98
Hydraulic System
2.
Apply Loctite 243 (medium strength) on the bolt before assembly.
3.
4.
Use the following parts: QUB00700 (bolt) and 154503 (steel wire).
Priming a New Pump
To prevent cavitation or air in the hydraulic system after installing a new pump or even when flushing
the hydraulic system, make sure to prime the pump before starting the engine.
Apply the following procedure for any new installed pump:
1.
Make sure the parking brake is applied and the vehicle is tagged out for maintenance purposes
(refer to “Locking out and Taging Out the Vehicle” on page 10)..
2.
With the ball valve closed, fill the suction line before installing it on the pump.
3.
Fill the pump housing with new oil.
4.
Reinstall the pressure hose on the pump housing.
5.
Open the ball valve on the suction line.
6.
Crank the engine repeatedly — about five times — without letting it start in order to fill the
suction hose and the pump with hudraulic oil and to push the air back into the tank.
7.
Start the engine. You can slowly raise the engine RPM only after 5
minutes. When you raise the
RPM, always make sure that the pump doesn’t make excessive noise.
8.
Before putting the vehicle back in service, recalibrate the system pressures.
N
OTE
:
For units equipped with vane pump.
Inspecting the Hydraulic Tank
Verify that the oil in the tank is clean (not colored) and always at the appropriate level.
To inspect the hydraulic tank:
1.
Lock out and tag out the vehicle (see
Locking out and Taging Out the Vehicle
Danger!
Apply the lockout / tagout procedure at all times when maintenance or inspection is
carried out on the vehicle.
Caution!
Maximum temperature for hydraulic oil is 77
°C
(180
°F).
Summary of Contents for Automizer Versa Hand
Page 1: ...AUTOMIZER VERSA HANDTM MAINTENANCE MANUAL...
Page 2: ......
Page 3: ...AUTOMIZER VERSA HAND MAINTENANCE MANUAL...
Page 26: ...18 Safety...
Page 89: ...Lubrication 81 Figure 4 11 Lubrication chart Automizer...
Page 90: ...82 Lubrication Figure 4 12 Lubrication chart Versa Hand arm...
Page 94: ...86 Lubrication Figure 4 18 Cylinder retaining ring Cylinder retaining ring...
Page 95: ...Lubrication 87 Packer Lubrication Points...
Page 96: ...88 Lubrication Hopper Door Hopper door latch Hopper door hinges...
Page 105: ...Hydraulic System 97...
Page 127: ...Hydraulic System 119 Figure 5 29 Detecting cylinder internal leaks 1 2 3 4 5 A A A...
Page 128: ...120 Hydraulic System Main Hydraulic Schematic...
Page 129: ...Hydraulic System 121 Hydraulic Schematic 96 Gallon Gripper...
Page 130: ...122 Hydraulic System Hydraulic Schematic 300 Gallon Gripper...
Page 131: ...Hydraulic System 123...
Page 132: ...124 Hydraulic System...
Page 137: ...Electrical System 129 Electrical Schematics Console 1...
Page 138: ...130 Electrical System Console 2...
Page 139: ...Electrical System 131 Arm Control...
Page 140: ...132 Electrical System Chassis...
Page 141: ...Electrical System 133 Main Body...
Page 142: ...134 Electrical System Hopper...
Page 143: ...Electrical System 135 Arm...
Page 144: ...136 Electrical System...
Page 151: ...Pneumatic System 143 Pneumatic System Schematic...
Page 152: ...144 Pneumatic System...
Page 155: ...Troubleshooting 147 Figure 8 4 Ball end hex wrench metric and SAE...
Page 164: ...156 Troubleshooting Figure 8 9 Tailgate locking mechanism...
Page 166: ...158 Troubleshooting...
Page 189: ...Lifting Arm 181...