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SYNTEX

®

-NC 

Operating/Assembly instructions 

KTR-N 
Sheet: 
Edition: 

46110 EN 
7 of 23 

 

Please observe protection 

note ISO 16016. 

Drawn: 

2017-02-10 Pz/Koh 

Replacing: 

KTR-N dated 2014-08-11 

Verified: 

2017-03-03 Pz 

Replaced by: 

 

 

 

 
Please read through these operating/assembly instructions carefully before you start up the coupling. 
Please pay special attention to the safety instructions! 
The operating/assembly instructions are part of your product. Please store them carefully and close to the 
coupling. The copyright for these operating/assembly instructions remains with KTR. 
 
 
 

 

 

STOP 

 

Warning of personal injury 

This symbol indicates notes which may contribute to 
preventing bodily injuries or serious bodily injuries that 
may result in death. 

 

 

 

Warning of product damages 

This symbol indicates notes which may contribute to 
preventing material or machine damage. 

 

 

General advice

 

This symbol indicates notes which may contribute to 
preventing adverse results or conditions. 

 

 

Warning of hot surfaces 

This symbol indicates notes which may contribute to 
preventing burns with hot surfaces resulting in light to 
serious bodily injuries. 

 
 
 

 

 

STOP 

 

With assembly, operation and maintenance of the coupling it has to be made sure that the 
entire drive train is secured against accidental switch-on. You may be seriously hurt by 
rotating parts. Please make absolutely sure to read through and observe the following 
safety indications.

 

  All operations on and with the coupling have to be performed taking into account "safety first". 

  Please make sure to switch off the power pack before you perform your work on the coupling. 

  Secure the power pack against accidental switch-on, e. g. by providing warning signs at the place of switch-on 

or removing the fuse for current supply. 

  Do not reach into the operating area of the coupling as long as it is in operation. 

  Please secure the coupling against accidental contact. Please provide for the necessary protection devices 

and covers. 

 
 
 
 
 
 
 
 
 
 
 
 
 
 

Advice 

2.1  General advice 

2.2  Safety and advice symbols 

2.3  General hazard warnings 

Summary of Contents for SYNTEX-NC 15

Page 1: ...Please observe protection note ISO 16016 Drawn 2017 02 10 Pz Koh Replacing KTR N dated 2014 08 11 Verified 2017 03 03 Pz Replaced by SYNTEX NC Backlash free overload system Type DK ratchet design Type...

Page 2: ...General advice 7 2 2 Safety and advice symbols 7 2 3 General hazard warnings 7 2 4 Intended use 8 2 5 Coupling selection 8 3 Storage transport and packaging 8 3 1 Storage 8 3 2 Transport and packagin...

Page 3: ...000 70 140 120 280 220 550 50 90 96 100 113 116 Size Dimensions mm l1 l2 l3 l4 l5 l6 L z x dM H stroke 15 5 0 7 0 9 2 2 4 18 8 28 12 x M3 0 8 25 5 5 11 5 9 1 2 5 23 9 33 8 x M4 1 2 32 6 0 12 5 9 9 2 5...

Page 4: ...T3 d d1 d2 15 19 3500 2 3 5 3 5 7 7 14 12 15 24 25 24 3000 9 15 20 30 40 65 22 25 32 32 28 3000 25 38 50 75 100 150 30 32 35 42 38 2500 30 65 60 135 120 265 38 42 45 60 48 2000 70 140 120 280 220 550...

Page 5: ...38 3000 9 15 20 30 40 65 25 38 32 42 3000 25 38 50 75 100 150 32 42 42 45 2500 30 65 60 135 120 265 42 45 60 65 2000 70 140 120 280 220 550 60 65 Size Dimensions mm D4 DH DA DK DK1 l1 L1 E 15 40 40 5...

