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KTM 1290 SUPER ADVENTURE R 2018, Owner'S Manual, Page: 214 / 360

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KTM 1290 SUPER ADVENTURE R 2018 Owner'S Manual Download Page 214

13 SERVICE WORK ON THE CHASSIS

212

Guideline

Screw, fender

M5x12

3.5 Nm
(2.58 lbf ft)

–

Insert the brake lines and cable in brackets

2

and close

the holder.

13.20

Cleaning the dust boots of the fork legs

Preparatory work

–

Raise the vehicle with the center stand. (

p. 185)

–

Remove front fender. (

p. 210)

K00838-10

Main work
(Super Adventure R EU)

–

Push dust boots

1

of both fork legs downward.

Info

The dust boots should remove dust and coarse dirt
particles from the fork tubes. Over time, dirt can
accumulate behind the dust boots. If this dirt is not
removed, the oil seals behind can start to leak.

Summary of Contents for 1290 SUPER ADVENTURE R 2018

Page 1: ...OWNER S MANUAL 2018 1290 Super Adventure R Art no 3213753en ...

Page 2: ......

Page 3: ...ever minor differences due to further developments in design cannot be ruled out completely All specifications are non binding KTM Sportmotorcycle GmbH specifically reserves the right to modify or delete technical specifications prices colors forms materials services designs equipment etc without prior notice and without specifying reasons to adapt these to local conditions as well as to stop prod...

Page 4: ...agement standard ISO 9001 KTM uses quality assur ance processes that lead to the maximum possible quality of the products Issued by TÜV Management Service KTM Sportmotorcycle GmbH Stallhofnerstraße 3 5230 Mattighofen Austria This document is valid for the following models 1290 Super Adventure R EU F9903R6 1290 Super Adventure R TKC EU F9903R7 1290 Super Adventure R TKC JP F9986R7 1290 Super Advent...

Page 5: ...re parts accessories 19 3 4 Service 20 3 5 Figures 20 3 6 Customer service 20 4 VIEW OF VEHICLE 22 4 1 View of vehicle front left example 22 4 2 View of vehicle rear right example 24 5 SERIAL NUMBERS 26 5 1 Chassis number 26 5 2 Type label 26 5 3 Key number 27 5 4 Engine number 27 5 5 Fork part number 28 5 6 Shock absorber article number 28 5 7 Steering damper article number 29 6 CONTROLS 30 6 1 C...

Page 6: ...t brake lever 53 6 31 Side stand 54 6 32 Center stand 55 7 COMBINATION INSTRUMENT 56 7 1 Combination instrument 56 7 2 Activation and test 57 7 3 Day Night mode 59 7 4 Warning notes 60 7 5 Ice warning 61 7 6 Indicator lamps 62 7 7 Display 66 7 8 Speed 68 7 9 Shift warning light 69 7 10 Cruise control indicator 70 7 11 Speed 71 7 12 ABS display 71 7 13 MTC display 72 7 14 Ride display 72 7 15 Heate...

Page 7: ... Heated Grips optional 104 7 25 24 Heated Seat optional 105 7 25 25 Ride Mode 106 7 25 26 MTC 107 7 25 27 MTC MSR optional 108 7 25 28 ABS 109 7 25 29 HHC optional 111 7 25 30 Settings 111 7 25 31 Favourites 112 7 25 32 Navigation Info Screen 112 7 25 33 Quick Selector 1 113 7 25 34 Quick Selector 2 114 7 25 35 Preferences 115 7 25 36 Units 115 7 25 37 Distance 116 7 25 38 Temperature 116 7 25 39 ...

Page 8: ... 9 PREPARING FOR USE 143 9 1 Advice on preparing for first use 143 9 2 Running in the engine 145 9 3 Loading the vehicle 145 10 RIDING INSTRUCTIONS 148 10 1 Checks and maintenance measures when preparing for use 148 10 2 Starting 149 10 3 Starting off 152 10 4 Quickshifter optional 153 10 5 Starting off with HHC optional 154 10 6 Shifting riding 155 10 7 MSR optional 161 10 8 Applying the brakes 1...

Page 9: ...on 190 13 8 Adjusting the chain tension 191 13 9 Checking the chain rear sprocket and engine sprocket 193 13 10 Checking correcting the fluid level of the hydraulic clutch 196 13 11 Checking the steering head bearing play 198 13 12 Removing the bottom triple clamp cover 199 13 13 Installing the bottom triple clamp cover 200 13 14 Removing the front side cover 201 13 15 Installing the front side co...

Page 10: ... 15 7 Checking the tire air pressure 256 15 8 Checking spoke tension 257 15 9 Tubeless tire system 258 16 ELECTRICAL SYSTEM 259 16 1 Daytime running light DRL 259 16 2 Cornering headlight 260 16 3 Removing the battery 261 16 4 Installing the battery 263 16 5 Recharging the battery 266 16 6 Changing the Race on key battery 271 16 7 Changing the main fuse 272 16 8 Changing the fuses in the fuse box ...

Page 11: ...ightening torques 314 23 3 Capacities 319 23 3 1 Engine oil 319 23 3 2 Coolant 319 23 3 3 Fuel 320 23 4 Chassis 320 23 5 Electrical system 321 23 6 Tires 323 23 7 Fork 323 23 8 Shock absorber 324 23 9 Chassis tightening torques 326 24 DECLARATIONS OF CONFORMITY 332 24 1 Declarations of conformity 332 24 2 Country specific declarations of conformity 336 25 OPEN SOURCE 337 25 1 Information on open s...

Page 12: ...TABLE OF CONTENTS 10 INDEX 350 ...

Page 13: ...with this symbol requires specialist knowledge and technical understanding In the interest of your own safety have these jobs performed by an authorized KTM workshop Your motorcycle will be optimally cared for there by specially trained experts using the auxiliary tools required Indicates a page reference more information is provided on the specified page Indicates information with more details or...

Page 14: ... rework 1 2 Formats used The typographical formats used in this document are explained below Proprietary name Indicates a proprietary name Name Indicates a protected name Brand Indicates a brand available on the open market Underlined terms Refer to technical details of the vehicle or indicate technical terms which are explained in the glossary ...

Page 15: ...d Dangers can arise for people property and the environment through use not as intended Any use of the vehicle beyond the intended and defined use constitutes misuse Misuse also includes the use of operating and auxiliary fluids which do not meet the required specification for the respective use 2 3 Safety advice A number of safety instructions need to be followed to operate the model described sa...

Page 16: ...nvariably lead to fatal or serious permanent injury if the appropriate measures are not taken Warning Indicates a danger that is likely to lead to fatal or serious injury if the appropriate measures are not taken Caution Indicates a danger that may lead to minor injuries if the appropriate measures are not taken Note Indicates a danger that will lead to considerable machine and material damage if ...

Page 17: ...ved or rendered inoperative by any person Among those acts presumed to constitute tampering are the acts listed below 1 Removal or puncturing of the main silencer baffles header pipes or any other components which conduct exhaust gases 2 Removal or puncturing of parts of the intake system 3 Lack of proper maintenance 4 Replacing moving part of the vehicle or parts of the exhaust or intake system w...

Page 18: ...uch as the exhaust system radiator engine shock absorber or brake system before the vehicle parts have cooled down Let the vehicle parts cool down before you perform any work on the vehicle Only operate the vehicle when it is in perfect technical condition in accordance with its intended use and in a safe and environmentally compatible manner The vehicle should only be used by trained persons An a...

Page 19: ... 2 8 Work rules Special tools are necessary for some of the work These are not included with the vehicle and can be ordered under the number in parentheses Ex valve spring mounter 59029019000 During assembly non reusable parts e g self locking screws and nuts seals and seal rings O rings pins lock washers must be replaced by new parts Where thread lockers are used on screw connections e g Loctite ...

Page 20: ...o advise you 2 10 Owner s Manual It is important that you read this Owner s Manual carefully and completely before making your first trip The Own er s Manual contains useful information and many tips on how to operate handle and maintain your motorcycle Only then will you find out how to customize the vehicle ideally for your own use and how you can protect yourself from injury Keep the Owner s Ma...

Page 21: ... 3 2 Operating and auxiliary substances Warning Environmental hazard Improper handling of fuel is a danger to the environment Do not allow fuel to enter the groundwater the soil or the sewage system Use operating and auxiliary substances in accordance with the Owner s Manual and specification 3 3 Spare parts accessories For your own safety only use spare parts and accessory products that are appro...

Page 22: ...r of components such as the drive train brakes or air filter For this reasons it may be necessary to service or replace worn parts before the interval listed in the service schedule is reached It is imperative that you adhere to the stipulated run in times and service intervals If you observe these exactly you will ensure a much longer service life for your motorcycle 3 5 Figures The figures conta...

Page 23: ...IMPORTANT NOTES 3 21 A list of authorized KTM dealers can be found on the KTM website International KTM Website http www ktm com ...

Page 24: ...4 VIEW OF VEHICLE 22 4 1 View of vehicle front left example S02250 10 ...

Page 25: ...essories p 44 2 Clutch lever p 30 3 Seat lock p 49 4 Grab handles p 50 5 Luggage rack plate p 50 6 Passenger footrest p 52 7 Center stand p 55 8 Rider footrests p 132 9 Shift lever p 52 bk Side stand p 54 bl Engine oil level viewer bm Fuel cocks p 48 ...

Page 26: ...4 VIEW OF VEHICLE 24 4 2 View of vehicle rear right example S02251 10 ...

Page 27: ...1 3 Fork compression adjuster 4 Combination switch right p 38 5 Fork rebound adjustment 6 Hand brake lever p 30 7 Storage compartment 8 Cooling system compensating tank 9 Foot brake lever p 53 bk Shock absorber compression adjustment bl Shock absorber rebound adjustment ...

Page 28: ... 10 The chassis number 1 is stamped on the bottom right of the frame behind the steering head The chassis number is also shown on the type label 5 2 Type label 402293 10 Type label 1 is affixed to the top left of the frame behind the steering head ...

Page 29: ... 10 The key number Code number 1 can be found on the KEYCODECARD Info You need the key number to order a spare key Keep the KEYCODECARD in a safe place 5 4 Engine number 402296 10 The engine number 1 is stamped on the right side of the engine ...

Page 30: ...95 10 The fork part number 1 is stamped on the inner side of the fork stub 5 6 Shock absorber article number 402339 10 The shock absorber article number 1 is stamped on the top of the shock absorber above the adjusting ring towards the engine side ...

Page 31: ...SERIAL NUMBERS 5 29 5 7 Steering damper article number H02023 10 Steering damper article number 1 is embossed on the underside of the steering damper ...

Page 32: ...self adjusting 6 2 Hand brake lever K00798 10 The hand brake lever 1 is fitted on the right side of the handle bar The hand brake lever is used to activate both the front brake and rear brake at the same time Info When the ABS mode Offroad is switched on only the front brake is activated When ABS is switched off only the front brake is activated ...

Page 33: ...OLS 6 31 6 3 Throttle grip K00798 11 The throttle grip 1 is fitted on the right side of the handlebar 6 4 Combination switch left side The left combination switch is fitted on the left side of the handle bar ...

