KTM 300 EXC, Repair Manual

Page: 17 / 289

6 FORK, TRIPLE CLAMP
15
602711-10
–
Tighten screws
2
.
Guideline
Screw, top triple clamp M8 20 Nm
(14.8 lbf ft)
–
Tighten screws
3
.
Guideline
Screw, bottom triple clamp M8 15 Nm
(11.1 lbf ft)
B00798-11
–
Position the brake caliper and mount and tighten screws
4
.
Guideline
Screw, front brake caliper M8 25 Nm
(18.4 lbf ft) Loctite ® 243™
–
Mount cable binder
5
.
–
Position the brake line and wiring harness. Put the clamp on and mount and
tighten screws
6
.
Finishing work
–
Install the front wheel. ( p. 93)
–
Refit the headlight mask with the headlight. ( p. 90)
–
Check the headlight setting. ( p. 117)
6.1.10 Removing the fork protector
Preparatory work
–
Raise the motorcycle with the lift stand. ( p. 10)
–
Remove the front wheel. ( p. 93)
–
Remove the headlight mask with the headlight. ( p. 89)
–
Remove the fork legs. ( p. 14)
101327-10
Main work
–
Remove screws
1
on the left fork leg. Lift off the fork protector.
–
Remove the screws on the right fork leg. Lift off the fork protector.
6.1.11 Installing the fork protector
101327-10
Main work
–
Position the fork protection on the left fork leg. Mount and tighten screws
1
.
Guideline
Remaining screws, chassis M6 10 Nm (7.4 lbf ft)
–
Position the fork protection on the right fork leg. Mount and tighten the screws.
Guideline
Remaining screws, chassis M6 10 Nm (7.4 lbf ft)
Finishing work
–
Install the fork legs. ( p. 14)
–
Install the front wheel. ( p. 93)
–
Refit the headlight mask with the headlight. ( p. 90)
–
Check the headlight setting. ( p. 117)