KTM 65 SX 2005 Owner'S Manual Download

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OWNER`S MANUAL

MANUALE D`USO

MANUEL D`UTILISATION

MANUAL DE INSTRUCCIONES

ART. NR. 3.211.36

65 SX

BEDIENUNGSANLEITUNG

2005

Summary of Contents for 65 SX 2005

Page 1: ...OWNER S MANUAL MANUALE D USO MANUEL D UTILISATION MANUAL DE INSTRUCCIONES ART NR 3 211 36 65 SX BEDIENUNGSANLEITUNG2005...

Page 2: ...eliver illustrations descriptions printing and or other errors The illustrated mod els partly contain extra equipment which is not applied to standard models 2004 by KTM SPORTMOTORCYCLE AG Mattighofen...

Page 3: ...me any liability for other products or consequential damage resulting from the use of such products When special needs arise please contact a KTM dealer who will seek the assistance of the KTM importe...

Page 4: ...orded in the service manual otherwise claims under the warranty shall become void The fuels and lubricants specified in the Owner s Manual or automotive fluids with equivalent specifica tions must be...

Page 5: ...onents for proper operation see maintenance schedule Have your youngster perform these technical checks himself herself as well Whenever you go for a ride with your youngster keep in mind that the spe...

Page 6: ...ork 18 How to change the handlebar position 18 Page Changing spring preloading of the shock absorber 19 Checking chain tension 19 Correcting chain tension 19 Chain maintenance 19 General information a...

Page 7: ...utch lever The clutch lever 1 is located on the left side of the handlebar The adjust ing screw A is used to change the original position of the clutch lever see maintenance work on chassis and engine...

Page 8: ...knob all the way to the left Closing the fuel tap Turn the knob all the way to the right Choke The choke button 4 is located on the left side of the carburetor Pulling the choke button all the way ou...

Page 9: ...rease the damping turning in a coun terclockwise direction will decrease the damping STANDARD ADJUSTMENT Turn the knob all the way to the stop in a clockwise direction Turn the knob 2 clicks in a coun...

Page 10: ...ENGLISH 9...

Page 11: ...should practise riding the motorcycle standing on the footpegs or to riding at the slowest possible speed Additionally you can arrange a series of obstacles and have your youngster drive around them...

Page 12: ...nd incorrect air pressure deteriorate the driving performance 5 BRAKES Check the correct functioning of the braking system Verify that there is sufficient brake fluid in the reservoir The reservoirs h...

Page 13: ...y all the way What to do when the engine is flooded 1 Close fuel tap 2 Start engine with full throttle If necessary unscrew spark plug and dry it 3 Once the engine is running open fuel tap again Start...

Page 14: ...Stopping Brake motorcycle and shift gears to idling To switch off the engine depress short circuit switch until the engine stops Close fuel tap MOTORCYCLE ENGINES PRODUCE A GREAT AMOUNT OF HEAT WHILE...

Page 15: ...warm Check the bleeder hose for damage kinkless installation and passage Add on parts Check cooling system for leaks antifreeze protection Check exhaust system for leaks and suspension Check actuatin...

Page 16: ...Drain and clean float chamber Verify smooth operation of all controls Treat exposed metal components except for the brake and exhaust systems with wax based anti corrosion agents Treat all electric pl...

Page 17: ...PECIALIST KNOWL EDGE FOR YOUR OWN SECURITY LET THESE TASKS BE CARRIED OUT BY A KTM DEALER WHERE YOUR MOTORCYCLE WILL BE OPTIMALLY SERVICED BY APPROPRIATELY QUALIFIED SKILLED STAFF WHEN CLEANING THE MO...

Page 18: ...to establish dimension B The sag is the difference between dimensions A and B EXAMPLE Motorcycle jacked up dimension A 430 mm Motorcycle on ground with driver seated dimension B 340 mm Sag 90 mm The...

Page 19: ...and fork tubes thoroughly and oil them thoroughly with Universal oil spray Motorex Joker 440 or engine oil Then push the dust protection bellows into the outer tubes by hand NO OIL MAY REACH THE FRONT...

Page 20: ...CASES THE RIDER IS VERY LIKELY TO LOSE CONTROL OF THE MOTOR CYCLE Correcting chain tension Undo the hexagon nut 3 then undo both counter nuts 4 and turn the left and the right tensioning screws 5 equa...

Page 21: ...UID TENDS TO ABSORB WATER THEREFORE VAPOR POCK ETS MAY FORM IN OLD BRAKE FLUIDS EVEN AT LOW TEMPERATURES CAUSING THE BRAKE SYSTEM TO FAIL BRAKE DISCS Due to wear the thickness of the brake disc in the...