Page 34: ... 38 6 5 Light switch K00799 10 The light switch 1 is fitted on the combination switch on the left Possible states Low beam on Light switch in position A In this position the low beam and tail light are switched on High beam on Push the light switch to position B In this position the high beam and the tail light are switched on Headlight flasher Push the light switch into posi tion C ...

Page 35: ...cruise control system tip switch at the top The last saved speed is reached and maintained Every sub sequent brief pressing increases the target speed by 1 km h or 1 mph Press and hold cruise control system tip switch at the top The target speed increases in increments of 5 km h or 5 mph Briefly press cruise control system tip switch at the bot tom The cruise control system function is activated a...

Page 36: ...ion press the cruise control system tip switch to the left In addition the cruise control system function is deactivated when one of the following events occurs Operating the hand brake lever Operating the foot brake lever Operating the clutch lever Shifting gears Turning the throttle grip beyond the home position Control of the motorcycle traction control MTC p 288 Slip at the rear wheel or lifti...

Page 37: ...ery road surfaces e g rain ice or snow or unpaved surfaces e g sand stones or gravel Do not use the cruise control systems function if the traffic does not permit a constant speed The cruise control system function is only available when motorcy cle traction control MTC p 288 is activated When motorcycle traction control MTC p 288 is switched off the cruise control system function is also switched...

Page 38: ... button Button 2 is the DOWN button Button 3 is the SET button Button 4 is the BACK button 6 8 Turn signal switch K00802 10 Turn signal switch 1 is fitted on the combination switch on the left Possible states Turn signal off Push the turn signal switch toward the switch housing Left turn signal on Turn signal switch pressed to the left The turn signal switch returns automatically to the central po...

Page 39: ...atic turn signal switch off function ATIR is avail able as a software feature The ATIR function uses a time and distance counter If the turn signal has been on for at least 10 seconds and 150 meters of riding distance the turn signal is switched off If the vehicle is stationary both counters are stopped If the turn signal switch is reactivated both counters are reset ...

Page 40: ... is fitted on the combination switch on the left Possible states Horn button in basic position Horn button pressed The horn is operated in this posi tion 6 10 Combination switch right The right combination switch is fitted on the right side of the han dlebar ...

Page 41: ...K00804 10 The hazard warning flasher switch 1 is fitted on the right side of the combination switch The hazard warning flasher is used to indicate emergency situa tions Info The hazard warning flasher can be activated or deactivated while the ignition is switched on or up to 60 seconds after the ignition is switched off Only keep the hazard warning flasher activated as long as necessary as it depl...

Page 42: ...he right side of the combination switch Possible states Emergency OFF switch electric starter button off top position In this position the ignition circuit is inter rupted a running engine stops and a non running engine cannot be started A message appears on the display Emergency OFF switch electric starter button on mid dle position This position is required for operation the ignition circuit is ...

Page 43: ...nly be locked if the handlebar is turned fully to the left Possible states Race on tip switch in the basic position Race on tip switch pressed briefly Pressing briefly switches the ignition on and unlocks the handlebar lock or switches the ignition off The Race on indicator lamp lights up briefly once for confirmation Race on tip switch pressed and held Pressing and hold ing switches the ignition ...

Page 44: ... of the Race on key is too low hold the Race on key or the black ignition key in area A on the motorcycle and repeat starting Info Store the key safely again as soon as the engine has been started Possible states Ignition off steering locked In this operating mode the ignition circuit is interrupted and the steering locked Ignition off steering unlocked In this operating mode the ignition circuit ...

Page 45: ... 6 16 Race on key S01724 10 In this vehicle the Race on key 1 performs all the functions of the conventional ignition key Press the 2 button to fold out the key bit The key bit it is only used for unlocking the seat lock and for opening the cases optional The black ignition key 3 is only intended for situations in which the Race on key is not available or is not functional The black Race on spare ...

Page 46: ...ing the vehicle The keys supplied are activated when delivered A total of up to four keys can be activated from an authorized KTM workshop The key number must be provided in each case 6 17 Socket for electrical accessories K00806 10 Socket 1 for electrical accessories is fitted in front of the upper triple clamp It is connected to the permanent positive and is fuse protected Socket for electrical ...

Page 47: ...nsump tion 2 1 A 6 19 Opening the filler cap Danger Fire hazard Fuel is highly flammable The fuel in the fuel tank expands when warm and can escape if overfilled Do not refuel the vehicle in the vicinity of open flames or lit cigarettes Switch off the engine for refueling Make sure that no fuel is spilled particularly not on hot parts of the vehicle If any fuel is spilled wipe it off immediately O...

Page 48: ...horoughly with water and consult a doctor in case of fuel contact with the eyes Change your clothing in case of fuel spills on them Keep fuels correctly in a suitable canister and out of the reach of children Warning Environmental hazard Improper handling of fuel is a danger to the environment Do not allow fuel to enter the groundwater the soil or the sewage system Condition The motorcycle is stat...

Page 49: ...e hazard Fuel is highly flammable toxic and a health hazard Check the filler cap is locked correctly after clos ing Change your clothing in case of fuel spills on them Rinse the affected area immediately with plenty of water in the event of contact with the skin Fold down the filler cap 1 and push it down The filler cap locks audibly in place ...

Page 50: ...cocks are closed Level equalization cannot take place and the fuel supply to the throttle valve body is shut off Fuel cocks are open Level equalization can take place and the fuel supply to the throttle valve body is open 6 22 Opening storage compartment F00918 10 Lift the lock 1 and detach in area A Open storage compartment Info A USB socket 2 p 45 is located in the storage compartment for supply...

Page 51: ...rtment F00919 10 Close storage compartment Attach lock 1 in area A and press down 6 24 Seat lock K00830 10 Seat lock 1 is located on the left side of the vehicle under the seat It can be unlocked using the Race on key or the black Race on key ...

Page 52: ...26 Luggage rack plate K00807 11 The luggage rack plate 1 is located behind the seat The base plate of a luggage system optional can be attached to the luggage rack plate The luggage rack plate may not be loaded with more than the specified weight Maximum permissi ble load on luggage rack plate 8 kg 18 lb ...

Page 53: ... can be attached on the case holders Use case systems approved and or recommended by KTM Observe the specifications in the enclosed KTM PowerParts fitting instructions Info The use of other case systems is not recommended Do not exceed the maximum load of the case holders if using other case systems Maximum permissi ble load of the case holders per side if using other case sys tems 7 kg 15 lb ...

Page 54: ...senger footrests are foldable Possible states Passenger footrest folded in For operation without a passen ger Passenger footrest folded out For operation with a passen ger 6 29 Shift lever 402299 10 The shift lever 1 is fitted on the left side of the engine ...

Page 55: ...sitions can be seen in the figure The idle position is between the first and second gears 6 30 Foot brake lever 402301 10 Foot brake lever 1 is located in front of the right footrest The rear brake is activated using the foot brake lever ...

Page 56: ...ed up during motorcycle use The side stand is coupled with the safety starting system See the instructions in the Stopping parking chapter Possible states Side stand folded out The vehicle can be supported on the side stand The safety starting system is active Side stand folded in This position is mandatory when riding the motorcycle The safety starting system is inactive ...

Page 57: ...CONTROLS 6 55 6 32 Center stand 402031 10 In addition to the side stand the vehicle is equipped with a center stand 1 ...

Page 58: ...arts of the combination instrument become very hot in certain situations The display becomes particularly hot in the case of exter nal temperatures above 55 C 131 F extended periods in standing position e g at a traffic light or in direct sunlight Do not touch the combination instrument with bare hands in the situations referred to Where appropriate protective clothing If you have been burned hold...

Page 59: ...mbination instrument is activated when the ignition is switched on Info The brightness of the displays is controlled by a brightness sensor in the combination instrument Test The welcome text appears on the display and the indicator lamps are briefly activated for a function test ...

Page 60: ...rs in the process and contact an authorized KTM workshop The oil pressure warning lamp always lights up as long as the engine is not running If the engine is running and the oil pressure warning lamp lights up stop immediately tak ing care not to endanger yourself or other road users in the process and switch off the engine The ABS indicator lamp and TC indicator lamp light up until a speed of app...

Page 61: ...ark color Info The light sensor in the combination instrument measures the brightness of the environment and automatically switches the display to day or night mode The display is brightened darkened or switched to the other mode depending on the brightness measured by the light sensor The display mode cannot be changed manually ...

Page 62: ...ance Yellow warning notes 1 indicate errors or information which requires prompt intervention or an adjustment to the riding style Red warning notes 2 indicate errors or information which requires immediate intervention Info Warning notes are cleared by pressing any button All existing warning notes are displayed in the Warnings menu until these are no longer active ...

Page 63: ...n in area 1 of the display The ice symbol appears on the display when the ambient tem perature drops below the specified value Temperature 4 C 39 F The ice symbol goes out on the display when the ambient tem perature rises back up above the specified value Temperature 6 C 43 F Info If the ice symbol lights up the warning note ICE WARN ING also appears ...

Page 64: ...7 COMBINATION INSTRUMENT 62 7 6 Indicator lamps F01267 01 ...

Page 65: ...ediately taking care not to endanger yourself or other road users in the process and switch off the engine The ABS indicator lamp and TC indicator lamp light up until a speed of approx 6 km h approx 4 mph or more has been reached Possible states Race on indicator lamp lights up flashes yellow orange red Status or error messages relating to Race on system alarm system The left turn signal indicator...

Page 66: ...l pressure is too low Stop immediately taking care not to endanger yourself or other road users in the process and switch off the engine The cruise control system indicator lamp lights up yellow The cruise control system function is switched on but the speed control is not active The cruise control system indicator lamp lights up green The cruise control system function is switched on and the spee...

Page 67: ...COMBINATION INSTRUMENT 7 65 ...

Page 68: ...7 COMBINATION INSTRUMENT 66 7 7 Display E01084 10 ...

Page 69: ...achometer display 2 Cruise control indicator p 70 3 Gear display 4 Unit for the speed display 5 Speed p 71 6 Unit for the speedometer 7 ABS display p 71 8 MTC display p 72 9 Heated grip optional p 73 bk Seat heater optional p 73 bl Ride display p 72 bm Coolant temperature indicator p 74 bn Fuel level display p 74 bo Ice warning p 61 Only shown when there is an increased risk of ice on the roads bp...

Page 70: ...etooth optional br GPS optional bs Time p 76 bt SET Only shown where the menu overview is closed ck Favourites display p 76 7 8 Speed E01088 10 The speed is shown in area 1 of the display The speed is measured in revolutions per minute ...

Page 71: ... km 621 mi The shift warning light can only be deactivated and the values for RPM1 and RPM2 can only be adjusted after this The shift warning light lights up red at RPM1 and flashes red at RPM2 Info In sixth gear the shift warning light is deactivated when the engine is warm after the first service Coolant temperature 35 C 95 F ODO 1 000 km 620 mi The shift warning light always lights up at 6 500 ...

Page 72: ...0 RPM2 shift warning light flashes 7 10 Cruise control indicator E01091 10 The operating state and active cruise control are shown in the 1 area of the display Cruise control is operated using the cruise control tip switch p 33 ...

