Kubota D1005-E3BG Operator'S Manual Download Page 1

Page: 1 / 41

D1005-E3BG · D1305-E3BG
D1105-E3BG · V1505-E3BG

MODELS

Summary of Contents for D1005-E3BG

Page 1: ...D1005 E3BG D1305 E3BG D1105 E3BG V1505 E3BG MODELS ...

Page 2: ...t up to date information Please do not hesitate to consult with them FOREWORD FOREWORD This symbol the industry s Safety Alert Symbol is used throughout this manual and on labels on the machine itself to warn of the possibility of personal injury Read these instructions carefully It is essential that you read the instructions and safety regulations before you attempt to assemble or use this unit 3...

Page 3: ...ies 7 MAINTENANCE 8 SERVICE INTERVALS 9 PERIODIC SERVICE 12 FUEL 12 Fuel level check and refueling 12 Air bleeding the fuel system 13 Checking the fuel pipes 13 Cleaning the fuel filter pot 13 Fuel filter cartridge replacement 14 ENGINE OIL 14 Checking oil level and adding engine oil 14 Changing engine oil 15 Replacing the oil filter cartridge 16 RADIATOR 16 Checking coolant level adding coolant 1...

Page 4: ...RY 20 Battery charging 21 Direction for long term storage 22 ELECTRIC WIRING 22 FAN BELT 22 Adjusting Fan Belt Tension 22 CARRIAGE AND STORAGE 23 CARRIAGE 23 STORAGE 23 TROUBLESHOOTING 24 SPECIFICATIONS 26 WIRING DIAGRAMS 30 ...

Page 5: ...s keep the engine in good condition A Before allowing other people to use your engine explain how to operate and have them read this manual before operation A DO NOT modify the engine UNAUTHORIZED MODIFICATIONS to the engine may impair the function and or safety and affect engine life If the engine does not perform properly consult your local Kubota Engine Distributor first 2 WEAR SAFE CLOTHING AN...

Page 6: ...leaning A Keep the engine clean and free of accumulated dirt grease and trash to avoid a fire Store flammable fluids in proper containers and cabinets away from sparks and heat A Check for and repair leaks immediately A DO NOT stop the engine without idling Allow the engine to cool down first Keep the engine idling for about 5 minutes before stopping unless there is a safety problem that requires ...

Page 7: ...irings are in good condition Keep all electrical connections clean Bare wire or frayed insulation can cause a dangerous electrical shock and personal injury 7 ESCAPING FLUID A Relieve all pressure in the air the oil and the cooling systems before disconnecting any lines fittings or related items A Be cautious of possible pressure relief when disconnecting any device from a pressurized system that ...

Page 8: ...rge the battery if its fluid level is below the LOWER mark Otherwise the component parts may deteriorate earlier than expected which may shorten the service life or cause an explosion Immediately add distilled water until the fluid level is between the UPPER and LOWER marks A Keep sparks and open flames away from the battery especially during charging DO NOT strike a match near the battery A DO NO...

Page 9: ...oved or genuine KUBOTA Anti freeze A Be mindful of the environment and the ecology Before draining any fluids determine the correct way to dispose of them Observe the relevant environmental protection regulations when disposing of oil fuel coolant brake fluid filters and batteries A When draining fluids from the engine place a suitable container underneath the engine body A DO NOT pour waste onto ...

Page 10: ...ing A Check or conduct maintenance after the engine coolant muffler or muffler cover have cooled off completely A Always use the appropriate tools and fixtures Verify that they are in good condition before performing any service work Make sure you understand how to use them before service A Use ONLY correct engine barring techniques for manually rotating the engine DO NOT attempt to rotate the eng...

Page 11: ... component with warning and caution label s affixed is replaced with a new part make sure the new label s is are attached in the same location s as the replaced component 5 Mount new warning and caution labels by applying to a clean dry surface and pressing any bubbles to the outside edge 12 WARNING AND CAUTION LABELS Part No 19077 8724 1 or 16667 8724 1 55mm in diameter 37mm in diameter PartNo TA...

