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SETUP INSTRUCTIONS

2018

250 SX
250 XC
300 XC

Art. no. 3213726en

Summary of Contents for F6301R0

Page 1: ...SETUP INSTRUCTIONS 2018 250 SX 250 XC 300 XC Art no 3213726en...

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Page 3: ...s designs equipment etc without prior notice and without specifying reasons to adapt these to local conditions as well as to stop production of a particular model without prior notice KTM accepts no l...

Page 4: ...or tips Indicates the result of a testing step Indicates a voltage measurement Indicates a current measurement Indicates a resistance measurement Indicates the end of an activity including potential r...

Page 5: ...nfo An assistant prevents the motorcycle from falling over 402050 01 Together with an assistant take the vehicle off the pallet Position the vehicle on a lift stand Check the vehicle for transport dam...

Page 6: ...e clutch master cylinder toward the front between the upper and lower triple clamps Install the fork legs p 11 K00620 10 Remove screws 3 Take off the handlebar clamp Remove the handlebar and lay it to...

Page 7: ...arts touch Tighten screws 3 evenly Guideline Screw handlebar clamp M8 20 Nm 14 8 lbf ft K00938 10 All SX models Position the controls on the right half of the handlebar K00615 10 All XC models Positio...

Page 8: ...ew footrest and pin Info Only insert the pin to the extent that the spring can still be mounted K00621 10 Position spring as shown Spring A engages in area B K00622 10 Press the spring with special to...

Page 9: ...le with a lift stand p 10 Position the new footrest and pin Info Only insert the pin to the extent that the spring can still be mounted K00624 10 Position spring as shown Spring A engages in area B K0...

Page 10: ...models Position the new footrest and pin Info Only insert the pin to the extent that the spring can still be mounted K00621 11 Position spring as shown Spring D engages in area E K00622 11 Press the...

Page 11: ...ft Mount and tighten screws bo Guideline Screw frame protec tor M5 3 Nm 2 2 lbf ft Mount cable tie s Unpack and mount the KTM PowerParts included in the deliv ery optional Info Read the accompanying K...

Page 12: ...ial damage The vehicle may be damaged by incorrect procedure when parking Significant damage may be caused if the vehicle rolls away or falls over The components for parking the vehicle are designed o...

Page 13: ...s located in the right fork leg F00011 11 Tighten screws 2 Guideline Screw top triple clamp M8 17 Nm 12 5 lbf ft Tighten screws 3 Guideline Screw bottom triple clamp M8 12 Nm 8 9 lbf ft A00022 11 Posi...

Page 14: ...positioned Mount and tighten screw 2 Guideline Screw front wheel spindle M20x1 5 35 Nm 25 8 lbf ft Operate the hand brake lever several times until the brake lin ings are seated correctly against the...

Page 15: ...grease filters fuel cleaning agents brake fluid etc correctly and in compliance with the applicable regulations Info Even when there is no load on the battery it discharges steadily The charging leve...

Page 16: ...0386 10 Main work Position the battery in the battery compartment with the termi nals facing forward and secure with holding bracket 1 Battery HJTZ5S FP Mount and tighten screw 2 Guideline Remaining s...

Page 17: ...3 9 Removing the seat F00017 10 Remove screws 1 Raise the rear of the seat pull the seat back and lift it off 3 10 Mounting the seat F00016 10 Mount the front of the seat on the collar bushing of the...

Page 18: ...skin contact rinse the affected area with plenty of water Rinse the eyes thoroughly with water and consult a doctor in case of fuel contact with the eyes Change your clothing in case of fuel spills on...

Page 19: ...ng contact with fuel Immediately consult a doctor if you swallow fuel Do not inhale fuel vapors In case of skin contact rinse the affected area with plenty of water Rinse the eyes thoroughly with wate...

Page 20: ...er cap 1 and turn it clockwise until the fuel tank is tightly closed Info Run the fuel tank breather hose 2 without kinks K00508 11 All XC models Mount filler cap 1 and turn it clockwise until the rel...

Page 21: ...rew absorbing element on frame M6 6 Nm 4 4 lbf ft Screw absorbing element on mani fold M6 6 Nm 4 4 lbf ft Screw ball joint of push rod on foot brake cylinder M6 10 Nm 7 4 lbf ft Loctite 243 Screw chai...

Page 22: ...shock absorber M10 60 Nm 44 3 lbf ft Loctite 2701 Screw handlebar support M10 40 Nm 29 5 lbf ft Loctite 243 Screw top shock absorber M10 60 Nm 44 3 lbf ft Loctite 2701 Nut frame on linkage lever M14x...

Page 23: ...ine Only use unleaded super fuel that matches or is equivalent to the specified fuel grade Fuel with an ethanol content of up to 10 E10 fuel is safe to use Info Do not use fuel containing methanol e g...

Page 24: ...6 AUXILIARY SUBSTANCES 22 Long life grease Recommended supplier Motorex Bike Grease 2000...

Page 25: ...fication for a 2 stroke engine oil that was specifically developed for the extreme demands of racing Thanks to first rate synthetic esters and specially designed additives superb combustion is achieve...

Page 26: ...3213726en 3213726en 05 2017 KTM Sportmotorcycle GmbH 5230 Mattighofen Austria http www ktm com Photo Mitterbauer KTM...

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