adjustment procedure To adjust the automatic latch 1 Move the bucket to the same height as shown in Figure 5 15 left...

Page 61: ...rly aligned repeat the procedure Figure 5 16 Latch mechanism Replacing Rod Ends of Mobile Roof NOTE This procedure only applies to units equipped with one loading bucket To replace both rod ends of th...

Page 62: ...9 On one end of the rod remove the snap ring and the pin Figure 5 17 Roof mechanism rod end A 10 On the other end of the rod remove the lock bolt and the pin to release the rod Figure 5 18 Roof mecha...

Page 63: ...just the length of both rods to meet the requirement of horizontal alignment of the roof Replacing Loading Bucket Hydraulic Cylinders When the hydraulic cylinders that operate the loading bucket need...

Page 64: ...the pin to release the cylinder Figure 5 21 Removing base and head pins 12 Carefully lift the cylinder and move it to the maintenance bay 13 With the same lifting device lift the new cylinder and set...

Page 65: ...d pillow block 6 Use any safe lifting device to safely lift the roof high enough to clear the pillow block area 7 Once you gain access to the pivot mechanism inside the block on the same side you remo...

Page 66: ...holding valve to correct it To do so 4 a Raise the loading bucket all the way up to gain access to the cylinder 4 b Turn OFF the hydraulic pump 4 c Turn OFF the engine 4 d Apply the Lockout Tagout pro...

Page 67: ...s to the cylinder 8 Turn OFF the hydraulic pump 9 Turn OFF the engine 10 Apply the Lockout Tagout procedure see Lockout Tagout Procedure on page 22 11 With the bucket fully raised install the safety p...

Page 68: ...he cushion effect Figure 5 26 Upper cushion adjustment 12 c Once the adjustment is done tighten back the locknut 13 If adjustment is needed on the lower end 13 a Locate the adjustment screw on the cyl...

Page 69: ...7 Move the bucket up and down a few times to test the lower upper end cushioning and verify the overall performance of the loading bucket mechanism Figure 5 28 Bucket cushion adjustment screw and hold...

Page 70: ...t the loading bucket partitions proceed as follows 1 Pull the handle 2 Rotate the partition towards the right to release the top side pin Figure 5 29 Adjusting partition 3 Slide up the partition to fr...

Page 71: ...Figure 5 31 Multiple partitions NOTE Multiple partition configuration requires the body to be divided according to the number of partitions in the bucket up to seven NOTE Align the body and bucket pa...

Page 72: ...64 Loading Container Maintenance...

Page 73: ...e 11 7 Also check the welding around hinges The proper working order of the following components is also to be checked Tailgate hydraulic cylinders Cylinder pins Tailgate hinges and pins Wear on the l...

Page 74: ...16 Having the tailgate slightly raised and resting on the safety prop allows you to have better access to the different parts of the cylinder 5 Turn OFF the hydraulic pump 6 Stop the engine 7 Apply t...

Page 75: ...arm and the in cab warning buzzer to sound Unlocking the tailgate also turns on a warning light inside the cab As the tailgate moves up both the warning buzzer and the backup alarm continue to sound T...

Page 76: ...see Adjusting Limit Switch Arm on page 51 Figure 6 6 Tailgate limit switch Inspecting Body Chassis Hinges Lubrication of the body chassis hinges should be done monthly Also inspect for cracks or corr...

Page 77: ...d to a certain height from the chassis Adjust this limit switch accordingly if needed see procedure below Figure 6 8 Body raised limit switch This safety feature is provided to warn people around that...

Page 78: ...rtitions The TOP SELECT can be equipped with up to seven 7 air operated opening body partitions giving eight 8 adjustable compartments for recyclable materials To adjust a body partition do the follow...

Page 79: ...d Body Maintenance 71 Figure 6 9 Top locking pin Figure 6 10 Releasing floor locking pins Figure 6 11 Locking mechanism Upper locking mechanism Locking mechanism Lever Hook Locking mechanism in unlock...

Page 80: ...re than one has its own pneumatic hose and there may be more than one coupler per partition In this case the couplers are connected to the same control system cab console Figure 6 12 Partition pneumat...