Page 73: ...rea 1 of the display The unit of speed can be configured in the Distance menu Speed is shown in kilometers per hour km h or in miles per hour mph 7 12 ABS display E01088 12 The ABS mode setting is shown in the 1 area of the display The ABS can be configured in the ABS menu ...

Page 74: ...display indicates whether MTC the system is switched on or off The motorcycle traction control can be switched on or off in the MTC menu 7 14 Ride display E01088 14 The Ride Mode setting is shown in area 1 of the display The drive mode can be configured in the Ride Mode menu ...

Page 75: ...he heated grip can be configured in the Heated Grips menu 7 16 Seat heater optional E01088 17 When the seat heating is switched on the Heated Seat symbol appears in the 1 area of the display The seat heating can be configured in the Heated Seat menu Info The heating level for the passenger seat heating can be controlled by a switch next to the right grab handle ...

Page 76: ...llowing warning note ENGINE TEMP HIGH appears Possible states The engine is cold Up to three bars light up Engine warm Four bars light up Engine hot Five to eight bars light up Engine very hot all eight bars flash red 7 18 Fuel level display E01089 10 The fuel tank contents are shown in area 1 of the display The fuel level indicator consists of bars The more bars are lit the more fuel is in the fu...

Page 77: ...d out or the emergency off switch is switched off Once the side stand is folded up and emergency OFF switch is switched on the fuel level display is next updated after 2 minutes The fuel level display flashes if the combination instrument does not receive a signal from the fuel level sensor 7 19 Ambient air temperature indicator E01088 19 The ambient air temperature is displayed in the 1 area The ...

Page 78: ...an be configured in the Time Date menu Info The time must be reset after the battery was disconnected or the fuse was removed 7 21 Favourites display F01276 01 Up to eight items of information are shown in the Favourites dis play The Favourites display can be freely configured in the Favourites menu Info One to four items of information selected are displayed on two lines Five to eight items of in...

Page 79: ...ector 1 Info The Quick Selector 1 can be configured in the Quick Selec tor 1 menu Any information can be selected 7 23 Quick Selector 2 display E01090 11 When the menu is closed the Quick Selector 2 menu is opened by pressing the DOWN button Press the BACK button to close Quick Selector 2 Info The Quick Selector 2 can be configured in the Quick Selec tor 2 menu Any information can be selected ...

Page 80: ...tion display shows the direction arrow the distance to the next waypoint the road name as well as up to four sets of information The Navigation display can be freely configured in the Navigation Info Screen menu Info One to two sets of information selected are displayed on two lines Three to four sets of information selected are displayed on one line ...

Page 81: ...open the menu closes automatically after about 20 seconds Pressing the SET button again calls up the menu last opened 7 25 1 KTM MY RIDE optional F01280 01 Condition The motorcycle is stationary Function KTM MY RIDE optional activated Press the SET button when the menu is closed Press the UP or DOWN button until KTM MY RIDE is marked Press the SET button to open the menu In KTM MY RIDE an appropri...

Page 82: ...nal activated The combination instrument is connected to a suitable cell phone The combination instrument is connected to a suitable head set Press the SET button when the menu is closed Press the UP or DOWN button until KTM MY RIDE is marked Press the SET button to open the menu Warning Danger of accidents Headphone volume which is too high distracts attention from traffic activity Always select ...

Page 83: ...ss the UP button briefly to change to the next audio track Briefly pressing the DOWN button twice changes to the previ ous audio title or plays the current audio title depending on the cellphone model Press the SET button to play or pause the audio track Tip With some cellphones the audio player needs to be started before playback is possible The Audio function can be added to Quick Selector 1 or ...

Page 84: ... is activated on the connected cellphone For voice navigation The combination instrument is connected to a suitable headset and an appropriate language package has been downloaded in the KTM MY RIDE app Press the SET button when the menu is closed Press the UP or DOWN button until KTM MY RIDE is marked Press the SET button to open the menu Press the UP or DOWN button until Navigation is marked Pre...

Page 85: ...e is connected the GPS symbol appears in the display of the combination instrument 7 25 4 Navigation setup optional F01333 01 Condition Function KTM MY RIDE activated optional The KTM MY RIDE app optional is installed and opened on a suitable cellphone Android devices Version 6 0 and higher iOS devices Version 10 and higher The combination instrument is connected to a suitable cell phone The GPS f...

Page 86: ...nu Press the UP or DOWN button until the desired menu item Navigation Off or Turn by Turn is marked Press the SET button to switch the submenu item on or off Info The visual navigation can be switched on or off with the Navigation Off An activated voice navigation remains switched on The visual navigation can be changed to direction arrows with Turn by Turn Navigation mode can be set in the Naviga...

Page 87: ...d on the connected cellphone Press the SET button when the menu is closed Press the UP or DOWN button until KTM MY RIDE is marked Press the SET button to open the menu Press the UP or DOWN button until Navigation is marked Press the SET button to open the menu Press the UP or DOWN button until Navigation Information is marked Press the SET button to open the menu Info Distance to Target shows the ...

Page 88: ...ice navigation The combination instrument is connected to a suitable headset and an appropriate language package has been downloaded in the KTM MY RIDE app Press the SET button when the menu is closed Press the UP or DOWN button until KTM MY RIDE is marked Press the SET button to open the menu Press the UP or DOWN button until Navigation is marked Press the SET button to open the menu Warning Dang...

Page 89: ...t in the Volume submenu 7 25 7 Setup optional F01327 01 Condition The motorcycle is stationary Function KTM MY RIDE optional activated Press the SET button when the menu is closed Press the UP or DOWN button until KTM MY RIDE is marked Press the SET button to open the menu Press the UP or DOWN button until Setup is marked Press the SET button to open the menu Setup allows you to configure Wireless...

Page 90: ...able for pairing with the combination instrument 7 25 8 Bluetooth optional F01331 01 Condition The motorcycle is stationary Function KTM MY RIDE optional activated Function Wireless Interface optional activated Press the UP or DOWN button until Setup is marked Press the SET button to open the menu Press the UP or DOWN button until Bluetooth is marked Press the SET button to open the menu In Blueto...

Page 91: ...n instrument 7 25 9 Phone optional F01336 01 Condition The motorcycle is stationary Function KTM MY RIDE optional activated Function Wireless Interface optional activated The Bluetooth function should also be activated in the device to be paired Press the UP or DOWN button until Setup is marked Press the SET button to open the menu Press the UP or DOWN button until Bluetooth is marked Press the SE...

Page 92: ...llphone and on the combination instrument Info Once the pairing is completed the registered trademark of the paired cellphone is displayed in the Phone menu Press the UP or DOWN button until paired device is marked on the display The paired device can be deleted by pressing the SET button Not every cellphone is suitable for pairing with the combination instrument Move the device already paired int...

Page 93: ...ctivated Function Wireless Interface optional activated The Bluetooth function should also be activated in the device to be paired Press the UP or DOWN button until Setup is marked Press the SET button to open the menu Press the UP or DOWN button until Bluetooth is marked Press the SET button to open the menu Press the UP or DOWN button until Headset Rider is marked Press the SET button to open th...

Page 94: ...isplay The paired device can be deleted by pressing the SET button Not every headset is suitable for pairing with the com bination instrument Move the device already paired into the range of the combina tion instrument while the Bluetooth function is active The device is automatically paired with the combination instrument If the device is not automatically paired with the combina tion instrument ...

Page 95: ...the menu Press the UP or DOWN button until Bluetooth is marked Press the SET button to open the menu Press the UP or DOWN button until Headset Pass is marked Press the SET button to open the menu Press the SET button again to confirm the Pairing submenu item The registered trademark of the passenger headset appears on the combination instrument Press the SET button to select the device Press the S...

Page 96: ...is suitable for pairing with the com bination instrument Move the device already paired into the range of the combina tion instrument while the Bluetooth function is active The device is automatically paired with the combination instrument If the device is not automatically paired with the combina tion instrument after approx 30 seconds Restart combination instrument or Pairing repeat pro cedure A...

Page 97: ...button to open the menu Press the UP or DOWN button until Wireless Interface is marked Switch the Wireless Interface on or off by pressing the SET button Wireless Interface allows the Bluetooth menu to be activated or deactivated Info The Bluetooth function can only be used in conjunction with KTM MY RIDE optional When the Bluetooth function is switched on and the device is connected the Bluetooth...

Page 98: ...nnected to a suitable head set Warning Danger of accidents Headphone volume which is too high distracts attention from traffic activity Always select headphone volume which is low enough for you to still clearly hear acoustic signals Press the SET button to accept an incoming call Press and hold down the BACK button to reject an incoming call Press and hold the UP button to increase the audio volu...

Page 99: ...ure and a name An incoming call is visualized in a small window at the top of the combination instrument display when the navigation function is active 7 25 14 Info F01281 01 Press the SET button when the menu is closed Press the UP or DOWN button until Info is marked Press the SET button to open the menu General information can be accessed in Info ...

Page 100: ...ce since the last reset such as between two refueling stops Trip 1 is running and counts up to 9999 ØCons1 indicates the average fuel consumption based on Trip 1 ØSpeed1 indicates the average speed based on Trip 1 and Trip Time1 Trip Time1 shows the journey time on the basis of Trip 1 and runs as soon as a speed signal is received Fuel Range indicates the possible distance you can cover with the f...

Page 101: ...ce since the last reset such as between two refueling stops Trip 2 is running and counts up to 9999 ØCons2 indicates the average fuel consumption based on Trip 2 ØSpeed2 indicates the average speed based on Trip 2 and Trip Time2 Trip Time2 shows the journey time on the basis of Trip 2 and runs as soon as a speed signal is received Fuel Range indicates the possible distance you can cover with the f...

Page 102: ... DOWN button until General Info is marked Press the SET button to open the menu Date shows the date ODO shows the total distance covered Battery indicates the battery voltage Oil Temperature indicates the engine oil temperature 7 25 18 TPMS F01341 01 Condition Model with TPMS Press the SET button when the menu is closed Press the UP or DOWN button until Info is marked Press the SET button to open ...

Page 103: ... from the specified value Even if the tire pressure values are correct stop the vehicle immediately if its behavior indicates a pressure loss in the tires Press the UP or DOWN button until TPMS is marked Press the SET button to open the menu Guideline Tire air pressure solo with passenger full payload front with cold tires 2 6 bar 38 psi rear with cold tires 2 9 bar 42 psi The TPMS menu displays t...

Page 104: ...utton to open the menu Use the UP or DOWN button to navigate through the warnings In the Warnings menu all warnings that have occurred are dis played and stored 7 25 20 Service F01296 01 Condition The motorcycle is stationary Press the SET button when the menu is closed Press the UP or DOWN button until Info is marked Press the SET button to open the menu Press the UP or DOWN button until Service ...

Page 105: ...P or DOWN button until Info is marked Press the SET button to open the menu Press the UP or DOWN button until Extra Functions is marked Press the SET button to open the menu Use the UP or DOWN button to navigate through the extra func tions The optional extra functions are listed in Extra Functions Info The current KTM PowerParts and the available software for your vehicle can be found on the KTM ...

