KTM F7103U6 Setup Instructions Download

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SETUP INSTRUCTIONS

2021

150 EXC TPI

150 XC

‑

W TPI

Art. no. 3214371en

Summary of Contents for F7103U6

Page 1: ...SETUP INSTRUCTIONS 2021 150 EXC TPI 150 XC W TPI Art no 3214371en...

Page 2: ......

Page 3: ...forms materials services designs equipment etc without prior notice and without specifying reasons to adapt these to local conditions as well as to stop produc tion of a particular model without prior...

Page 4: ...or tips Indicates the result of a testing step Indicates a voltage measurement Indicates a current measurement Indicates a resistance measurement Indicates the end of an activity including potential r...

Page 5: ...1 10 Condition Packaging V2 Remove the box and the plastic packaging Info An assistant prevents the motorcycle from falling over To avoid damaging the motorcycle during the setup leave the protective...

Page 6: ...parate enclosure and compo nents Check that the scope of supply is complete using the enclosed packing list Have a lift stand available Lift stand 78129955100 Remove the two cable ties on the triple c...

Page 7: ...Move the handlebar supports to the desired position and mount and tighten screws 3 Guideline Screw handle bar support M10 40 Nm 29 5 lbf ft Loctite 243 Info Position the left and right handlebar suppo...

Page 8: ...nstalled gap widths equal when tightening S03665 01 150 EXC TPI EU Position the controls on the right half of the handlebar S03667 01 150 XC W TPI US Position the controls on the right half of the han...

Page 9: ...he plug in holder Route the cable without tension and secure with the cable ties F01134 10 150 XC W TPI US Insert indicator lamp 4 in the socket Plug in light pull switch 5 with the yellow and white c...

Page 10: ...2 SETUP 8 H01060 01 150 EXC TPI EU Mount the mirror clamps on both sides E01231 10 Mount both rear mirrors with the adapter E00852 01 Preassemble the hand guards on the left and right...

Page 11: ...able ties Install front fender p 31 Install the front wheel p 23 Remove the 12 V battery p 24 Charge the 12 V battery p 26 150 XC W TPI US Install the headlight mask with the headlight p 33 Install th...

Page 12: ...brown cable colors of the turn signal cable har ness Join plug in connector 8 of the right turn signal using the black and brown cable colors of the turn signal cable harness Join plug in connector 9...

Page 13: ...ble between the fairing parts S03680 10 Remove screws bp on the license plate holder and hang the tail light to the side S03681 10 Position the turn signal on both sides on the license plate holder mo...

Page 14: ...ght together with the license plate holder on the license plate bracket Info Ensure that the cables are routed correctly S03680 10 Mount and tighten screws bp Guideline Remaining screws chassis EJOT P...

Page 15: ...deline Remaining screws chassis EJOT PT K60x25 Z 2 Nm 1 5 lbf ft S03686 10 Join the plug in connectors of tail light bt and turn signal cable harness ck with the wiring harness Info Pay attention to r...

Page 16: ...spring with special tool cl Footrest spring plier 79029083000 The special tool is applied to area D on the footrest Mount pin cm S03692 10 Mount the washer and splint cn R00757 10 Position the left f...

Page 17: ...a G on the footrest Mount pin cm S03695 10 Mount the washer and splint cn S03696 10 Position the frame protectors on both sides Hook in the frame protector in area J Mount and tighten screws co Guidel...

Page 18: ...in the scope of supply optional Set the kilometers or miles p 37 Adjust combination instrument function p 38 Set the clock p 39 Add 2 stroke oil p 35 Refuel p 36 Position all controls in their exact...

Page 19: ...ng the motorcycle from the lift stand Note Danger of damage The parked vehicle can roll away or fall over Park the vehicle on a firm and level surface 401943 10 Remove the motorcycle from the lift sta...

Page 20: ...igarettes Switch off the engine for refueling Make sure that no fuel is spilled particularly not on hot parts of the vehicle If any fuel is spilled wipe it off immediately Observe the specifications f...

Page 21: ...l line Dirt in the fuel line clogs the injection valve Disconnect the quick release coupling Info Remaining fuel may flow out of the fuel hose Mount wash cap set 3 Wash cap set 81212016100 E00881 10 R...

Page 22: ...and clothing contact with fuel Immediately consult a doctor if you swallow fuel Do not inhale fuel vapors In case of skin contact rinse the affected area with plenty of water Rinse the eyes thoroughly...

Page 23: ...ircumstances should dirt enter into the fuel line Dirt in the fuel line clogs the injection valve Lubricate the O ring and join quick release coupling 3 Info Route the cable and fuel line at a safe di...

Page 24: ...p 20 Mount the seat p 18 3 8 Installing the shock absorber S03615 11 Main work Push splash protector 1 to the side and position the shock absorber Mount and tighten screw 2 Guideline Screw top shock a...

