KTR SYNTEX Hub design 1.0 Operating & Assembly Instructions Download Page 1

KTR Kupplungstechnik 

GmbH 

D-48407 Rheine 

SYNTEX

®

 

Operating-/Assembly Instructions 

design DK (ratchet) 

KTR-N 
sheet: 
edition:

 

46210 EN 
1 of 8 

 

Gezeichnet: 

30.06.10 Li/Lm 

Ersatz für: 

KTR-N vom 17.03.10 

Schutzvermerk 

ISO 16016 beachten.  Geprüft: 

30.06.10 Li 

Ersetzt durch: 

 

 

 
 
 

SYNTEX

®

 design DK 

 
 
 

 

 

Hub design 1.0 

Hub design 4.5 

 
 
 
The 

SYNTEX

®

 is an overload system with positive locking. It protects the following 

components against destruction. The design DK (ratchet) re-engages after 30° each into the 
following lock-in position in case of an overload. 
 
 
 

Table of Contents 

 

1 Technical 

Data 

 

 

2 Hints 

 2.1 

General 

Hints 

 

2.2  Safety and Advice Hints 

 

2.3  General Hints to Danger 

 2.4 

Proper 

Use 

 

 

3 Storage 

 

 

4 Assembly 

 4.1 

Components 

SYNTEX

®

-Overload System 

 4.2 

Assembly 

(General) 

 4.3 

Adjustment 

of 

the Torque of Engagement 

 

4.4  Adjustment of the Torque of Engagement after the Disassembly 

 4.5 

Assembly 

SYNTEX

®

-Overload System 

 4.6 

Limit 

Switch 

 

4.7  Spares Inventory, Customer Service Addresses 

 
 

Summary of Contents for SYNTEX Hub design 1.0

Page 1: ...the following components against destruction The design DK ratchet re engages after 30 each into the following lock in position in case of an overload Table of Contents 1 Technical Data 2 Hints 2 1 G...

Page 2: ...0 2 21 10 42 12 2 50 50 50 152 142 105 108 121 6 6 70 12 2 25 13 56 12 2 Table 2 dimensions hub design 4 5 Dimensions mm Clamping screws Size l6 l7 l8 LG s M Number TA Nm 20 9 3 5 23 54 3 M5 4 8 5 25...

Page 3: ...rt by rotating parts Please make absolutely sure to read through and observe the following safety instructions All operations on and with the coupling have to be performed taking into account safety f...

Page 4: ...on The best relative air humidity is under 65 4 Assembly The SYNTEX overload system is delivered in assembled condition 4 1 Components SYNTEX Overload System Components SYNTEX overload system with hub...

Page 5: ...1 Shifting ring 6 1 Setting nut 7 1 Slide bush 8 1 Axial needle spider 9 1 Shaft lock washer 10 1 Set screw DIN EN ISO 4762 11 1 Grub screw with tappet DIN EN ISO 4028 12 3 Half length reserve taper g...

Page 6: ...ent When the desired torque of engagement is adjusted fix the setting nut by screwing down the set screw on the threaded portion of the hub Table of torque of engagement Torque of engagement Nm Size 2...

Page 7: ...king bore with the external keyway of the hub Check the correct position of all balls in the bores Push on the axial needle bearing Push on the setting ring the large external chamfer is directed to t...

Page 8: ...switch or an inductive sensor Consequently a control operation is performed to disengage the drive Assembly The sensor has to be mounted in a solid device in order to ensure a smooth operation The se...

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