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MODELS

1ABACCJAP0070

1ABAHABAP0070

1ABADBMAP0230

V2607-CR-TIE4
V3307-CR-TIE4

V3800-CR-TIE4

D1803-CR-TIE4
V2403-CR-TIE4

OPERATOR

'

S MANUAL

READ AND SAVE THIS BOOK

KUBOTA

DIESEL ENGINE

1J778-8915-

6

Summary of Contents for D1803-CR-TIE4

Page 1: ...MODELS 1ABACCJAP0070 1ABAHABAP0070 1ABADBMAP0230 V2607 CR TIE4 V3307 CR TIE4 V3800 CR TIE4 D1803 CR TIE4 V2403 CR TIE4 OPERATOR S MANUAL READ AND SAVE THIS BOOK KUBOTA DIESEL ENGINE 1J778 8915 6...

Page 2: ...ents certain vehicle components and fluids contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm WARNING D1803 CR TIE4 V2403 CR TIE4 V...

Page 3: ...them This Operator s Manual should be considered a permanent part of the engine and should remain with the engine when it is resold This symbol the industry s Safety Alert Symbol is used throughout t...

Page 4: ...14 Checking of engine oil level 14 Checking of fuel level 15 Checking of coolant level 16 Anti freeze 17 Checking of fan belt 18 REGULAR CHECKS AND MAINTENANCE WORK 19 EVERY 50 SERVICE HOURS 19 Checki...

Page 5: ...o charger 26 Checking of EGR System 26 ANNUAL SERVICING 27 Replacement of air cleaner element 27 Checking of EGR piping 27 Checking of intake air line 27 Checking of exhaust manifold for cracks or gas...

Page 6: ...engine in good condition A Before allowing other people to use your engine explain how to operate and have them read this manual before operation A DO NOT modify the engine UNAUTHORIZED MODIFICATIONS...

Page 7: ...eep the engine clean and free of accumulated dirt grease and trash to avoid a fire Store flammable fluids in proper containers and cabinets away from sparks and heat A Check for and repair leaks immed...

Page 8: ...wirings are in good condition Keep all electrical connections clean Bare wire or frayed insulation can cause a dangerous electrical shock and personal injury 7 ESCAPING FLUID A Relieve all pressure i...

Page 9: ...harge the battery if its fluid level is below the LOWER mark Otherwise the component parts may deteriorate earlier than expected which may shorten the service life or cause an explosion Immediately ad...

Page 10: ...rce Dispose of waste fluids according to environmental regulations 11 CONDUCTING SAFETY CHECKS MAINTENANCE A When inspecting the engine or servicing place the engine on a large flat surface DO NOT wor...

Page 11: ...s as the replaced component 5 Mount new warning and caution labels by applying to a clean dry surface and pressing any bubbles to the outside edge A Replace fuel pipes and lubricant pipes with their...

Page 12: ...re to see your KUBOTA Dealer For service contact the KUBOTA Dealership from which you purchased your engine or your local KUBOTA Dealer When in need of parts be prepared to give your dealer the engine...

Page 13: ...ler plug 4 Engine hook 5 Rail 6 Cooling fan 7 Fan belt 8 Fan drive pulley 9 Oil filter cartridge 10 Oil drain plug 11 Oil level gauge 12 Intake manifold 13 Oil separator 14 Alternator 15 Exhaust manif...

Page 14: ...tor 7 Oil filler plug 8 Cooling fan 9 Fan drive pulley 10 Fan belt 11 Oil drain plug 12 Oil filter cartridge 13 Alternator 14 Oil pressure switch 15 Starter 16 Oil level gauge 17 Supply pump 18 NE sen...

Page 15: ...g fan 8 Fan belt 9 Supply pump 10 Fan drive pulley 11 Oil drain plug 12 Oil level gauge 13 Oil filter cartridge 14 Coolant drain cock 15 Rail 16 Alternator 17 Engine hook 18 Turbo charger 19 Exhaust m...

Page 16: ...stall shields and safeguards attached to the engine when operating A Stop the engine at a flat and wide space when checking A Keep dust or fuel away from the battery wiring muffler and engine to preve...

Page 17: ...tenance tools when starting the engine after maintenance A Do not use ether or any starting fluid for starting the engine or a severe damage will occur A When starting the engine after a long storage...

Page 18: ...ng correctly BRadiator cooling water Coolant To avoid personal injury or death A Do not remove radiator cap until coolant temperature is well below its boiling point Then loosen cap slightly to the st...

Page 19: ...e necessary if air enters the fuel system See Checking of fuel level in DAILY CHECKS in MAINTENANCE section BColor of exhaust White exhaust may come out In most cases this is caused by water vapor and...

Page 20: ...stand how to use them before performing any service work A When installing be sure to tighten all bolts lest they should be loose Tighten the bolts by the specified torque A Do not put any tools on th...

Page 21: ...anging of engine oil 23 Replacement of oil filter cartridge 23 Replacement of fuel filter cartridge 24 Every 500 hours Cleaning of water separator 25 Removal of sediment in fuel tank 25 3 Cleaning of...

