KTM 450 XC-W USA, Setup Instructions

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3 WORK
20
M01023-11
(EXC Six Days)
–
Position collar bushings between the spoiler and radiator shield.
–
Position the horn, and fit and tighten screws  with washers.
Guideline
Remaining screws, chassis M6 10 Nm
(7.4 lbf ft)
–
Connect the connector of the horn.
K00146-11
(XC
‑
W, 500 EXC US)
–
Position the collar bushings, and mount and tighten screws

.
Guideline
Remaining screws, chassis M6 10 Nm
(7.4 lbf ft)
S00831-10
(EXC AU, EXC EU, EXC SIX DAYS, XC-W)
–
Plug in connector

of the fuel pump.
–
Remove the wash cap set.
–
Thoroughly clean the plug-in connection of the fuel line using compressed air.
Info
Under no circumstances should dirt enter into the fuel line. Dirt in the
fuel line clogs the injection valve.
–
Lubricate the O-ring and connect plug-in connection

of the fuel line.
Info
Route the cable and fuel line at a safe distance from the exhaust sys-
tem.
S00460-10
(500 EXC US)
–
Plug in connector

of the fuel pump.
–
Remove the wash cap set.
–
Thoroughly clean the plug-in connection of the fuel line using compressed air.
Info
Under no circumstances should dirt enter into the fuel line. Dirt in the
fuel line clogs the injection valve.
–
Lubricate the O-ring and connect plug-in connection

of the fuel line.
Info
Route the cable and fuel line at a safe distance from the exhaust sys-
tem.
Finishing work
–
Mount the seat. ( p. 15)
3.19 Checking throttle cable routing
Preparatory work
–
Remove the seat. ( p. 15)
–
Remove the fuel tank. ( p. 17)