KTR KTR-STOP RL Operating & Assembly Instructions Download Page 1

Page: 1 / 16

KTR-STOP

Size S and M

Operating/Assembly instructions

KTR-N
Sheet:
Edition:

44610 EN
1 of 16
2

Please observe protection

note ISO 16016.

Drawn:

2020-11-23 Shg

Replacing:

KTR-N dated 2011-11-12

Verified:

2020-11-23 Shg

Replaced by:

KTR-STOP

Size S and M

KTR-STOP

(Rotor Lock) is a hydraulic mechanism serving for locking a ro-

tor positively by inserting a pin into a locking disk. The locking serves for preven-
ting a rotor standing still from starting.

Summary of Contents for KTR-STOP RL

Page 1: ...e ISO 16016 Drawn 2020 11 23 Shg Replacing KTR N dated 2011 11 12 Verified 2020 11 23 Shg Replaced by KTR STOP RL Size S and M KTR STOP RL Rotor Lock is a hydraulic mechanism serving for locking a ro...

Page 2: ...For any other applications please consult with KTR 1 Technical data 3 2 Advice 5 2 1 General advice 5 2 2 Safety and advice symbols 5 2 3 General hazard warnings 5 2 4 Intended use 5 3 Storage transp...

Page 3: ...bar 250 250 Max force fore stroke F kN 283 283 Max force back stroke F kN 187 187 Piston diameter mm 120 120 Piston surface fore stroke cm2 113 10 113 10 Piston surface back stroke cm2 74 61 74 61 Oi...

Page 4: ...rotection note ISO 16016 Drawn 2020 11 23 Shg Replacing KTR N dated 2011 11 12 Verified 2020 11 23 Shg Replaced by Connection dimensions of housing Illustration 5 Housing dimensions size S Illustratio...

Page 5: ...and observe the following safety indications All operations on and with the Rotor Lock have to be performed taking into account safety first Please make sure to switch off the power pack before you pe...

Page 6: ...m sticking together Humid storage rooms are not suitable Please make sure that condensation is not generated The best relative air humidity is less than 65 Direct contact with metallic parts or dust r...

Page 7: ...placing KTR N dated 2011 11 12 Verified 2020 11 23 Shg Replaced by Components of KTR STOP RL Compo nent Quantity Description 19 1 Fastening pin 20 8 Hexagon screw DIN EN ISO 4014 10 9 21 8 Disk DIN EN...

Page 8: ...1 Lock nut 23 1 1 Sensor 12 1 Gasket 1 Optionally available Illustration 9 Components of KTR STOP RL To ensure the full power of locking the preparation for assembly needs to be performed carefully T...

Page 9: ...n O see illustration 10 Please make sure that oil may escape from the pressure connection O Please make sure that the surface of the connection flange component 9 is in parallel with the locking disk...

Page 10: ...to vent the hydraulic system of the Rotor Lock The hydraulic system must never be operated at a higher pressure than the figures mentio ned in the type plate of the Rotor Lock or table 1 If any figure...

Page 11: ...The viscosity during starting should not exceed 500 mm2 s and the viscosity during operation should not fall below 12 mm2 s Filtration When filling and re filling the hydraulic system and replacing th...

Page 12: ...Lock is a stock of the most important spare parts on site Contact addresses of the KTR partners for spare parts and orders can be obtained from the KTR homepage at www ktr com KTR does not assume any...

Page 13: ...on component 1 from the lock bolt component 4 When removing the piston cover and the piston please make sure that the respective keyways are not damaged Take the guide rings piston gasket columnar sea...

Page 14: ...Illustration 15 Assembly of gaskets scrapers etc Illustration 16 Inspect the surfaces of the pistons and the holes of the locking pin to make sure that they are neither scratched nor damaged Such kind...

Page 15: ...gnal Rotor Lock In or Rotor Lock Out is transmitted Technical data Operating temperature 40 C to 85 C Max voltage 30 V DC AC Switching current 1 to 100 mA Switching tolerance 0 4 mm Max stroke 85 mm P...

Page 16: ...d tighten the sensor in the Rotor Lock for the time being Tighten the sensor at the tightening torque TA 20 Nm Provide for the electric connection according to the plug in connection see illustration...