Page 12: ...enance yourself However when in need of parts or major service be sure to see your KUBOTA dealer For service contact the KUBOTA Dealership from which you purchased your engine or your local KUBOTA dealer When in need of parts be prepared to give your dealer the engine serial number Locate the serial number now and record them in the space provided Type Serial No Engine Date of Purchase Name of Dea...

Page 13: ...er 3 Engine stop lever 4 Injection pump 5 Fuel feed pump 6 Cooling fan 7 Fan drive pulley 8 Oil filter cartridge 9 Water drain cock 10 Oil filler plug 11 Exhaust manifold 12 Alternator 13 Starter 14 Oil level gauge 15 Oil pressure switch 16 Flywheel 17 Oil drain plug 18 Oil pan ...

Page 14: ...de space when checking A Keep dust or fuel away from the battery wiring muffler and engine to prevent a fire Check and clear them before operating everyday Pay attention to the heat of the exhaust pipe or exhaust gas so that it can not ignite trash Item Ref page 1 Parts which had trouble in previous operation 2 By walking around the machine 1 Oil or water leaks 14 to 19 2 Engine oil level and cont...

Page 15: ... additional safety items e g hard hat safety boots or shoes eye and hearing protection gloves etc as appropriate or required A Do not wear radio or music headphones while operating engine A Check to see if it is safe around the engine before starting A Reinstall safeguards and shields securely and clear all maintenance tools when starting the engine after maintenance A Do not use ether or any star...

Page 16: ...un continuously for more than 20 seconds A Be sure to warm up the engine not only in winter but also in warmer seasons An insufficiently warmed up engine can shorten its service life A When there is fear of temperature dropping below 15 C 5 F detach the battery from the machine and keep it indoors in a safe area to be reinstalled just before the next operation 4 Insert the key into the key switch ...

Page 17: ...en radiator fins and tube 4 Check to see if the fan belt is too loose 5 Check to see if radiator water pipe is clogged and 6 Check to see if anti freeze is mixed into coolant in warm seasons BOil pressure lamp The lamp lights up to warn the operator that the engine oil pressure has dropped below the prescribed level If this should happen during operation or should not go off even after the engine ...

Page 18: ... slows down or accelerates A Unusual noises are suddenly heard A Exhaust fumes suddenly become very dark A The oil pressure lamp or the water temperature alarm lamp lights up REVERSED ENGINE REVOLUTION AND REMEDIES CAUTION To avoid personal injury A Reversed engine operation can make the machine reverse and run it backwards It may lead to serious trouble A Reversed engine operation may make exhaus...

Page 19: ... any parts do not use gasoline but use regular cleanser A Always use proper tools that are in good condition Make sure you understand how to use them before performing any service work A When installing be sure to tighten all bolts lest they should be loose Tighten the bolts by the specified torque A Do not put any tools on the battery or battery terminals may short out Severe burns or fire could ...

Page 20: ...t tightness 22 Draining water separator Every 200 hours Check of radiator hoses and clamp bands 18 Replacement of oil filter cartridge oil pan depth 90 mm 3 54 in 16 Check of intake air line Every 400 hours Replacement of oil filter cartridge oil pan depth 124 mm 4 88 in 16 Cleaning of water separator Every 500 hours Removal of sediment in fuel tank Cleaning of water jacket radiator interior 17 to...

Page 21: ... with all applicable emission regulations for the area in which the engine is operated A Use of diesel fuel with sulfur content less than 0 10 1000 ppm is strongly recommended A If high sulfur fuel sulfur content 0 50 5000 ppm to 1 0 10000 ppm is used as a diesel fuel change the engine oil and oil filter at shorter intervals approximately half A DO NOT USE Fuels that have sulfur content greater th...

Page 22: ...ion Fuel type Engine oil classification API classification Engines with non EGR Engines with internal EGR Engines with external EGR High Sulfur Fuel 0 05 500 ppm Sulfur Content 0 50 5000 ppm CF If the CF 4 CG 4 CH 4 or CI 4 engine oil is used with a high sulfur fuel change the engine oil at shorter intervals approximately half Low Sulfur Fuel Sulfur Content 0 05 500 ppm or Ultra Low Sulfur Fuel Su...