Page 22: ...the Warranty Statement in detail A The items listed above other than marked are not necessary to keep the emission related warranty valid A Failure to perform the maintenance will cause problems that...

Page 23: ...ng of engine oil 24 Replacement of oil filter cartridge 24 Replacement of fuel filter cartridge 25 Cleaning of water separator 25 Removal of sediment in fuel tank 25 3 Cleaning of water jacket radiato...

Page 24: ...above other than marked are not necessary to keep the emission related warranty valid A Failure to perform the maintenance will cause problems that will significantly degrade the engine performance E...

Page 25: ...ngine oil is overfilled This oil can drain through the air intake system which cause engine disacceleration and oil leaks from breather piping It could result in a overrunning or oil hammering of engi...

Page 26: ...iesel Fuel Specification Type and Sulfur Content ppm used must be compliant with all applicable emission regulations for the area in which the engine is operated A DO NOT USE Fuels that have sulfur co...

Page 27: ...Then remove cap completely If overheats should occur steam may gush out from the radiator or recovery tank Severe burns could result 1 Remove the radiator cap after the engine has completely cooled an...

Page 28: ...on Control Center or your local emergency number for further assistance A When anti freeze comes in contact with the skin or clothing wash it off immediately A Do not mix different types of anti freez...

Page 29: ...any long life coolant of different manufacturer Different brands may have different additive components and the engine may fail to perform as specified 6 When the LLC is mixed do not employ any radia...

Page 30: ...ace or repair them at once D1803 CR TIE4 V2403 CR TIE4 V2607 CR TIE4 V3307 CR TIE4 V3800 TIE4 BDraining of water separator Checking and Draining Water and dirt contained in fuel will settle down in th...

Page 31: ...ing down the cylinder liner and piston ring earlier and thereby resulting in poor power output A Do not overservice the air cleaner element Overservicing may cause dirt to enter the engine causing pre...

Page 32: ...s nearly or more than the boiling point is called OVERHEATING While running make the following checks to see that all parts are working correctly If anything is unusual inspect it referring to the rel...

Page 33: ...e belt tension A Be sure to reinstall the detached safety shield after maintenance or checking 1 Stop the engine and remove the key 2 Apply moderate thumb pressure to belt between the pulleys 3 If ten...

Page 34: ...ain easier when the oil is warm 3 When letting out the oil remove the filler plug too With the filler plug still in place it would be difficult to discharge the oil completely 4 Add new engine oil up...

Page 35: ...are below 500 replace the oil every year 2 Remove the drain plug at the bottom of the engine and drain all the old oil Drain oil will drain easier when the oil is warm V2607 CR TIE4 V3307 CR TIE4 V38...

Page 36: ...ater separator should be replaced earlier according to the fuel classification in use BCleaning of water separator See Draining of water separator in EVERY 50 SERVICE HOURS in REGULAR CHECKS AND MAINT...

Page 37: ...arator element and gasket Then wipe oil and grease off the zone in question 2 Fit a new oil separator element and gasket into position D1803 CR TIE4 V2403 CR TIE4 V2607 CR TIE4 V3307 CR TIE4 V3800 TIE...

Page 38: ...al KUBOTA Dealer for this service BReplacement of intake air line and suction air pressure takeout rubber piping Consult your local KUBOTA Dealer for this service BReplacement of boost sensor pressure...

Page 39: ...d clamp bands in EVERY 200 SERVICE HOURS D1803 CR TIE4 V2403 CR TIE4 and EVERY 250 SERVICE HOURS V2607 CR TIE4 V3307 CR TIE4 V3800 TIE4 in REGULAR CHECKS AND MAINTENANCE WORK section BReplacement of f...

Page 40: ...ince water may freeze when the temperature drops below 0 C 32 F it is very important that no water is left in the machine A When using anti freeze it is not necessary to take step 1 above 2 Remove dir...

Page 41: ...engine cranks slow Use oils of different viscosities depending on ambient temperatures Use 10W 30 in winter season Battery is discharged and the engine will not crank Charge the battery Cause Counter...

Page 42: ...ntermeasures Engine oil insufficient Check oil level Replenish oil as required Fan belt broken or elongated Change belt or adjust belt tension Coolant insufficient Replenish coolant Excessive concentr...

Page 43: ...0 3 2700 Max torque Rotating speed N m min rpm kg m min rpm 150 5 1600 15 3 1600 Maximum bare speed min rpm 2900 Minimum bare idling speed min rpm 800 Order of firing 1 2 3 Direction of rotation Count...

Page 44: ...speed N m min rpm kg m min rpm 198 5 1600 20 2 1600 225 1600 22 9 1600 265 1500 27 0 1500 Maximum bare speed min rpm 2900 2800 Minimum bare idling speed min rpm 800 Order of firing 1 3 4 2 Direction o...

Page 45: ...x torque Rotating speed N m min rpm kg m min rpm 310 1500 31 6 1500 Maximum bare speed min rpm 2800 Minimum bare idling speed min rpm 800 Order of firing 1 3 4 2 Direction of rotation Counter clockwis...

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