KTM Freeride 250 R AUS 2014, Repair Manual

Page: 110 / 222

18 30/ENGINE
108
202700-11
–
Position the exhaust manifold.
–
Mount springs
dm
.
Spring hooks (50305017000) ( p. 206)
–
Mount and tighten screw
dn
.
Guideline
Remaining screws, chassis M6 10 Nm (7.4 lbf ft)
–
Install the battery. ( p. 81)
–
Install the shock absorber. ( p. 40)
–
Install the fuel tank. ( p. 65)
–
Mount the seat. ( p. 63)
–
Mount the spoiler. ( p. 64)
–
Lock the seat. ( p. 62)
–
Remove the motorcycle from the lift stand. ( p. 10)
–
Install the engine guard. ( p. 35)
202720-10
–
Remove screw cap
do
on the clutch cover and fill up with gear oil.
Gear oil 0.80 l (0.85 qt.) Engine oil (15W/50) ( p. 202)
–
Mount and tighten fitting
do
.
–
Refill the coolant. ( p. 158)
Danger
Danger of poisoning Exhaust gases are toxic and inhaling them may result
in unconsciousness and/or death.
–
When running the engine, always make sure there is sufficient ventila-
tion, and do not start or run the engine in an enclosed space without an
effective exhaust extraction system.
–
Start the engine and check that it is oil-tight.
–
Switch off the engine.
–
Check the coolant level. ( p. 157)
Finishing work
–
Take a test ride.
–
Check the engine for leakage.
–
Check the gear oil level. ( p. 161)
–
Check the coolant level. ( p. 157)
18.3 Engine disassembly
18.3.1 Clamping the engine into the engine work stand
202721-10
–
Mount special tool
1
on engine work stand
2
.
Engine assembly stand (61229001000) ( p. 209)
Engine fixing arm (56029002030) ( p. 208)
–
Mount the engine on special tool
1
.