KYMCO Super 9 50, Service Manual, Page: 1 / 205

SUPER 9 50
PREFACE
This Service Manual describes the
technical features and servicing
procedures for the KYMCO Super9 50.
Section 1 contains the precautions for
all operations stated in this manual.
Read them carefully before any
operation is started.
Section 2 is the removal/installation
procedures for the frame covers which are
subject to higher removal/installation
frequency during maintenance and
servicing operations.
Section 3 describes the inspection/
adjustment procedures, safety rules and
service information for each part, starting
from periodic maintenance.
Sections 5 through 12 give instructions
for disassembly, assembly and adjustment
of engine parts. Section 13 is the removal/
installation of chassis. Section 15 states
the testing and measuring methods of
electrical equipment.
Most sections start with an assembly or
system illustration and troubleshooting
for the section. The subsequent pages give
detailed procedures for the section.
KWANG YANG MOTOR CO., LTD.
OVERSEAS SALES DEPARTMENT
OVERSEAS SERVICE SECTION
TABLE OF CONTENTS
GENERAL INFORMATION
1
EXHAUST MUFFLER/FRAME COVERS
2
INSPECTION/ADJUSTMENT
3
LUBRICATION SYSTEM
4
ENGINE REMOVAL/INSTALLATION
5
CYLINDER HEAD/CYLINDER/PISTON
6
KICK STARTER/DRIVE
PULLEY/CLUTCH/DRIVEN PULLEY
7
FINAL REDUCTION
8
A.C. GENERATOR
9
CRANKCASE/CRANKSHAFT
10
COOLING SYSTEM
11
CARBURETOR
12
STEERING HANDLEBAR/FRONT
WHEEL/FRONT BRAKE/FRONT
SHOCK ABSORBER/FRONT FORK
13
REAR BRAKE/REAR FORK/REAR
WHEEL/REAR SHOCK ABSORBER`
14
ELECTRICAL EQUIPMENT
15
INSTRUMENT/SWITCHES/LIGHTS
16
EVAPORATIVE/EXHAUST EMISSION
CONTROL SYSTEM
17
CHASSIS
ELECTRICAL E
Q
UIPMENT
ENGINE
The information and contents included in
this manual may be different from the
motorcycle in case specifications are
changed.
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E/M