Page 6: ...ransmittable torque Nm Surface pressure N mm2 8 8 94 5 10 12 30 92 131 11 14 35 90 5 129 5 12 16 42 88 127 5 14 22 55 85 123 5 15 24 62 74 83 5 121 97 16 69 83 119 96 18 48 104 66 94 19 53 114 65 93 2...

Page 7: ...o preventing adverse results or conditions Warning of hot surfaces This symbol indicates notes which may contribute to preventing burns with hot surfaces resulting in light to serious bodily injuries...

Page 8: ...hnical modifications The SYNTEX NC described in here corresponds to the technical status at the time of printing of these operating assembly instructions To review the coupling selection please consul...

Page 9: ...bearing DIN 625 1 8 1 Circlip 1 Complete set Component assembly 2 Components of SYNTEX NC hub design 6 1 Component Quantity Description Illustration 7 SYNTEX NC hub design 6 1 2 1 1 Clamping ring hub...

Page 10: ...or pilot bored as well as finish machined coupling components and spare parts KTR does not assume any warranty claims resulting from insufficient remachining We recommend to inspect bores shaft keyway...

Page 11: ...use of hollow shafts please observe chapter 4 6 before assembly of SYNTEX NC Unscrew the clamping screw component 2 10 in the clamping ring component 2 9 Clean the hub bore and shaft and review for d...

Page 12: ...of hub shaft N mm 2 d shaft diameter mm CW diW d The strength required is not provided if the hollow shaft bore is bigger than the max internal bore calculated or if the shear stress exceeds the yiel...

Page 13: ...n dM M3 M4 M4 M5 M6 Tightening torque TA Nm 1 7 2 8 4 1 8 1 14 Please consider our operating assembly instructions KTR N 45510 additionally when using the ROTEX GS coupling Clean the hub bore and shaf...

Page 14: ...be modified by the customer any more the screw of the setting nut component 1 5 or 2 5 has to be removed and coated with Loctite average strength Afterwards tighten the screw at the tightening torque...

Page 15: ...ions must be secured against working loose additionally e g conglutinating with Loctite average strength Table 7 Cap screws DIN EN ISO 4762 Size 15 25 32 42 60 Screw size M3 M3 M3 M3 M4 Tightening tor...

Page 16: ...9 Applies with hub design 6 1 only Illustration 18 Example Assembly of SYNTEX NC hub design 6 1 Disassemble the coupling from the machine and mount it onto a suitable auxiliary shaft Release the cap s...

Page 17: ...orque The release torque is increased by untightening the setting nut Illustration 20 Spring characteristic Remove the cap screw from the setting nut and paint with Loctite average strength Afterwards...

Page 18: ...f 23 4 Please observe protection note ISO 16016 Drawn 2017 02 10 Pz Koh Replacing KTR N dated 2014 08 11 Verified 2017 03 03 Pz Replaced by Diagramme 1 SYNTEX NC size 15 Diagramme 2 SYNTEX NC size 25...

Page 19: ...n 46110 EN 19 of 23 4 Please observe protection note ISO 16016 Drawn 2017 02 10 Pz Koh Replacing KTR N dated 2014 08 11 Verified 2017 03 03 Pz Replaced by Diagramme 4 SYNTEX NC size 42 Diagramme 5 SYN...

Page 20: ...5 42 16 0 11 2 90 1 5 60 21 0 11 8 116 1 8 Function The axial stroke of the shifting ring generated with overload may activate a mechanical limit switch or an inductive sensor As a result a control s...

Page 21: ...omponents to be assembled is not coordinated with one another Tightening torques have been fallen below exceeded Components are mixed up by mistake assembled incorrectly No original KTR components pur...

Page 22: ...ommend to perform a visual inspection on the coupling at least once a year Please pay special attention to the condition alignment and screw connection of the coupling and the condition of the spider...

Page 23: ...the torque The pitch line of radial forces Fr arising has to lead through the center of the bearing see illustration 22 The radial and axial forces passed into the coupling bearing must not exceed th...

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