Page 106: ...rcycle 7 25 23 Heated Grips optional F01298 01 Condition The motorcycle is stationary Menu Heated Grips activated Press the SET button when the menu is closed Press the UP or DOWN button until Motorcycle is marked Press the SET button to open the menu Press the UP or DOWN button until Heated Grips is marked Press the SET button to open the menu Activate the menu item using the UP or DOWN button Pr...

Page 107: ...P or DOWN button until Motorcycle is marked Press the SET button to open the menu Press the UP or DOWN button until Heated Seat is marked Press the SET button to open the menu Activate the menu item using the UP or DOWN button Press the SET button to select the heating level or to switch the seat heating on or off Info The heating level for the passenger seat heating is selected using the switch n...

Page 108: ... is marked Press the SET button to open the menu Press the UP or DOWN button to activate the menu item and select it with the SET button Press the SET button to select the engine and motorcycle traction control settings that are coordinated with each other SPORT homologated performance with very direct response the motorcycle traction control allows greater slip on the rear wheel STREET homologate...

Page 109: ...em function deactivated Press the SET button when the menu is closed Press the UP or DOWN button until Motorcycle is marked Press the SET button to open the menu Press the UP or DOWN button until MTC is marked Press the SET button to open the menu Activate the menu item using the UP or DOWN button Switch the MTC on or off by pressing the SET button Info Do not open the throttle when switching on o...

Page 110: ...l Motorcycle is marked Press the SET button to open the menu Press the UP or DOWN button until MTC MSR is marked Press the SET button to open the menu Activate the menu item using the UP or DOWN button Switch the MTC MSR on or off by pressing the SET button Info Do not open the throttle when switching on or off When the ABS is switched off or the Ride Mode Offroad is active the MSR is not active A...

Page 111: ...on until Motorcycle is marked Press the SET button to open the menu Warning Voiding of the government approval for road use and the insurance coverage If the ABS is switched off com pletely the vehicle s approval for road use is invali dated Only operate the vehicle in closed off areas remote from public road traffic if the ABS is switched off completely Press the UP or DOWN button until ABS is ma...

Page 112: ...ABS can only be reactivated by switching on the ignition again When the Road ABS mode is enabled ABS controls both wheels When the Offroad ABS mode is enabled ABS only con trols the front wheel The rear wheel is not controlled by ABS and may lock during braking maneuvers Press and hold the SET button for 3 5 seconds Activation of the different ABS modes ...

Page 113: ...the UP or DOWN button until HHC is marked Press the SET button to open the menu Activate the menu item using the UP or DOWN button Switch the HHC on or off by pressing the SET button 7 25 30 Settings F01283 01 Condition The motorcycle is stationary Press the SET button when the menu is closed Press the UP or DOWN button until Settings is marked Press the SET button to open the menu Favorites and q...

Page 114: ... button to activate the menu item and select it with the SET button Up to eight items of information can be selected in the Favourites menu 7 25 32 Navigation Info Screen F01308 01 Condition The motorcycle is stationary Press the SET button when the menu is closed Press the UP or DOWN button until Settings is marked Press the SET button to open the menu Press the UP or DOWN button until Navigation...

Page 115: ...he UP or DOWN button until Settings is marked Press the SET button to open the menu Press the UP or DOWN button until Quick Selector 1 is marked Press the SET button to open the menu Press the UP or DOWN button to activate the menu item and select it with the SET button A menu can be defined for direct selection in the Quick Selector 1 menu When the menu is closed the menu defined in Quick Selecto...

Page 116: ...ked Press the SET button to open the menu Press the UP or DOWN button until Quick Selector 2 is marked Press the SET button to open the menu Press the UP or DOWN button to activate the menu item and select it with the SET button A menu can be defined for direct selection in the Quick Selector 2 menu When the menu is closed the menu defined in Quick Selector 2 is opened by pressing the DOWN button ...

Page 117: ...an be configured in Prefer ences Settings can be made for units or various values Several functions can be enabled or disabled 7 25 36 Units F01311 01 Condition The vehicle is stationary Press the SET button when the menu is closed Press the UP or DOWN button until Preferences is marked Press the SET button to open the menu Press the UP or DOWN button until Units is marked Press the SET button to ...

Page 118: ...until Distance is marked Press the SET button to open the menu Activate the menu item using the UP or DOWN button Press the SET button to confirm the desired unit 7 25 38 Temperature F01313 01 Condition The motorcycle is stationary Press the SET button when the menu is closed Press the UP or DOWN button until Preferences is marked Press the SET button to open the menu Press the UP or DOWN button u...

Page 119: ...SET button when the menu is closed Press the UP or DOWN button until Preferences is marked Press the SET button to open the menu Press the UP or DOWN button until Units is marked Press the SET button to open the menu Press the UP or DOWN button until Pressure is marked Press the SET button to open the menu Activate the menu item using the UP or DOWN button Press the SET button to confirm the desir...

Page 120: ...on until Consumption is marked Press the SET button to open the menu Activate the menu item using the UP or DOWN button Press the SET button to confirm the desired unit 7 25 41 Language F01316 01 Condition The motorcycle is stationary Press the SET button when the menu is closed Press the UP or DOWN button until Preferences is marked Press the SET button to open the menu Press the UP or DOWN butto...

Page 121: ...Preferences is marked Press the SET button to open the menu Press the UP or DOWN button until Shift Light is marked Press the SET button to open the menu Activate the menu item using the UP or DOWN button Press the SET button to switch the shift warning light on or off and to adjust the engine speed for the gear shift recommenda tion Info When the engine speed reaches RPM 1 the speed dis play ligh...

Page 122: ...e menu Press the UP or DOWN button until Time Date is marked Press the SET button to open the menu F01319 01 Setting the clock Press the UP or DOWN button until the time is marked Press the SET button The hour next to Clock flashes Press the UP or DOWN button until the current hour is set Press the SET button The minute next to Clock flashes Press the UP or DOWN button until the current minute is ...

Page 123: ... next to Date flashes Press the UP or DOWN button until the current day is set Press the SET button The month next to Date flashes Press the UP or DOWN button until the current month is set Press the SET button The year next to Date flashes Press the UP or DOWN button until the current year is set Press the SET button The date is stored ...

Page 124: ...running light is not a substitute for the low beam Automatic switching between the daytime running light and low beam may only be partially available when visibility is significantly impaired due to fog snow or rain Ensure that the appropriate type of lighting is always selected If necessary switch off the daytime running lights using the menu before going on a ride or when stopped so that the low...

Page 125: ...or off 7 25 45 Quickshifter optional F01322 01 Condition The motorcycle is stationary Press the SET button when the menu is closed Press the UP or DOWN button until Preferences is marked Press the SET button to open the menu Press the UP or DOWN button until Quickshifter is marked Press the SET button to open the menu Activate the menu item using the UP or DOWN button Press the SET button to switc...

Page 126: ...ctivate the menu item using the UP or DOWN button Switch the Heated Grips on or off by pressing the SET button 7 25 47 Heated Seat Rid optional F01324 01 Condition The motorcycle is stationary Press the SET button when the menu is closed Press the UP or DOWN button until Preferences is marked Press the SET button to open the menu Press the UP or DOWN button until Heated Seat Rid is marked Press th...

Page 127: ...the SET button to open the menu Activate the menu item using the UP or DOWN button Switch the Heated Seat Pas on or off by pressing the SET but ton 7 25 49 Cornering Light Test F01326 01 Condition The motorcycle is stationary Press the SET button when the menu is closed Press the UP or DOWN button until Preferences is marked Press the SET button to open the menu Press the UP or DOWN button until C...

Page 128: ...ring light in the Right submenu The Cornering Light Test is completed in the Off sub menu Press the SET button in order to perform or switch off the desired Cornering Light Test Info The respective cornering light segments light up in suc cession starting with the lower segment When the test of the respective cornering light is com plete the upper segment lights up continuously ...

Page 129: ... in two different positions In this way the handlebar can be mounted in the position that is most comfortable for the rider 8 2 Adjusting the handlebar position Warning Danger of accidents A repaired handlebar poses a safety risk If the handlebar is bent or straightened the material becomes fatigued The handlebar may break as a result Change the handlebar if the handlebar is damaged or bent ...

Page 130: ... components to protect them against damage Do not kink the cables and lines Remove screws 2 Take off the handlebar supports Place the handlebar supports in the required position Mount and tighten screws 2 Guideline Screw handle bar support M10 40 Nm 29 5 lbf ft Loctite 243 Info Position the left and right handlebar supports evenly ...

Page 131: ...g are positioned cor rectly Position the handlebar clamps Mount screws 1 and tighten evenly Guideline Screw handlebar clamp M8 20 Nm 14 8 lbf ft Handlebar scale markings A are located centrally between the handlebar clamps Markings B face backwards Info Make sure the gap widths are even ...

Page 132: ...8 ERGONOMICS 130 8 3 Adjusting the windshield F00889 10 Turn the adjusting wheel 1 to bring the windshield in the required position ...

Page 133: ...ing adjusting screw 1 Info When the adjusting screw is turned clockwise the clutch lever moves closer to the handlebar When the adjusting screw is turned counterclockwise the clutch lever moves away from the handlebar The range of adjustment is limited Only turn the adjusting screw by hand and do not use force Do not make any adjustments while riding ...

Page 134: ...nd brake lever to your hand size by turning adjusting wheel 1 Info Push the hand brake lever forward and turn the adjust ing wheel Do not make any adjustments while riding 8 6 Rider footrests M00621 10 The rider footrests can be mounted in one of two positions Possible states Rider footrests low A Rider footrests high B ...

Page 135: ...the left and right sides M00622 10 Remove screw 1 The foot brake lever swings up to the stop S02263 10 Remove cotter pin 2 with washer 3 Carefully remove the pin 4 of the rider footrest Info The spring is under high tension and can pop out when the pin is removed Take off the rider footrest 5 with the spring ...

Page 136: ...8 ERGONOMICS 134 S02264 10 Remove screws 6 S02265 01 Adjust the footrest bracket to the desired position ...

Page 137: ...10 Mount and tighten screws 6 Guideline Screw front footrest bracket M8 25 Nm 18 4 lbf ft Loctite 243 S02266 10 Mount the rider footrest with spring 5 and pin 4 Footrest spring plier 58429083000 Mount washer 3 and cotter pin 2 ...

Page 138: ...of push rod on foot brake cylin der M6 10 Nm 7 4 lbf ft Loctite 243 8 8 Checking the basic position of the shift lever Info When driving the shift lever must not touch the driver s boot when in the basic position When the shift lever keeps touching the boot the transmission will be subject to an excessive load ...

Page 139: ...ge of your boot and the shift lever Distance between shift lever and upper edge of boot 10 20 mm 0 39 0 79 in If the distance does not meet specifications Adjust the basic position of the shift lever p 137 8 9 Adjusting the basic position of the shift lever 402299 12 Remove screw 1 with the washers and take off shift lever 2 ...

