KYMCO ADG5, Manual

Page: 264 / 426

7. CVT Continuously Variable Transmission XCITING 400i/XCITING S 400
CVT Continuously Variable Transmission
This chapter covers the location and servicing of the CVT components
for the KYMCO XCITING 400i/XCITING S 400.
• Belt Case .................................................................. 7-2~7-11
• CVT Removal ......................................................... 7-12~7-28
• CVT Installation ............................................................. 7-29
GENERAL INSTRUCTIONS
• The drive pulley, clutch and driven pulley can be serviced with the engine installed.
• Avoid getting grease and oil on the drive belt and pulley faces. Remove any oil or
grease from them to minimize the slipping of drive belt and drive pulley.
TROUBLESHOOTING
Engine starts but motorcycle won't move
• Worn drive belt
• Broken ramp plate
• Worn or damaged clutch lining
• Broken driven face spring
Engine stalls or motorcycle creeps
• Broken clutch weight spring
Lack of power
• Worn drive belt
• Weak driven face spring
• Worn weight roller
• Faulty driven face
7‐1