Page 23: ...sulfur content greater than 1 0 10000 ppm A Diesel fuels specified to EN 590 or ASTM D975 are recommended A No 2 D is a distillate fuel of lower volatility for engines in industrial and heavy mobile service SAE J313 JUN87 A Since KUBOTA diesel engines of less than 56 kW 75 hp utilize EPA Tier 4 and Interim Tier 4 standards the use of low sulfur fuel or ultra low sulfur fuel is mandatory for these ...

Page 24: ...ine Broken fuel pipes can cause fires Check the fuel pipes every 50 hours of operation When if 1 If the clamp band is loose apply oil to the screw of the band and tighten the band securely 2 If the fuel pipes made of rubber became worn out replace them and clamp bands every 2 years 3 If the fuel pipes and clamp bands are found worn or damaged before 2 years time replace or repair them at once 4 Af...

Page 25: ...pipes while they are hot Severe burns could result Always stop the engine and allow it to cool before conducting inspections maintenance or for a cleaning procedure A Contact with engine oil can damage your skin Put on gloves when using engine oil If you come in contact with engine oil wash it off immediately A Be sure to inspect the engine locating it on a level place If placed on gradients accur...

Page 26: ... the previous oil before adding the new engine oil BChanging engine oil CAUTION To avoid personal injury A Be sure to stop the engine before draining engine oil A When draining engine oil place some container underneath the engine and dispose it according to local regulations A Do not drain oil after running the engine Allow engine to cool down sufficiently 1 Change oil after the initial 50 hours ...

Page 27: ...ses a little Thus run the engine for a while and check for oil leaks through the seal before checking the engine oil level Add oil if necessary A Wipe off any oil sticking to the machine completely RADIATOR Coolant will last for one day s work if filled all the way up before operation start Make it a rule to check the coolant level before every operation WARNING To avoid personal injury A Do not s...

Page 28: ...er is at the lower part of the radiator as figures below A If the radiator cap has to be removed follow the caution and securely retighten the cap A If coolant should be leak consult your local KUBOTA dealer A Make sure that muddy or sea water does not enter the radiator A Use clean fresh water and 50 anti freeze to fill the recovery tank A Do not refill recovery tank with coolant over the FULL le...

Page 29: ...lier if checked and found that hoses are swollen hardened or cracked BPrecaution at overheating Take the following actions in the event the coolant temperature is nearly or more than the boiling point what is called Overheating Take these actions if the engine s alarm buzzer sounds or the alarm lamp lights up 1 Stop the engine operation in a safe place and keep the engine unloaded idling 2 Do not ...

Page 30: ...en mixing stir it up well and then fill into the radiator 4 The procedure for the mixing of water and anti freeze differs according to the make of the anti freeze Refer to SAE J1034 standard more specifically also to SAE J814c At 1 013 x 10 Pa 760 mmHg pressure atmospheric A higher boiling point is obtained by using a radiator pressure cap which permits the development of pressure within the cooli...

Page 31: ...rt to enter the engine causing premature wear Use the dust indicator as a guide on when to service BDust indicator optional If the red signal on the dust indicator attached to the air cleaner is visible the air cleaner has reached the service level Clean the element immediately and reset the signal with the RESET button BATTERY CAUTION To avoid personal injury A Be careful not to let the battery e...

Page 32: ...remove the battery vent plugs A When disconnecting the cable from the battery start with the negative terminal and when connecting them start with the positive terminal first A DO NOT check the battery charge by placing a metal object across the terminals Use a voltmeter or hydrometer 1 Make sure each electrolyte level is to the bottom of vent wells if necessary add only distilled water in a well ...

Page 33: ...e bad connections Be sure to repair them before starting the engine Damaged wiring reduces the capacity of electrical parts Change or repair damaged wiring immediately FAN BELT BAdjusting Fan Belt Tension CAUTION To avoid personal injury A Be sure to stop the engine and remove the key before checking the belt tension A Be sure to reinstall the detached safety shield after maintenance or checking 1...