Page 140: ... on the shift shaft in the required position and engage the gearing Info The range of adjustment is limited The shift lever must not come into contact with any other vehicle components during the shift procedure Mount and tighten screw 1 with washers Guideline Screw shift lever M6 15 Nm 11 1 lbf ft Loctite 243 ...

Page 141: ...0 Remove screw 1 along with the shift lever stub Position the shift lever stub with the screw in one of drilled holes 2 depending on the desired lever length Guideline Standard Middle hole Tighten the screw Guideline Remaining chassis screws M6 10 Nm 7 4 lbf ft ...

Page 142: ...o individ ual requirements turn ball joint 4 accordingly Info The range of adjustment is limited The screw must be screwed into the ball joint by at least 5 turns Hold ball joint 4 and tighten nut 2 Guideline Remaining chassis nuts M6 10 Nm 7 4 lbf ft Mount and tighten screw 3 Guideline Screw ball joint of push rod on foot brake cylin der M6 10 Nm 7 4 lbf ft Loctite 243 Attach spring 1 ...

Page 143: ...he combination instrument K00857 10 Pull clamping lever 1 in the direction of the arrow The combination instrument is unlocked F00891 01 To move the combination instrument to the desired position press the combination instrument upward or downward ...

Page 144: ...8 ERGONOMICS 142 K00857 11 Pull clamping lever 1 in the direction of the arrow The combination instrument is locked ...

Page 145: ...met boots gloves as well as trousers and a jacket with protectors on all rides Always wear protective clothing that is in good condition and meets the legal regulations Warning Danger of crashing Different tire tread patterns on the front and rear wheel impair the handling charac teristic Different tire tread patterns can make the vehicle significantly more difficult to control Make sure that only...

Page 146: ...at others may feel disturbed by excessive noise Make sure that the pre delivery inspection work has been carried out by an authorized KTM workshop You receive a delivery certificate and the Service and Warranty Booklet at vehicle handover Before your first trip read the entire Owner s Manual carefully Get to know the controls Adjust the motorcycle to your requirements as described in the Ergonomic...

Page 147: ...ully opening the throttle Info If the maximum engine speed is exceeded before the first service the shift warning light flashes 9 3 Loading the vehicle Warning Danger of accidents Total weight and axle loads influence the handling characteristic The overall weight consists of motorcycle ready for operation and with a full tank driver and passenger with protective clothing and helmet and luggage Do...

Page 148: ... or other baggage Maximum speed with luggage 150 km h 93 2 mph Warning Danger of accidents The luggage system will be damaged if it is overloaded Read the manufacturer information on maximum payload when mounting cases Warning Danger of accidents Luggage which has slipped impairs visibility If the tail light is covered you are less visible to traffic behind you especially when it is dark Check tha...

Page 149: ...such a way that it cannot be burned or singed by the hot exhaust system If you are carrying baggage make sure it is fixed firmly as close as possible to the center of the vehicle and ensure even weight distribution between the front and rear wheels Do not exceed the maximum permitted total weight and the axle loads Guideline Maximum permissible total weight 450 kg 992 lb Maximum permissible front ...

Page 150: ...ake fluid level p 234 Check the front brake linings p 233 Check the rear brake linings p 238 Check that the brake system is functioning properly Check the coolant level in the compensating tank p 282 Check the chain for dirt p 188 Check the chain tension p 190 Check the tire condition p 253 Check the tire air pressure p 256 Check the spoke tension p 257 Check the settings of all controls and ensur...

Page 151: ...e Use an effective exhaust extraction system when starting or running the engine in an enclosed space Caution Danger of accidents Electronic components and safety devices will be damaged if the battery is discharged or missing Never operate the vehicle with a discharged battery or without a battery Note Engine damage High revving speed with a cold engine negatively impacts the lifespan of the engi...

Page 152: ...ttery volt age of the Race on key and interfering radio waves If the battery voltage of the Race on key is too low one of the keys must be held in area of the antenna p 42 and must be safely stored again after start ing Make sure that the emergency OFF switch electric starter but ton is in the middle position Switch on ignition to do this briefly press the Race on tip switch maximum of 1 second Th...

Page 153: ...has been completed When starting DO NOT open the throttle If you open the throttle during the starting procedure fuel is not injected by the engine management system and the engine cannot start Press the emergency OFF switch electric starter button into the lower position for a maximum of 5 seconds Wait for a least 5 seconds before trying again This motorcycle is equipped with a safety starting sy...

Page 154: ...10 RIDING INSTRUCTIONS 152 10 3 Starting off Pull the clutch lever engage 1st gear release the clutch lever slowly and simultaneously open the throttle carefully ...

Page 155: ...se there is no need to close the throttle grip uninterrupted gear shifts are possible The quickshifter uses the shifter shaft position to check whether or not a shift should be initiated and sends a corresponding signal to the engine control If the quickshifter is disabled in the combination instrument the clutch needs to be actuated in the normal way for each shift ...

Page 156: ...r a maximum of 5 seconds as long as the motorcycle is not moving forward When driving off the HHC releases the rear brake automatically Info When the HHC is active the TC indicator lamp flashes When the ignition is switched on the HHC can still be active even if the engine is stopped To roll back with active HHC wait 5 seconds shift to neu tral or switch off the ignition If the HHC does not detect...

Page 157: ...aces Do not change into a low gear at high engine speed Warning Danger of accidents Adjustments to the vehicle distract attention from traffic activity Make all adjustments when the vehicle is at a standstill Warning Risk of injury The passenger may fall from the motorcycle if they conduct themselves incorrectly Ensure that the passenger sits correctly on the passenger seat places his or her feet ...

Page 158: ...e tires reach operating tem perature Warning Danger of accidents New tires have reduced road grip The contact surface on new tires is not yet roughened Run in new tires with moderate riding at alternating angles Running in phase 200 km 124 mi Warning Danger of accidents Total weight and axle loads influence the handling characteristic The overall weight consists of motorcycle ready for operation a...

Page 159: ...te Engine damage Unfiltered intake air has a negative effect on the service life of the engine Dust and dirt will enter the engine without an air filter Never start to use the vehicle without an air filter Note Engine failure Overheating damages the engine If the coolant temperature warning is displayed stop immediately and take care not to endanger yourself or other traffic participants in the pr...

Page 160: ...ly switch off the engine and contact an autho rized KTM workshop 402299 11 Shift into a higher gear when conditions allow incline road situation etc Release the throttle while simultaneously pulling the clutch lever shift into the next gear release the clutch lever and open the throttle Info You can see the positions of the 6 forward gears in the figure The idle position is between the first and s...

Page 161: ... and open the throttle or shift again If the engine stalls e g at a crossroads just pull the clutch lever and press the electric starter button You do not have to shift into neutral Switch off the engine if running at idle or stationary for a long time If the oil pressure warning lamp lights up during a trip stop immediately and switch off the engine Contact an authorized KTM workshop If the malfu...

Page 162: ...oad con ditions F01339 10 Condition Quickshifter optional activated If the quickshifter is enabled in the combination instru ment you can shift up in the speed range shown without pulling the clutch lever Info The minimum engine speed before shifting up in revolutions per minute is shown in the figure Pull the shift lever quickly back to the stop without changing the throttle twist grip position ...

Page 163: ...osition 10 7 MSR optional 402423 01 The MSR is an optional auxiliary function of the engine control If the engine braking effect is too great the MSR prevents the rear wheel from locking or sliding away on a sloping position To avoid slip of the rear wheel the MSR only opens the throttle valve as far as absolutely necessary The MSR is applied on surfaces where the friction is to low to open the an...

Page 164: ...ated Your authorized KTM workshop will be glad to help Warning Danger of accidents The brake system fails in the event of overheating If the foot brake lever is not released the brake linings drag continuously Take your foot off the foot brake lever when you are not braking Warning Danger of accidents Higher total weight increases the stopping distance Take the longer stopping distance into accoun...

Page 165: ...ct Warning Danger of accidents Driving aids can only prevent a rollover within the physical limitations It is not always possible to compensate for extreme riding situations for example with luggage loaded with a high center of gravity varying road surfaces steep descents or full braking without disengaging the gear Adapt your riding style to the road conditions and your driving ability When braki...

Page 166: ...s Banked or laterally sloping ground reduces the maximum possible delay If possible finish braking before going into a bend Braking should always be completed before you go into a bend Change down to a lower gear appropriate to your road speed On long downhill stretches use the braking effect of the engine Change down one or two gears but do not over rev the engine In this way you have to brake fa...

Page 167: ...ccess by unauthorized persons Lock the steering if you leave the vehicle unattended Warning Danger of burns Some vehicle components become very hot when the vehicle is operated Do not touch any parts such as the exhaust system radiator engine shock absorber or brake system before the vehicle parts have cooled down Let the vehicle parts cool down before you perform any work on the vehicle Note Fire...

Page 168: ...n maximum of 1 second with the ignition switched on Info If the engine is switched off with the emergency OFF switch and the ignition remains switched on at the Race on tip switch the power supply to most power consumers remains unbroken This discharges the battery You should therefore always switch off the engine with the Race on tip switch the emer gency OFF switch is intended for emergencies on...

Page 169: ...te Danger of damage The parked vehicle can roll away or fall over Park the vehicle on a firm and level surface Note Fire hazard Hot vehicle components pose a fire hazard and explosion risk Do not park the vehicle near to materials which are highly flammable or explosive Allow the vehicle to cool down before covering it ...

Page 170: ... Fire hazard Fuel is highly flammable The fuel in the fuel tank expands when warm and can escape if overfilled Do not refuel the vehicle in the vicinity of open flames or lit cigarettes Switch off the engine for refueling Make sure that no fuel is spilled particularly not on hot parts of the vehicle If any fuel is spilled wipe it off immediately Observe the specifications for refueling ...

Page 171: ...the eyes Change your clothing in case of fuel spills on them Note Material damage Inadequate fuel quality causes the fuel filter to quickly become clogged In some countries and regions the available fuel quality and cleanliness may not be sufficient This will result in problems with the fuel system Refuel only with clean fuel that meets the specified standards Your authorized KTM workshop will be ...

Page 172: ...10 Switch off the engine Open the filler cap p 45 Fill the fuel tank with fuel up to the lower edge A of the filler neck Total fuel tank capacity approx 23 l 6 1 US gal Super unleaded ROZ 95 RON 95 PON 91 p 341 Close the filler cap p 47 ...

Page 173: ... date service schedule can always be found on KTM Dealer net Your authorized KTM dealer will be happy to advise you 11 2 Required work Every two years Every year every 30 000 km 18 600 mi every 15 000 km 9 300 mi after 1 000 km 620 mi Read out the trouble code memory using the KTM diagnostics tool Check that the electrical system is functioning properly Change the engine oil and oil filter and cle...

Page 174: ...d level of the hydraulic clutch p 196 Check the shock absorber and fork for leaks Perform service as needed and depending on how the vehicle is used Clean the dust boots of the fork legs p 212 Check the steering head bearing play p 198 Check the tire condition p 253 Check the tire air pressure p 256 Retighten the spokes Check the spoke tension p 257 Check the rim run out Check the chain rear sproc...