Page 22: ...VER USE DOT 5 BRAKE FLUID IT IS BASED ON SILICONE OIL AND OF A PURPLE COLOR SEALS AND BRAKE HOSES MUST BE ESPECIALLY ADAPTED TO IT STORE BRAKE FLUID OUT OF REACH OF CHILDREN BRAKE FLUID CAN CAUSE SKIN...

Page 23: ...ENSURE THAT THE BRAKE PADS WILL LIE AGAINST THE BRAKE DISK AND THE PRESSURE POINT IS ESTABLISHED DO NOT UNSCREW ANY OTHER SCREWS ON THE BRAKE CALIPER OR YOU WILL HAVE TO BLEED THE BRAKE SYSTEM Changin...

Page 24: ...ACTUATE THE FOOT BRAKE LEVER UNTIL YOU FEEL THE POINT OF PRESSURE AGAIN NEVER USE DOT5 BRAKE FLUID IT IS BASED ON SILICONE OIL AND OF A PUR PLE COLOR SEALS AND BRAKE HOSES MUST BE ESPECIALLY ADAPTED...

Page 25: ...ts frame so that the front wheel no longer touches the ground Loosen the collar screw 3 Loosen the 2 clamping screws 4 on the fork fists Hold the front wheel pull out the wheel spindle 5 Remove front...

Page 26: ...TIGHTEN THE HEXAGON NUT TO THE REQUIRED TORQUE A LOOSE WHEEL SPINDLE MAY LEAD TO AN UNSTABLE BEHAVIOR OF YOUR MOTORCYCLE Tires air pressure Tire type tire condition and air pressure level affect the w...

Page 27: ...FILTER WITH FUEL OR PETROLEUM SINCE THESE DAM AGE THE FOAM KTM RECOMMENDS THE PRODUCTS OF THE COMPANY MOTOREX FOR AIR FILTER MAINTENANCE BIO DIRT REMOVER AND LIQUID BIO POWER NEVER START YOUR MOTORCYC...

Page 28: ...nder of the clutch remove the cover For this purpose remove screws 6 and cover 7 together with the rubber boot 8 The oil level in the horizontal standing master cylinder should be 4 mm below the upper...

Page 29: ...be replaced by pure water FOR THE COOLING SYSTEM USE ONLY WITH HIGH GRADE ANTIFREEZE MOTOREX ANTI FREEZE USING LOWER GRADE ANTIFREEZE AGENTS CAN CAUSE CORRO SION AND COOLANT FOAMING Pressure induced b...

Page 30: ...rottle valve This range is influenced by the position of the air control screw 1 and the air control screw 2 Only make adjust ments when the engine is hot To this end slightly increase the idling spee...

Page 31: ...l An inspection glass 2 on the left side of the engine allows easy checking of the gear oil level Warm up the engine then turn it off and wait two minutes until the oil has flown back into the gearbox...

Page 32: ...new Dismount spark plug connect ignition cable hold to ground blank place on engine and actuate kickstarter a strong spark must be produced at the spark plug If no spark is produced loosen spark plug...

Page 33: ...examine tank aeration and clean Fit correct spark plug Check intake flange and carburettor if firmly setted Engine overheating Insufficient liquid in cooling system Radiator fins clogged Frothing in c...

Page 34: ...ods of time please observe the following instructions Clean motorcycle thoroughly see chapter CLEANING Change engine oil old engine oil contains aggressive contaminations Check antifreeze and amount o...

Page 35: ...Rider s body height max 160 cm 63 in Rider s body weight max 50 kg 22 7 lbs Recommended age of rider 8 to 12 years Engine CR 65 STANDARD ADJUSTMENT FORK MARZOCCHI USD 35 Spring 3 14 N mm Preload bushi...

Page 36: ...y drive straight cut spur gears 23 75 t Clutch multiple disc clutch in oil bath hydraulic operated Motorex Kupplungsfluid 75 Transmission 6 speed claw actuated Gear ratio 1st gear 13 37 2nd gear 16 34...

Page 37: ...0 Nm HH screw cylinder head M 7 15 Nm Collar nut cylinder base M 8 25 Nm Hexagon screw inner clutch hub M 10 Loctite 243 60 Nm Screw clutch M 6 12 Nm Oil drain screw M 8 12 Nm Screws clutch cover M 6...

Page 38: ...the carburetor 30 Driving instructions 11 Engine number 6 Exhaust system 27 Filler cap 7 Foot brake pedal 8 Fuel tap 7 Page General information about KTM disc brakes 20 General tips and warnings for s...

Page 39: ...ENGLISH 38...

Page 40: ...KTM Sportmotorcycle AG A 5230 Mattighofen www ktm at KTM Group Partner...

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