Page 81: ...e not connected Monthly inspect and adjust if necessary the oil pressure of the hydraulic system see Hydraulic Gear Pump System on page 82 On a daily basis inspect the hydraulic lines and connections...

Page 82: ...inder inspect the air bleeder for any leaks Tighten if necessary Main HydraulicValve Located underneath the body floor rear section the main hydraulic valve that is used on the TOP SELECT integrates a...

Page 83: ...th corresponding functions Figure 7 3 5 section valve with corresponding functions D C B A A Pressure Return B Hoisting cylinder C Bucket D Tailgate F E D C B A A Pressure Return B Hoisting cylinder C...

Page 84: ...le hydraulic system requires approximately 50 gallons of oil NOTE Some vehicles have an optional strainer in the hydraulic tank that needs to be cleaned when oil change is done see Cleaning the Strain...

Page 85: ...c Engage the hydraulic pump 1 d Retract all cylinders roof loading bucket s tailgate etc NOTE With the loading bucket cylinder completely retracted the bucket is found completely lowered To access th...

Page 86: ...Elements on page 81 It should be changed twice a year 4 Refill the tank until it is full according to the oil gauge Preferably use an ISO Grade 32 hydraulic oil This type of hydraulic oil provides exc...

Page 87: ...ockout Tagout procedure see Lockout Tagout Procedure on page 22 9 Clean around the filler cap and remove it 10 Empty the hydraulic tank completely see Emptying the Hydraulic Tank on page 77 11 Once th...

Page 88: ...the strainer using solvent and check for damage replace if necessary 16 Replace the seal if necessary see Figure 7 9 17 Reinstall the strainer 18 Refill the tank making sure there are no leaks Figure...

Page 89: ...e vehicle see Lockout Tagout Procedure on page 22 3 Prepare a pan or a bucket to collect the oil that will come out of the filter housing two gallons of oil 4 Also have a filter wrench and a new filte...

Page 90: ...he unit is so equipped In fact the engine needs to run at 1500 RPM to make the Maximizer move rearwards forwards and to make the body hoist move upwards The main pressure setting is 2000 psi for a uni...

Page 91: ...ns 3 Inspect the connections for any loose fittings 4 Check underneath the pump for any oil leaks 5 If there is no electrical power refer to the electrical schematics provided with the truck Adjusting...

Page 92: ...holding the lever in order to make the pressure build up in the system 5 Ask a helper to check on the gauge If the gauge reads 2000 psi no adjustment is necessary 6 Proceed with adjusting the main re...

Page 93: ...2400 50 700 Main relief valve long body w Euro cart tipper on bucket 2750 50 700 Body hoist up standard body System pressure 1500 Body hoist up long body System pressure 1500 Body hoist down standard...

Page 94: ...section They must be inspected as well Figure 7 16 Cylinder gland To inspect the body hoist 1 Park the vehicle on safe level ground and check the overhead clearance 2 Fully raise the body and set the...

Page 95: ...ee Replacing the Body Hoist on page 88 Figure 7 17 Gap 6 Make sure that the gland safety pins are in place Figure 7 18 Safety pin NOTE Not all hoist cylinders have this type of safety pin It is mandat...

Page 96: ...1 Lock out and tag out the vehicle see Lockout Tagout Procedure on page 22 2 Disconnect the hydraulic hose and fitting Figure 7 19 Hydraulic fitting 3 Remove the 2 cylinder base pillow blocks see Figu...

Page 97: ...ety prop 7 Lower the body on the safety prop 8 Using a lifting device remove the body hoist cylinder carefully Save both pillow blocks for the replacement cylinder see Figure 7 21 9 Place the pillow b...

Page 98: ...roperly secure the cylinder to the support on the body front 14 Reconnect the hydraulic hose 15 Lubricate all cylinder grease fittings Figure 7 23 Grease fittings 16 Start the truck and engage the pum...