Page 175: ...ng tank p 282 Change the air filter clean the air filter box Check the fuel pressure Check the CO adjustment using the KTM diagnostics tool Check the headlight setting p 278 Check that the radiator fan is functioning properly Final check Check the vehicle is roadworthy and take a test ride Read out the error memory after the test ride using the KTM diagnostics tool Set the service interval display...

Page 176: ...ch lubrication Check the swingarm bearing for play Check the wheel bearing for play Grease all moving parts e g side stand hand lever chain and check for smooth operation Empty the drainage hoses Check all hoses e g fuel cooling bleeder drainage etc and sleeves for cracking leaks and incorrect routing Check the screws and nuts for tightness Check the antifreeze Change the coolant One time interval...

Page 177: ...uspension setting are shown in table 1 The table is found on the left inside cover These adjustments are guidelines and should always be the basis for a suspension setting If the guidelines are not adhered to the riding characteristics could deteriorate particularly at high speeds 12 2 Adjusting the compression damping of the fork Info The hydraulic compression damping determines the fork suspensi...

Page 178: ...g is located in left fork leg COMP white adjusting screw The rebound damping is located in right fork leg REB red adjusting screw Turn counterclockwise by the number of clicks corresponding to the fork type Guideline Compression damping Comfort 17 clicks Standard 12 clicks Sport 7 clicks Full payload 7 clicks Info Turn clockwise to increase damping turn counterclock wise to reduce damping ...

Page 179: ...will go Info Adjusting screw 1 is located at the upper end of the right fork leg The rebound damping is located in right fork leg REB red adjusting screw The compression damping is located in left fork leg COMP white adjusting screw Turn counterclockwise by the number of clicks corresponding to the fork type Guideline Rebound damping Comfort 17 clicks Standard 12 clicks Sport 7 clicks Full payload...

Page 180: ...the spring pretension of the fork K00815 10 Turn adjusting screws 1 counterclockwise all the way Info Make the same adjustment on both fork legs Turn clockwise by the number of turns corresponding to the fork type Guideline Spring preload Preload Adjuster Comfort 2 turns Standard 5 turns Sport 5 turns Full payload 8 turns ...

Page 181: ...into two ranges high speed and low speed High speed and low speed refer to the compression speed of the rear wheel suspension and not to the vehicle speed The high speed setting for example has an effect when riding over an asphalt edge the rear wheel suspension compresses quickly The low speed setting for example has an effect when riding over long ground swells the rear wheel suspension compress...

Page 182: ...ed with highly compressed nitrogen Please follow the description provided Your authorized KTM workshop will be glad to help Info The effect of the low speed setting can be seen in slow to normal compression of the shock absorber K00816 10 Turn adjusting screw 1 clockwise with a screwdriver up to the last perceptible click Info Do not loosen fitting 2 Turn counterclockwise by the number of clicks c...

Page 183: ...7 Adjusting the high speed compression damping of the shock absorber Caution Risk of injury Parts of the shock absorber will move around if the shock absorber is detached incorrectly The shock absorber is filled with highly compressed nitrogen Please follow the description provided Your authorized KTM workshop will be glad to help Info The effect of the high speed setting can be seen in fast compr...

Page 184: ...nfo Do not loosen fitting 2 Turn counterclockwise by the number of turns corresponding to the shock absorber type Guideline Compression damping high speed Comfort 1 5 turns Standard 1 5 turns Sport 1 turn Full payload 1 turn Info Turn clockwise to increase damping turn counterclock wise to reduce damping ...

Page 185: ...sed nitrogen Please follow the description provided Your authorized KTM workshop will be glad to help K00817 10 Turn adjusting screw 1 clockwise up to the last perceptible click Turn counterclockwise by the number of clicks corresponding to the shock absorber type Guideline Rebound damping Comfort 20 clicks Standard 15 clicks Sport 10 clicks Full payload 10 clicks Info Turn clockwise to increase d...

Page 186: ...ockwise as far as it will go Turn it clockwise by the number of turns corresponding to the shock absorber type and use Guideline Spring preload Comfort 12 turns Standard 12 turns Sport 12 turns Full payload 18 turns Info Turn clockwise to increase the spring pretension turn counterclockwise to reduce the spring pretension ...

Page 187: ... vehicle are designed only for the weight of the vehicle Park the vehicle on a firm and level surface Ensure that nobody sits on the vehicle when the vehicle is parked on a stand 402032 10 Stand to the left of the vehicle Hold the handlebar with your left hand and push the center stand onto the ground with your right foot Put your entire weight on arm 1 of the center stand while pulling the vehicl...

Page 188: ...l away or fall over Park the vehicle on a firm and level surface 402033 10 Make sure that the steering is unlocked Move the vehicle forward with both hands on the handlebar While the vehicle tips off the center stand actuate the front brake to stop the vehicle from rolling away Check that the center stand 1 is folded all the way up ...

Page 189: ...the rear of the seat pull the seat back and lift it off Remove the key 13 4 Mounting the seat 0 0 2 2 0 0 1 1 401677 10 Hook the catch 1 of the seat onto the fuel tank lower the rear and push it forward Insert locking pin 2 into the lock housing and push down the rear of the seat until the locking pin engages with a click Check that the seat is correctly mounted ...

Page 190: ...88 13 6 Cleaning the chain Warning Danger of accidents Oil or grease on the tires reduces the road grip Remove the lubricant from the tires using a suitable cleaning agent Warning Danger of accidents Oil or grease on the brake discs reduces the braking effect Always keep the brake discs free of oil and grease Clean the brake discs with brake cleaner when necessary ...

Page 191: ... the applicable regulations Info The service life of the chain depends largely on its maintenance Preparatory work Raise the vehicle with the center stand p 185 400725 01 Main work Rinse off loose dirt with a soft jet of water Remove old grease residue with chain cleaner Chain cleaner p 342 After drying apply chain spray Chain lube for road use p 342 Finishing work Remove the vehicle from the cent...

Page 192: ... chain may fall off the engine sprocket or the rear sprocket As a result the rear wheel locks or the engine will be damaged Check the chain tension regularly Set the chain tension in accordance with the specification Preparatory work Raise the vehicle with the center stand p 185 401664 10 Main work Shift the transmission to idle In the area in front of the chain guide push the chain up and determi...

Page 193: ...esults in accidents If the chain is tensioned too much the chain engine sprocket rear sprocket transmission and rear wheel bearings wear more quickly Some components may break if overloaded If the chain is too loose the chain may fall off the engine sprocket or the rear sprocket As a result the rear wheel locks or the engine will be damaged Check the chain tension regularly Set the chain tension i...

Page 194: ...3 on the left and right so that the markings on the left and right chain adjusters 4 are in the same position relative to the reference marks A The rear wheel is then correctly aligned Info The upper part of the chain must be taut Chain wear is not always even so you should check the setting at different chain positions Tighten nuts 2 Make sure that chain adjusters 4 are fitted correctly on adjust...

Page 195: ...cle from the center stand p 186 13 9 Checking the chain rear sprocket and engine sprocket Preparatory work Raise the vehicle with the center stand p 185 100132 10 Main work Check the rear sprocket and engine sprocket for wear If the rear sprocket and engine sprocket are worn Change the drivetrain kit Info The engine sprocket rear sprocket and chain should always be replaced together ...

Page 196: ... Info Chain wear is not always even so you should repeat this measurement at different chain positions Maximum distance B from 18 chain rollers at the longest chain section 272 mm 10 71 in If distance B is greater than the specified measurement Change the drivetrain kit Info When a new chain is mounted the rear sprocket and engine sprocket should also be changed New chains wear out faster on old w...

Page 197: ...m edge of the recess of the chain sliding guard Change the chain sliding guard Check that the chain sliding guard is firmly seated If the chain sliding guard is loose Tighten the screws on the chain sliding guard Guideline Screw chain slid ing guard M5 5 Nm 3 7 lbf ft 401670 01 Check the chain guide for wear If the chain guide is worn Change the chain guide Check that the chain guide is firmly sea...

Page 198: ... fluid level of the hydraulic clutch Info The fluid level rises with increasing wear of the clutch facing discs Never use DOT 5 brake fluid It is silicone based and purple in color Oil seals and clutch lines are not designed for DOT 5 brake fluid Avoid contact between brake fluid and painted parts Brake fluid attacks paint Only use clean brake fluid from a sealed container ...

Page 199: ...ver 2 with membrane 3 Check the fluid level Fluid level below container rim 4 mm 0 16 in If the fluid level does not meet specifications Correct the fluid level of the hydraulic clutch Brake fluid DOT 4 DOT 5 1 p 338 Position the cover with the membrane Mount and tighten the screws Info Clean up overflowed or spilled brake fluid immediately with water ...

Page 200: ...in the steering head bearing the bearings and the bearing seats in the frame can become damaged over time Preparatory work Raise the vehicle with the center stand p 185 400738 11 Main work Place a load on the rear of the vehicle The front wheel is not in contact with the ground Move the handlebar to the straight ahead position Move the fork legs back and forth in the direction of travel Play shoul...

Page 201: ...be no detectable detent positions If detent positions are detected Adjust the steering head bearing play Check the steering head bearing and adjust if neces sary Finishing work Remove the vehicle from the center stand p 186 13 12 Removing the bottom triple clamp cover K00834 10 Remove screws 1 Lower triple clamp cover 2 slightly ...

Page 202: ...ASSIS 200 K00835 10 Disconnect plugs 3 of the horn Detach temperature sensor 4 Remove the triple clamp cover 13 13 Installing the bottom triple clamp cover K00835 11 Plug in connectors 1 of the horn Attach temperature sensor 2 ...

Page 203: ...4 11 Position the triple clamp cover 3 Mount and tighten screws 4 Guideline Remaining chassis screws M6 10 Nm 7 4 lbf ft 13 14 Removing the front side cover K00836 10 Remove screws 1 Remove side cover 2 Repeat these steps on the opposite side ...

Page 204: ... 15 Installing the front side cover K00839 10 Position the side cover in the area A under the tank cover K00840 10 Attach side cover to bracket 2 using the catch 1 Attach catch 3 of the side cover to bracket 4 and position on the fuel tank ...

Page 205: ...unt and tighten screws 5 Guideline Screw cover part M5x12 3 5 Nm 2 58 lbf ft Repeat these steps on the opposite side 13 16 Removing the mask spoiler Preparatory work Remove the seat p 187 Remove the front side cover p 201 Remove the tank cover p 214 ...

Page 206: ...13 SERVICE WORK ON THE CHASSIS 204 F00883 10 Main work Remove screw 1 F00884 10 Remove screw 2 ...

Page 207: ...SERVICE WORK ON THE CHASSIS 13 205 F00885 10 Remove screw 3 Remove screw 4 with the bushing F00886 10 Loosen holding lug 5 from the inside cover ...

Page 208: ...06 F00887 01 Remove the mask spoiler laterally from the supports Info Pay attention to the turn signal cable F00888 10 Disconnect plug in connector 6 Remove the mask spoiler with the turn signal Repeat these steps on the opposite side ...

