KTM 2009 690 Rally Factory Replica, Owner'S Manual

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MAINTENANCE WORK ON CHASSIS AND ENGINE
42
8.33
Adjusting basic setting of clutch lever
400293-12
–
Adjust the basic setting of the clutch lever to your hand size by turning adjusting
screw

.
Info
Turn the adjusting screw clockwise to increase the distance between the
clutch lever and the handlebar.
Turn the adjusting screw counterclockwise to decrease the distance between
the clutch lever and the handlebar.
The range of adjustment is limited.
Turn the adjusting screw by hand only, and do not apply any force.
Do not make any adjustments while riding!
8.34
Checking the fluid level of the hydraulic clutch
Info
The fluid level rises with increasing wear of the clutch lining disc.
Do not use brake fluid.
600112-10
–
Move the clutch fluid reservoir mounted on the handlebar to a horizontal position.
–
Remove screws

.
–
Remove the cover

with membrane

.
–
Check the fluid level.
Fluid level under top level of container 4 mm (0.16 in)
» If the coolant level does not meet specifications:
–
Correct the fluid level of the hydraulic clutch.
Hydraulic fluid (15) ( p. 97)
–
Position the cover with the membrane. Mount and tighten the screws.
8.35
Checking the brake discs
Warning
Danger of accidents Reduced braking due to worn brake discs.
–
Worn brake discs should be replaced immediately in an authorized KTM workshop.
A A
400257-10
–
Check the thickness of the front and rear brake discs at several places on the disc
to see if it conforms to measurement

.
Info
Wear reduces the thickness of the brake disc around the area used by the
brake linings.
Brake discs - wear limit
Front 4.5 mm (0.177 in)
Rear 3.5 mm (0.138 in)
» If the brake disc thickness is less than the specified value.
–
Change the brake disc.
–
Check the front and rear brake discs for damage, cracking and deformation.
» If the brake disc exhibits damage, cracking or deformation:
–
Change the brake disc.