KYMCO KYMCO Movie S 125i, Service Manual

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16. STARTING SYSTEM
16-4
Remove the starter clutch lock nut.
The lock nut is left threaded.
Remove the starter clutch.
Remove the starter idle gear and shaft.
INSPECTION
Inspect the operation of the starter drive gear when
it is assembled on the clutch. The starter drive gear
should turn clockwise freely and should not turn
counterclockwise.
STARTER CLUTCH DISASSEMBLY
Inspect the starter drive gear for wear or damage
and replace if necessary.
Measure the starter drive gear I.D.
Service Limit: 32.06 mm replace if over
Inspect the needle bearing for wear or damage and
replace if necessary.
CLUTCH BODY DISASSEMBLY
Remove the rollers, plungers and springs from the
clutch body.
Inspect the clutch body for wear or damage and
replace if necessary.
Inspect each roller and plunger for wear or damage
and check for weak spring. Replace a new set if
necessary.
Starter clutch lock nut wrench E009
Special
Universal holder E017
Axle
Nut Starter clutch lock nut wrench
Starter Idle Gear
Needle bearing
Drive gear
Clutch
Spring
Roller
Movie S 125i