Page 209: ...SIS 13 207 13 17 Installing the mask spoiler F00888 11 Main work Connect plug in connector 1 F00887 02 Position the mask spoiler and press laterally into the supports Info Ensure that the turn signal cable is placed correctly ...

Page 210: ...S 208 F00886 11 Position holding lug 2 in the drill hole F00885 10 Mount and tighten screw 3 Guideline Screw mask spoiler M5x17 3 5 Nm 2 58 lbf ft Mount and tighten screw 4 with the bushing Guideline Screw bushing M6 4 Nm 3 lbf ft ...

Page 211: ...line Screw mask spoiler M5x17 3 5 Nm 2 58 lbf ft F00883 11 Mount and tighten screw 6 Guideline Screw mask spoiler M5x17 3 5 Nm 2 58 lbf ft Repeat these steps on the opposite side Finishing work Install the tank cover p 217 Install the front side cover p 202 Mount the seat p 187 ...

Page 212: ...d detach the brake lines and cable Remove screws 2 Take the fender off to the front Info Pay attention to the brake lines and the cable M01387 10 All TKC models Open holder 1 and detach the brake lines and cable Remove screws 2 Take the fender off to the front Info Pay attention to the brake lines and the cable ...

Page 213: ...ion to the routing of the brake lines and the cable Mount and tighten screws 1 Guideline Screw fender M5x12 3 5 Nm 2 58 lbf ft Insert the brake lines and cable in brackets 2 and close the holder M01387 11 All TKC models Position the fender Info Pay attention to the routing of the brake lines and the cable Mount and tighten screws 1 ...

Page 214: ... fork legs Preparatory work Raise the vehicle with the center stand p 185 Remove front fender p 210 K00838 10 Main work Super Adventure R EU Push dust boots 1 of both fork legs downward Info The dust boots should remove dust and coarse dirt particles from the fork tubes Over time dirt can accumulate behind the dust boots If this dirt is not removed the oil seals behind can start to leak ...

Page 215: ... and oil the dust boots and inner fork tubes of both fork legs Universal oil spray p 343 Press dust boots 1 back into their installation position Remove excess oil K00854 10 All TKC models Push dust boots 1 of both fork legs downward Info The dust boots should remove dust and coarse dirt particles from the fork tubes Over time dirt can accumulate behind the dust boots If this dirt is not removed t...

Page 216: ...s with brake cleaner when necessary Clean and oil the dust boots and inner fork tubes of both fork legs Universal oil spray p 343 Press dust boots 1 back into their installation position Remove excess oil Finishing work Install front fender p 211 Remove the vehicle from the center stand p 186 13 21 Removing the tank cover Preparatory work Remove the seat p 187 Remove the front side cover p 201 ...

Page 217: ...SERVICE WORK ON THE CHASSIS 13 215 K00841 10 Main work Remove screw 1 Remove screw 2 K00842 10 Remove screw 3 Remove screw 4 ...

Page 218: ...13 SERVICE WORK ON THE CHASSIS 216 S02270 10 Remove screw 5 S02271 01 Raise the tank cover at the rear and take it off in a forward direction ...

Page 219: ...lling the tank cover K00845 10 Main work Position the tank cover The catch 1 engages under the tank 2 Info Pay attention to the sealing lip and the bleeder hose S02270 11 Mount and tighten screw 3 Guideline Screw cover part M5x12 3 5 Nm 2 58 lbf ft ...

Page 220: ...f ft Mount and tighten screw 5 Guideline Screw cover part M5x12 3 5 Nm 2 58 lbf ft K00841 11 Mount and tighten screw 6 Guideline Screw cover part M6 6 Nm 4 4 lbf ft Mount and tighten screw 7 Guideline Screw cover part M5x12 3 5 Nm 2 58 lbf ft Finishing work Install the front side cover p 202 Mount the seat p 187 ...

Page 221: ...IS 13 219 13 23 Removing the wind shield K00846 10 Remove screws 1 and wind shield 2 13 24 Installing the wind shield K00846 11 Position wind shield 1 Mount and tighten screws 2 Guideline Screw wind shield M5 3 5 Nm 2 58 lbf ft ...

Page 222: ...Removing the engine guard S00331 10 Remove screws 1 with bushings and engine guard 2 13 26 Installing the engine guard S00331 11 Position engine guard 1 mount screws 2 with bushings and tighten Guideline Screw engine guard M6 10 Nm 7 4 lbf ft ...

Page 223: ...7 Removing the crash bar Preparatory work Raise the vehicle with the center stand p 185 F00893 10 Main work Remove fittings 1 F00894 10 Remove screws 2 and take off the clamp halves Remove screw 3 Remove screw 4 and take off right crash bar ...

Page 224: ...ff left crash bar 13 28 Installing the crash bar F00895 11 Position the left crash bar with frame protector and attach the clamp to the frame tube Info Cover the components to protect them against damage Mount screws 1 but do not tighten yet Guideline Remaining chassis screws M6 10 Nm 7 4 lbf ft Mount screw 2 but do not tighten yet ...

Page 225: ... ft F00894 11 Position the right crash bar with frame protector and attach the clamp to the frame tube Info Cover the components to protect them against damage Mount screws 4 but do not tighten yet Guideline Remaining chassis screws M6 10 Nm 7 4 lbf ft Mount screw 5 but do not tighten yet Guideline Remaining chassis screws M6 10 Nm 7 4 lbf ft Mount screw 6 but do not tighten yet ...

Page 226: ... ft F00893 11 Mount and tighten fittings 7 Guideline Remaining chassis screws M6 10 Nm 7 4 lbf ft The crash bars are equally aligned with each other Tighten all the screws of the crash bar Guideline Remaining chassis screws M6 10 Nm 7 4 lbf ft Remaining chassis screws M10 45 Nm 33 2 lbf ft ...

Page 227: ... spin with the front brake applied away from public road traffic if the ABS is switched off Do not make any changes to the suspension travel Only use spare parts on the brake system which have been approved and recommended by KTM Only use tires wheels approved by KTM with the corre sponding speed index Maintain the specified tire air pressure Service work and repairs must be performed profes siona...

Page 228: ...perating modes the Road and Offroad ABS modes In the Road ABS mode the brakes are also applied to the rear wheel when the front brake is applied ABS can intervene on both wheels In the Offroad ABS mode the front brake slows the front wheel The rear brake slows the rear wheel There is no ABS intervention on the rear wheel The ABS indicator lamp 3 flashes slowly to remind you that the Offroad ABS mo...

Page 229: ...example when making wheelies or if the rear wheel spins This causes the ABS to switch off To reactivate the ABS stop the vehicle and switch off the ignition The ABS is reactivated when the vehicle is switched on again The ABS indicator lamp goes out when you start off MSC The MSC is a supplementary function for the ABS that can prevent blocking and slipping of the wheels during braking when the ve...

Page 230: ...cking the brake discs Warning Danger of accidents Worn out brake discs reduce the braking effect Make sure that worn out brake discs are replaced immediately Your authorized KTM workshop will be glad to help 400618 10 Check the front and rear brake disc thickness at multiple points for the dimension A Info Wear will reduce the thickness of the brake disc at con tact surface 1 of the brake linings ...

Page 231: ...a tion Change the front brake discs Change the rear brake disc 14 3 Checking the brake fluid level of the front brake Warning Danger of accidents An insufficient brake fluid level will cause the brake system to fail If the brake fluid level drops below the MIN marking the brake system is leaking or the brake linings are worn down Check the brake system and do not continue riding until the problem ...

Page 232: ...ntal position Check the brake fluid level in the brake fluid reservoir 1 If the brake fluid has dropped below marking MINA Add front brake fluid p 230 14 4 Adding front brake fluid Warning Danger of accidents An insufficient brake fluid level will cause the brake system to fail If the brake fluid level drops below the MIN marking the brake system is leaking or the brake linings are worn down Check...

Page 233: ...inse eyes thoroughly with water immediately and consult a doctor if brake fluid comes into contact with the eyes If brake fluid spills on to your clothing change the clothing Warning Danger of accidents Old brake fluid reduces the braking effect Make sure that brake fluid for the front and rear brake is changed in accordance with the service schedule Your authorized KTM workshop will be glad to he...

Page 234: ...se clean brake fluid from a sealed container Preparatory work Check the front brake linings p 233 K00851 10 Main work Move the brake fluid reservoir mounted on the handlebar to a horizontal position Remove screws 1 Remove cover 2 with membrane 3 Add brake fluid up to MAX marking A Brake fluid DOT 4 DOT 5 1 p 338 Position cover 2 with membrane 3 Mount and tighten screws 1 Info Clean up overflowed o...

Page 235: ... are not changed in time the brake lining carriers grind against the brake disc As a consequence the braking effect is greatly reduced and the brake discs are destroyed Check the brake linings regularly S00957 10 Check all brake linings on both brake calipers to ensure they have minimum thickness A Minimum thickness A 1 mm 0 04 in If the minimum thickness is less than specified Change the front br...

Page 236: ...rake linings are worn down Check the brake system and do not continue riding until the problem is eliminated Your authorized KTM workshop will be glad to help Warning Danger of accidents Old brake fluid reduces the braking effect Make sure that brake fluid for the front and rear brake is changed in accordance with the service schedule Your authorized KTM workshop will be glad to help Preparatory w...

Page 237: ...4 7 Adding rear brake fluid Warning Danger of accidents An insufficient brake fluid level will cause the brake system to fail If the brake fluid level drops below the MIN marking the brake system is leaking or the brake linings are worn down Check the brake system and do not continue riding until the problem is eliminated Your authorized KTM workshop will be glad to help ...

Page 238: ...inse eyes thoroughly with water immediately and consult a doctor if brake fluid comes into contact with the eyes If brake fluid spills on to your clothing change the clothing Warning Danger of accidents Old brake fluid reduces the braking effect Make sure that brake fluid for the front and rear brake is changed in accordance with the service schedule Your authorized KTM workshop will be glad to he...

Page 239: ...rake fluid attacks paint Only use clean brake fluid from a sealed container Preparatory work Raise the vehicle with the center stand p 185 Check the rear brake linings p 238 K00853 10 Main work Remove screw cap 1 with membrane 2 Add brake fluid up to MAX marking A Brake fluid DOT 4 DOT 5 1 p 338 Mount and tighten screw cap 1 with membrane 2 Info Clean up overflowed or spilled brake fluid immediate...

Page 240: ...ing effect If the brake linings are not changed in time the brake lining carriers grind against the brake disc As a consequence the braking effect is greatly reduced and the brake discs are destroyed Check the brake linings regularly S00958 10 Check the brake linings for minimum thickness A Minimum thickness A 1 mm 0 04 in If the minimum thickness is less than specified Change the rear brake linin...

Page 241: ...tact with the ground Remove screw 1 and pull wheel speed sensor 2 out of the hole S00959 10 Remove screws 3 from both brake calipers Press back the brake linings with a slight lateral tilting of the brake calipers on the brake disc Pull the brake calipers carefully back from the brake discs and hang them to one side loosely Info Do not pull the hand brake lever when the brake caliper has been remo...

