Kval EP-1, Operation And Service Manual

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KVAL EP-1 Operation/Service Manual
Table of Contents
Chapter 1
Introduction to the EP-1
Chapter 1 at a Glance .............................................................. 1-1
Overview of the EP-1 ............................................................... 1-2
About this Manual .................................................................................1-2
Safety First! .............................................................................. 1-3
Safety Sheet Sign-Off Sheet .................................................................1-3
Safety Terminology of Labels ................................................................1-3
Safety Guidelines ..................................................................................1-3
Lockout Tagout Procedure ....................................................................1-7
Follow the P-R-O-P-E-R lockout rule of thumb. ....................................1-9
Zero-Energy to Start-Up ........................................................... 1-10
Zero-Energy State to Start-Up to Operating State ..............................1-10
Getting Help from KVAL ........................................................... 1-12
On-Line Help .......................................................................................1-12
Product Return Procedure ..................................................................1-12
Safety Sign-Off Sheet .............................................................. 1-15
A Note to the Operator: .......................................................................1-15
Chapter 2
Operation of the EP-1
Operator’s Tour ........................................................................ 2-2
About the Electrical Panel .....................................................................2-5
Description of the Six Light Panel ........................................................2-6
Quick Start .............................................................................. 2-7
Setup of the EP-1 .................................................................... 2-8
Setting the 0° and 3° Bevels .................................................................2-8
Setting a 2 3/4" or a 2 3/8" Backset ......................................................2-9
Setting the Face Plate Router for Vertical Travel ................................2-10
Setting the Router Depth ....................................................................2-10
Powering the EP-1 .................................................................. 2-12
How to Power Up the EP-1 .................................................................2-12
Machining a Door ..................................................................... 2-13
Move a Door into Position and Start Sequence ..................................2-13
How to Power Down the EP-1 ................................................. 2-15