Page 99: ...d after each working day Figure 8 1 Air tanks Figure 8 2 Air dryer All TOP SELECT units are equipped with an air dryer to reduce as much as possible the humidity in the air system and prevent componen...

Page 100: ...rocedure 1 Ensure that the parking brake is applied 2 Drain all air tanks on a daily basis 3 Change the cartridge in the air dryer according to the chassis manufacturer s recommendations On this type...

Page 101: ...to anticipate and prevent operational difficulties before they require extended shut down for costly repairs Operating and Maintenance Records Prepare and adhere to a maintenance schedule Keep detaile...

Page 102: ...eparators Doavisualinspectionof these components X See page 33 Body and chassis Check for corrosion X See page 38 Keep the contact surfaces clean between the body and the chassis X See page 30 Wiring...

Page 103: ...ground for overnight leaks X Check cylinders pump control valve and system for leaks Repair or replace if required X See page 73 Replace hydraulic filtera Twicea year See page 81 Clean strainer option...

Page 104: ...96 Preventive Maintenance...

Page 105: ...ance of the Maximizer is quick and easy but there are basic rules to follow The Maximizer is activated from the outside by means of a handle see Figure 10 1 Pulling up this handle will cause the Maxim...

Page 106: ...mmends cleaning the chassis after every unloading Make sure that the side step and other steps if installed are clean and free of any slippery material Use a step ladder to work on higher parts of the...

Page 107: ...ulic pump 9 Fully retract the Maximizer panel cylinder fully retracted 10 Turn OFF the pump and stop the engine 11 Apply the Lockout Tagout procedure see Lockout Tagout Procedure on page 22 12 Open th...

Page 108: ...r to the Lubrication section for detailed diagrams of greasing points and lubrication schedule NOTE Do not grease the side rails Abrasive material sticks to the grease and can cause premature wear of...

Page 109: ...he following 1 Apply the above procedure to prepare the truck accordingly 2 Start the engine engage the hydraulic pump and disable the speed up system 3 Fully extend the Maximizer cylinder fully exten...

Page 110: ...Cylinder Inspection on page 73 Also see Figure 10 3 NOTE The Maximizer is NOT a packer and CANNOT be used as such Pressure Adjustment The Maximizer has its own hydraulic pressure which is different fr...

Page 111: ...engine and engage the hydraulic system 4 While a helper is operating the Maximizer by pulling up the corresponding lever see Figure 10 1 and is holding it in this position to let the pressure build up...

Page 112: ...e to remove it and replace it Also if the Maximizer panel needs to be removed and replaced you will have to remove the cylinder too Removing the Cylinder Guard You need to remove the cylinder guard fi...

Page 113: ...oor see Figure 10 4 2 Remove the bolts from the cylinder head cover see Figure 10 9 and lift the cover to gain access to the cylinder head Figure 10 9 Accessing Maximizer cylinder head 3 Remove the he...

Page 114: ...device to carefully slide the cylinder into position 3 Put back the pin at the base of the cylinder 4 Put back the bolt securing the pin to the pillow block 5 Connect the hydraulic hoses and fittings...

Page 115: ...th a few times to check the safe operation of the installation Replacing the Maximizer If for any reasons you need to remove the Maximizer make sure you follow the instructions below To remove the Max...

Page 116: ...eed as follows 1 Use the same forklift you used to remove the Maximizer to bring it to the body and align it so it can be slid in 2 Attach the Maximizer with a chain through the roof opening to a lift...

Page 117: ...izer completely retracted remove the cover that provides access to the hose connector leading to the Maximizer 2 Fully extend the Maximizer to gain access to the cover of the hose connector on the oth...

Page 118: ...m 2 Insert the hose in the sliding mechanism and connect it on the other end fixing the bulkhead connector in place 3 Reinstall the side cover 4 Reinstall the cover on the connector leading to the air...

Page 119: ...cated on the side of the vehicle for a complete list of lube locations and the frequency with which they should be greased Recommended Lubricants You will find below the recommended types of lubricant...

Page 120: ...nsibility to use oil that is appropriate to the climate Engine Oil Refer to the engine manufacturer s maintenance manual for recommended type of engine oil Transmission Oil Refer to the transmission m...

