30/ENGINE - WORK ON INDIVIDUAL PARTS
144
19.47
Assembling the countershaft
Info
Use new lock rings with every repair.
–
Carefully lubricate all parts before assembling.
–
Check the transmission. (
0
0
2
2
0
0
bm
bm
0
0
bo
bo
0
0
bq
bq
0
0
bl
bl
0
0
9
9
0
0
7
7
0
0
5
5
0
0
1
1
0
0
3
3
0
0
4
4
0
0
bp
bp
0
0
bn
bn
0
0
bk
bk
0
0
8
8
0
0
6
6
301262-01
–
Secure the countershaft with the toothed end facing downward in the vise.
Guideline
Use soft jaws
–
Mount needle bearing
and 2nd-gear idler gear
onto the countershaft with the protruding collar facing downward.
–
Mount stop disk
and lock ring
.
–
Mount the 5th-gear sliding gear
with the shift groove facing up.
–
Mount lock ring
and stop disk
.
–
Mount needle bearing
and 4th-gear idler gear
with the shift dogs facing upward.
–
Mount stop disk
and lock ring
.
–
Mount the 3rd-gear sliding gear
with the shift groove facing downward.
–
Mount stop disk
.
–
Mount needle bearing
and 1st-gear idler gear
.
–
Mount stop disk
.
–
In conclusion, check all gear wheels for smooth operation.
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