Page 25: ...amp M8 20 Nm 14 8 lbf ft Tighten screws 3 Guideline Screw bottom triple clamp M8 15 Nm 11 1 lbf ft E00375 11 Position the brake caliper and mount and tighten screws 4 Guideline Screw front brake calip...

Page 26: ...s until the brake lin ings are seated correctly against the brake disc Remove the motorcycle from the lift stand p 17 Operate the front brake and compress the fork a few times firmly The fork legs str...

Page 27: ...1 m 3 ft Do not charge deeply discharged 12 V batteries if the charge is already below the minimum voltage Minimum voltage before the start of the charge 9 V Dispose of 12 V batteries with less than...

Page 28: ...y charge 12 V batteries in well ventilated rooms Maintain a minimum clearance from inflammable materials when charging 12 V batteries Minimum clearance 1 m 3 ft Do not charge deeply discharged 12 V ba...

Page 29: ...in a discharged state for an extended period it will become deeply discharged and suffer a loss of capacity destroying the battery The 12 V battery is maintenance free Preparatory work Remove the sea...

Page 30: ...th holding bracket 1 12 V battery HJTZ5S FP C Mount and tighten screw 2 Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft S03492 11 Place relays 3 and connector 4 on the battery compart ment and...

Page 31: ...egative cable bo to the 12 V battery Guideline Screw battery termi nal M5 2 5 Nm 1 84 lbf ft Finishing work Mount the seat p 18 3 14 Disconnecting the negative cable of the 12 V battery Preparatory wo...

Page 32: ...ir filter box cover in area A laterally and take it off at the front 3 17 Installing the air filter box cover S03632 12 Main work Insert the air filter box cover in area A and clip it into area B S036...

Page 33: ...he rear left side cover S03688 10 Position side cover and hook it in in areas A B and C Mount and tighten screw 1 Guideline Screw sub frame bottom M8 30 Nm 22 1 lbf ft Loctite 2701 3 20 Installing fro...

Page 34: ...ving the headlight mask with the headlight E00899 10 Detach the brake line and wiring harness from the headlight mask Loosen rubber strap 1 Slide the headlight mask up and swing it forward E00900 10 1...

Page 35: ...brake line guide Finishing work Check the headlight setting p 33 3 23 Checking the headlight setting 400726 10 Park the vehicle on a horizontal surface in front of a light colored wall and make a mar...

Page 36: ...eline The boundary between light and dark must be exactly on the lower mark for a motorcycle with rider instructions on how to apply the mark Checking the headlight setting Info If you have a payload...

Page 37: ...l hose has been removed or the 2 stroke oil tank has been fully depleted in error Open 2 stroke oil tank cap p 34 M01516 10 Fill the 2 stroke oil tank up to the lower edge A of the filler neck Guideli...

Page 38: ...onment Do not allow fuel to enter the groundwater the soil or the sewage system E00929 10 Press release button 1 turn the fuel tank filler cap counter clockwise and lift it off 3 30 Closing the fuel t...

Page 39: ...hazard Improper handling of fuel is a danger to the environment Do not allow fuel to enter the groundwater the soil or the sewage system Open the fuel tank filler cap p 35 400382 10 Fill the fuel tank...

Page 40: ...the bottom right of the display Press the button for 2 3 seconds The Setup menu is displayed and the active functions are shown Info If no button is pressed for 10 12 seconds the settings are automati...

Page 41: ...es Adjust hour display with the button and or button Wait 3 5 seconds The next segment of the display flashes and can be set You can set the following segments in the same way as the hours by pressing...

Page 42: ...ght switch 150 EXC TPI EU M5 1 Nm 0 7 lbf ft Screw shock absorber adjusting ring M5 5 Nm 3 7 lbf ft Screw turn signal switch 150 EXC TPI EU M5 1 Nm 0 7 lbf ft Nut cable on starter motor M6 4 Nm 3 lbf...

Page 43: ...14 8 lbf ft Screw side stand attachment M8 33 Nm 24 3 lbf ft Loctite 2701 Screw subframe bottom M8 30 Nm 22 1 lbf ft Loctite 2701 Screw subframe top M8 35 Nm 25 8 lbf ft Loctite 2701 Screw top steeri...

Page 44: ...mmended supplier MOTOREX Cross Power 2T Super unleaded ROZ 95 Standard classification DIN EN 228 ROZ 95 Guideline Only use super unleaded fuel that matches or is equivalent to the specified standard F...

Page 45: ...AUXILIARY SUBSTANCES 6 43 Long life grease Recommended supplier MOTOREX Bike Grease 2000...

Page 46: ...fication for a 2 stroke engine oil that was specifically developed for the extreme demands of racing Thanks to first rate synthetic esters and specially designed additives superb combustion is achieve...

Page 47: ...3214371en 3214371en 02 2021 KTM Sportmotorcycle GmbH 5230 Mattighofen Austria KTM com Photo Mitterbauer KISKA KTM...

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KTM F7103U6, Setup Instructions

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