Page 121: ...Lubrication 113 Figure 11 2 Body hinges Grease Fittings on Body Figure 11 3 Tailgate and hooks...

Page 122: ...114 Lubrication Figure 11 4 Partition Figure 11 5 Optional Maximizer Location of lube zerks...

Page 123: ...Lubrication 115 Figure 11 6 Roof hinges and loading cylinders...

Page 124: ...116 Lubrication Figure 11 7 Lube chart...

Page 125: ...sult with operators to determine how the unit is acting under actual working conditions For the most part problems with the unit will be limited to hydraulic and electrical system component malfunctio...

Page 126: ...ng Filter Elements on page 81 Wrong type of oil Change filter and oil see Changing Hydraulic Oil on page 78 and Replacing Filter Elements on page 81 Excessive resistance to oil flow in the system Hydr...

Page 127: ...y pump Repair adjust or replace Cavitation All or any of the following Replace filter see page 81 Clean supply line Change hydraulic oil Hydraulic oil is too cold Air in the hydraulic system All or an...

Page 128: ...ated oil Change filter and oil see Changing Hydraulic Oil on page 78 and Replacing Filter Elements on page 81 Erosion of casting Cavitation All or any of the following Replace filter see page 81 Clean...

Page 129: ...Problems Table above Internal leaking See Hydraulic System Maintenance on page 73 Excessive load Ensure that the bucket or body is not overloaded Also see Hydraulic System Maintenance on page 73 Wron...

Page 130: ...System Maintenance on page 73 Oil supply All or any of the following Replace filter see page 81 Clean supply line Change hydraulic oil Hydraulic oil is too cold No flow or pressure See Pump Related Pr...

Page 131: ...nd set the parking brake 2 Start the engine and engage the hydraulic pump 3 Fully extend the faulty cylinder then disengage the hydraulic pump 4 Disconnect and plug hose A see Figure 12 1 5 Engage the...

Page 132: ...124 Troubleshooting...

Page 133: ...t are connected to them These schematics can be used to locate a particular components and can be helpful for troubleshooting The first set of schematics is related to the hydraulic system and the sec...

Page 134: ...126 Hydraulic and Pneumatic Circuit Diagrams Hydraulic Schematics Single Side Bucket...

Page 135: ...Hydraulic and Pneumatic Circuit Diagrams 127 Single Side Bucket w Maximizer...

Page 136: ...128 Hydraulic and Pneumatic Circuit Diagrams Dual Side Bucket...

Page 137: ...Hydraulic and Pneumatic Circuit Diagrams 129 Dual Side Bucket w Maximizer...

Page 138: ...130 Hydraulic and Pneumatic Circuit Diagrams Dual Side Bucket w Maximizer and Dual Tailgate Cylinder...

Page 139: ...Hydraulic and Pneumatic Circuit Diagrams 131 Air System Schematics TS 1000 w Options...

Page 140: ...132 Hydraulic and Pneumatic Circuit Diagrams TS 2000 w Options...

Page 141: ...Hydraulic and Pneumatic Circuit Diagrams 133 Air Brake System Freight Cab Part 1 Air Schematic Right Hand Stand Up Drive w Work Brake...

Page 142: ...134 Hydraulic and Pneumatic Circuit Diagrams Air Brake System Freight Cab Part 2 Air Schematic Right Hand Stand Up Drive w Work Brake...

Page 143: ...Hydraulic and Pneumatic Circuit Diagrams 135 Air Brake System Inter Cab Part 1 Air Schematic Right Hand Stand Up Drive w Work Brake...

Page 144: ...136 Hydraulic and Pneumatic Circuit Diagrams Air Brake System Inter Cab Part 2 Air Schematic Right Hand Stand Up Drive w Work Brake...

Page 145: ...6 Parts Fax 1 418 831 7561 Mailing Address Mailing Address P O Box 530 175A Route Marie Victorin LaFayette GA 30728 Levis QC G7A 2T3 Parts and Warranty Parts and Warranty During business hours During...

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