ENGINE
RTV1140CPX, WSM
1-S53
Replacing Crankshaft Sleeve
1. Remove the used crankshaft sleeve.
2. Set the sleeve guide (2) to the crankshaft.
3. Heat a new sleeve to a temperature between 150 and 200 °C
(302 and 392 °F), and fix the sleeve to the crankshaft as shown
in figure.
4. Press fit the sleeve using the auxiliary socket for pushing (3).
NOTE
• Mount the sleeve with its largely chamfered surface facing
outward.
• If sleeve is not hot enough, it might stop halfway, so be
careful.
9Y1210293ENS0097US0
(5) Cylinder
Cylinder Wear
1. Measure the I.D. of the cylinder at the six positions (see figure)
with a cylinder gauge to find the maximum and minimum I.D.'s.
2. Get the difference (Maximum wear) between the maximum and
the minimum I.D.'s.
3. If the wear exceeds the allowable limit, bore and hone to the
oversize dimension. (Refer to "Correcting Cylinder".)
4. Visually check the cylinder wall for scratches. If deep scratches
are found, the cylinder should be bored. (Refer to "Correcting
Cylinder".)
9Y1210293ENS0098US0
(1) Crankshaft Sleeve
(2) Sleeve Guide
(3) Auxiliary Socket for Pushing
(4) Crankshaft
Cylinder I.D.
Factory specification
78.000 to 78.019 mm
3.0709 to 3.0716 in.
Allowable limit
78.15 mm
3.077 in.
(A) Top
(B) Middle
(C) Bottom (Skirt)
(a) Right-angled to Piston Pin
(b) Piston Pin Direction
KiSC issued 05, 2014 A
Summary of Contents for RTV1140CPX
Page 1: ...RTV1140CPX WORKSHOP MANUAL UTILITY VEHICLE KiSC issued 05 2014 A...
Page 4: ...I INFORMATION KiSC issued 05 2014 A...
Page 10: ...INFORMATION RTV1140CPX WSM I 5 9Y1210293INI0002US0 KiSC issued 05 2014 A...
Page 11: ...INFORMATION RTV1140CPX WSM I 6 9Y1210293INI0003US0 KiSC issued 05 2014 A...
Page 12: ...INFORMATION RTV1140CPX WSM I 7 9Y1210293INI0004US0 KiSC issued 05 2014 A...
Page 13: ...INFORMATION RTV1140CPX WSM I 8 9Y1210293INI0005US0 KiSC issued 05 2014 A...
Page 14: ...INFORMATION RTV1140CPX WSM I 9 9Y1210293INI0006US0 KiSC issued 05 2014 A...
Page 15: ...INFORMATION RTV1140CPX WSM I 10 9Y1210293INI0007US0 KiSC issued 05 2014 A...
Page 19: ...INFORMATION RTV1140CPX WSM I 14 5 DIMENSIONS 9Y1210293INI0012US0 KiSC issued 05 2014 A...
Page 20: ...G GENERAL KiSC issued 05 2014 A...
Page 77: ...1 ENGINE KiSC issued 05 2014 A...
Page 138: ...2 TRANSMISSION KiSC issued 05 2014 A...
Page 215: ...3 REAR AXLE KiSC issued 05 2014 A...
Page 216: ...CONTENTS 1 STRUCTURE 3 M1 MECHANISM KiSC issued 05 2014 A...
Page 227: ...4 BRAKES KiSC issued 05 2014 A...
Page 254: ...5 FRONT AXLE KiSC issued 05 2014 A...
Page 283: ...6 STEERING KiSC issued 05 2014 A...
Page 306: ...7 HYDRAULIC SYSTEM KiSC issued 05 2014 A...
Page 328: ...8 ELECTRICAL SYSTEM KiSC issued 05 2014 A...
Page 330: ...ELECTRICAL SYSTEM RTV1140CPX WSM 8 M1 1 WIRING DIAGRAM KiSC issued 05 2014 A...