Page 34: ... a note written No water on the pressure cap Since water may freeze when the temperature drops below 0 C 32 F it is very important that no water is left in the machine 2 Remove dirty engine oil fill with new oil and run the engine for about 5 minutes to let the oil penetrate to all the parts 3 Check all the bolts and nuts and tighten if necessary 4 Remove the battery from the engine adjust the ele...

Page 35: ...r of rings pistons and liners cause insufficient compression Replace with new parts Battery is dischargedandthe engine will not crank Charge battery In winter always remove battery from machine charge fully and keep indoors Install in machine at time of use Cause Countermeasures Compression is insufficient Leaking valves Bad valve and excessive wear of rings pistons and liners cause insufficient c...

Page 36: ...injection timing and the fuel system Unusual sound is heard suddenly Check all moving parts carefully Color of exhaust suddenly turns dark Check the fuel injection system especially the fuel injection nozzle Bearing parts are overheated Check the lubricating system Oil lamp lights up during operation Check the lubricating system Check if the engine bearing clearances are within factory specs Check...

Page 37: ... 76 73 6 2 99 2 90 Total displacement cm cu in 1001 61 08 Combustion chamber Spherical Type E TVCS SAE Continuous kW rpm H P SAEJ1349 HP rpm 8 7 1800 11 7 1800 7 2 1500 9 7 1500 SAE Stand by kW rpm H P SAEJ1349 HP rpm 9 8 1800 13 1 1800 8 2 1500 11 0 1500 Maximum bare speed rpm 1890 1575 Order of firing 1 2 3 Direction of rotation Counter clockwise viewed from flywheel side Injection pump Bosch MD...

Page 38: ...3 07 3 09 Total displacement cm cu in 1123 68 53 Combustion chamber Spherical Type E TVCS SAE Continuous kW rpm H P SAEJ1349 HP rpm 10 1 1800 13 6 1800 8 4 1500 11 3 1500 SAE Stand by kW rpm H P SAEJ1349 HP rpm 11 5 1800 15 4 1800 9 5 1500 12 7 1500 Maximum bare speed rpm 1890 1575 Order of firing 1 2 3 Direction of rotation Counter clockwise viewed from flywheel side Injection pump Bosch MD Type ...

Page 39: ... 07 3 46 Total displacement cm cu in 1261 76 95 Combustion chamber Spherical Type E TVCS SAE Continuous kW rpm H P SAEJ1349 HP rpm 11 6 1800 15 5 1800 9 6 1500 12 9 1500 SAE Stand by kW rpm H P SAEJ1349 HP rpm 13 1 1800 17 6 1800 10 9 1500 14 6 1500 Maximum bare speed rpm 1890 1575 Order of firing 1 2 3 Direction of rotation Counter clockwise viewed from flywheel side Injection pump Bosch MD Type ...

Page 40: ...07 3 09 Total displacement cm cu in 1498 91 41 Combustion chamber Spherical Type E TVCS SAE Continuous kW rpm H P SAEJ1349 HP rpm 13 4 1800 18 0 1800 11 1 1500 14 9 1500 SAE Stand by kW rpm H P SAEJ1349 HP rpm 15 1 1800 20 2 1800 12 5 1500 16 8 1500 Maximum bare speed rpm 1890 1575 Order of firing 1 3 4 2 Direction of rotation Counter clockwise viewed from flywheel side Injection pump Bosch MD Typ...

Page 41: ...30 WIRING DIAGRAMS ENGLISH WIRING DIAGRAMS Energize to run The parts boxed in are reference NOT equiped for standard engine spec Non marked wire dia is 0 8 1 25 mm ...

Search results

Summary of Contents for D1005-E3BG

Reviews:

Related manuals for D1005-E3BG

Brands by name

Popular brands

Kubota D1005-E3BG, Operator'S Manual

Search results

Summary of Contents for D1005-E3BG

Reviews:

Related manuals for D1005-E3BG

Brands by name

Popular brands