Page 242: ...e axle clamp Remove screw 4 Warning Danger of accidents Damaged brake discs reduce the braking effect Always lay the wheel down in such a way that the brake discs are not damaged Hold the front wheel and remove the wheel spindle Take the front wheel out of the fork Info Do not pull the hand brake lever when the front wheel is removed ...

Page 243: ... spacers 6 15 2 Installing the front wheel Warning Danger of accidents Oil or grease on the brake discs reduces the braking effect Always keep the brake discs free of oil and grease Clean the brake discs with brake cleaner when necessary ...

Page 244: ...eal rings 1 and contact surface A of the spacers Long life grease p 342 S02273 10 Super Adventure R EU Insert the narrow spacer 2 on the right in the direction of travel Info Arrow B indicates the direction of travel of the front wheel The ABS sensor wheel is on the left viewed in the direction of travel Insert the wide spacer on the left in the direction of travel ...

Page 245: ...Insert the narrow spacer on the right in the direction of travel S00962 10 Warning Danger of accidents Oil or grease on the brake discs reduces the braking effect Always keep the brake discs free of oil and grease Clean the brake discs with brake cleaner when nec essary Clean and grease screw 3 and wheel spindle 4 Long life grease p 342 Jack up the front wheel into the fork position it and insert ...

Page 246: ...ake calipers but do not tighten yet Operate the hand brake lever repeatedly until the brake lin ings are in contact with the brake disc and there is a pressure point Fix the hand brake lever in the activated position The brake calipers straighten Tighten screws 5 on both brake calipers Guideline Screw front brake caliper M10 45 Nm 33 2 lbf ft Loctite 243 Remove the locking piece of the hand brake ...

Page 247: ...s screws M6 10 Nm 7 4 lbf ft Remove the vehicle from the center stand p 186 K00540 11 Operate the front brake and compress the fork a few times firmly The fork legs straighten Tighten screws 8 Guideline Screw fork stub M8 15 Nm 11 1 lbf ft 15 3 Removing the rear wheel Preparatory work Raise the vehicle with the center stand p 185 ...

Page 248: ...15 WHEELS TIRES 246 M00612 01 Main work Press the brake caliper onto the brake disc by hand in order to push back the brake pistons S00277 10 Remove screw 1 and pull wheel speed sensor 2 out of the hole ...

Page 249: ...e rear wheel forward as far as possible Take the chain off of the rear sprocket and place it on chain sprocket guard 6 Warning Danger of accidents Reduced braking effect caused by damaged brake discs Always lay the wheel down in such a way that the brake discs are not damaged Holding the rear wheel withdraw the wheel spindle Take the rear wheel out of the swingarm ...

Page 250: ... reduces the braking effect Always keep the brake discs free of oil and grease Clean the brake discs with brake cleaner when necessary Warning Danger of accidents There is no braking effect to start with at the rear brake after installing the rear wheel Actuate the foot brake several times before going on a ride until you can feel a firm pressure point Check the rear hub rubber dampers p 251 ...

Page 251: ...rease p 342 Insert the spacer Clean and grease the thread of the wheel spindle and nut Long life grease p 342 Mount the rubber dampers and rear sprocket carrier on the rear wheel Place the rear wheel in the swingarm and bring the brake disc into contact with the brake caliper M00615 10 Mount wheel spindle 2 but do not push it in all the way Push the rear wheel forward as far as possible and lay th...

Page 252: ...posi tion Make sure that the chain adjusters are fitted correctly on the adjusting screws Guideline In order for the rear wheel to be correctly aligned the mark ings on the left and right chain adjusters must be in the same position relative to reference markings B Tighten nut 5 Guideline Nut rear wheel spindle M25x1 5 90 Nm 66 4 lbf ft Thread greased ...

Page 253: ...act with the brake disc and there is a pressure point 15 5 Checking the rear hub rubber dampers Info The engine power is transmitted from the rear sprocket to the rear wheel via 6 rubber dampers The rubber dampers wear out during operation If the rubber dampers are not changed in time the rear sprocket car rier and the rear hub will be damaged Preparatory work Raise the vehicle with the center sta...

Page 254: ...or damage and wear If the rubber dampers of the rear hub are damaged or worn Change all rubber dampers in the rear hub M00616 10 All TKC models Check the rubber dampers 1 of the rear hub for damage and wear If the rubber dampers of the rear hub are damaged or worn Change all rubber dampers in the rear hub ...

Page 255: ...sprocket Play in rubber dampers rear wheel 5 mm 0 2 in If clearance A is larger than the specified value Change all rubber dampers in the rear hub Finishing work Install the rear wheel p 248 15 6 Checking the tire condition Warning Danger of accidents If a tire bursts while riding the vehicle becomes uncontrollable Ensure that damaged or worn tires are replaced immediately Your authorized KTM work...

Page 256: ...f accidents Non approved or non recommended tires and wheels impact the handling character istic Only use tires wheels approved by KTM with the corresponding speed index Warning Danger of accidents New tires have reduced road grip The contact surface on new tires is not yet roughened Run in new tires with moderate riding at alternating angles Running in phase 200 km 124 mi Info Tire type tire cond...

Page 257: ... If the tread depth is less than the minimum tread depth Change the tires H01144 10 Check the tire age Info The tire date of manufacture is usually contained in the tire label and is indicated by the last four digits of the DOT number The first two digits indicate the week of manufacture and the last two digits the year of manu facture KTM recommends that the tires be changed after 5 years at the ...

Page 258: ...pressure ensures optimal riding comfort and maximum tire service life 400695 01 Remove the dust cap Check the tire air pressure when the tires are cold Tire air pressure solo with passenger full payload front with cold tires 2 6 bar 38 psi rear with cold tires 2 9 bar 42 psi If the tire pressure does not meet specifications Correct the tire pressure Mount the dust cap ...

Page 259: ...form in the wheel Other spokes will become looser as a result Check spoke tension regularly and in particular on a new vehicle Your authorized KTM workshop will be glad to help 400694 01 Strike each spoke briefly using a screwdriver blade Info The frequency of the sound depends on the spoke length and spoke diameter If spokes of the same length and diameter vibrate with a different tone this is an...

Page 260: ... a defective tube This greatly reduces the risk of a sudden loss in pressure The masses and moments of inertia of these wheels are smaller than in conventional spoke wheels with a tube This results in bet ter handling and riding comfort The rigid rim design results in a spoke wheel that is almost entirely maintenance free KTM recommends that the tubeless sealing profile be changed after 5 years at...

Page 261: ...ting is always selected If necessary switch off the daytime running lights using the menu before going on a ride or when stopped so that the low beam is switched on permanently Note the legal regulations regarding the daytime run ning light The daytime running DRL position light is integrated in the main headlight The daytime running light is brighter than the position light The daytime running li...

Page 262: ...aytime running light changes automatically to the position light 16 2 Cornering headlight H02031 11 The cornering headlights are integrated in the main headlight Info To activate the cornering light the low beam must be switched on and the daytime running light switched off The cornering headlights are activated with Lean angle for the lower LED 12 Lean angle for the middle LED 20 Lean angle for t...

Page 263: ... Rinse the affected area immediately with plenty of water in the event of contact with the skin Rinse eyes with water for at least 15 minutes and consult a doctor immediately if battery acid and battery gases get into the eyes Caution Danger of accidents Electronic components and safety devices will be damaged if the battery is discharged or missing Never operate the vehicle with a discharged batt...

Page 264: ...l locking mechanism 1 in the direction of the arrow Fold open cover 2 M00610 10 Disconnect both negative cables 3 from the battery Disconnect both positive cables 4 from the battery Take the battery and battery case 5 out of the battery com partment ...

Page 265: ...en flames away from the battery Only charge batteries in well ventilated rooms Rinse the affected area immediately with plenty of water in the event of contact with the skin Rinse eyes with water for at least 15 minutes and consult a doctor immediately if battery acid and battery gases get into the eyes Caution Danger of accidents Electronic components and safety devices will be damaged if the bat...

Page 266: ... must be opposite the poles Position the battery and battery case in the battery compart ment Position the positive cable 2 and mount and tighten the screw Guideline Screw battery termi nal M6 4 5 Nm 3 32 lbf ft Position the negative cable 3 and mount and tighten the screw Guideline Screw battery termi nal M6 4 5 Nm 3 32 lbf ft ...

Page 267: ...ELECTRICAL SYSTEM 16 265 S02275 10 Close the cover 4 and push down slightly The cover engages with an audible click Finishing work Mount the seat p 187 Set the time and date ...

Page 268: ...ea immediately with plenty of water in the event of contact with the skin Rinse eyes with water for at least 15 minutes and consult a doctor immediately if battery acid and battery gases get into the eyes Warning Environmental hazard Batteries contain environmentally hazardous materials Do not dispose of batteries as household waste Dispose of batteries at a collection point for used batteries War...

Page 269: ... starting the vehicle repeatedly the battery must be charged immediately If the battery is left in a discharged state for an extended period over discharge and sulfating occurs destroying the battery The battery is maintenance free i e the acid level does not have to be checked If the battery is not charged using the KTM battery charger the battery must be removed for charging Otherwise overvoltag...

Page 270: ...AL SYSTEM 268 S02274 10 Main work Pull locking mechanism 1 in the direction of the arrow Fold open cover 2 S02276 10 Disconnect both negative cables 3 of the battery to avoid damage to the motorcycle s electronics ...

Page 271: ...tential of the battery and to test the alternator With this device you cannot over charge the battery Charge the battery at no more than 10 of the capac ity specified on the battery housing Switch off the battery charger after charging and disconnect from the battery Guideline The charging current charging voltage and charging time must not be exceeded Charge the battery regularly when the motorcy...

Page 272: ...ct both negative cables 3 to the battery Guideline Screw battery termi nal M6 4 5 Nm 3 32 lbf ft S02275 10 Close cover 4 and push down slightly The cover engages with an audible click Finishing work Mount the seat p 187 Set the time and date ...

Page 273: ...out the key bit of the Race on key Push the lower half of the Race on key in the direction of the arrow and take off S01739 10 Remove battery cover 1 Remove battery 2 Insert the new battery with the marking facing upward Battery for Race on key CR 2032 p 322 Mount battery cover 1 ...

Page 274: ... 7 Changing the main fuse Warning Fire hazard Incorrect fuses overload the electrical system Only use fuses with the required ampere value Do not bypass or repair fuses Preparatory work Switch off ignition to do this briefly press the Race on but ton maximum of 1 second with the ignition switched on Remove the seat p 187 ...

Page 275: ...ELECTRICAL SYSTEM 16 273 E01072 10 Main work Remove screw 1 and screw 2 Carefully raise rear fairing 3 slightly E01073 10 Take off protection caps 4 ...

Page 276: ...re A A spare fuse 6 is located in the starter relay The main fuse protects all power consumers of the vehicle Install a new main fuse Fuse 58011109130 p 322 Check that the electrical system is functioning properly Mount the protection caps Tip Insert a new spare fuse into the starter relay to have it available when needed ...

Page 277: ...58 lbf ft Mount and tighten screw 1 Guideline Screw cover part M5x12 3 5 Nm 2 58 lbf ft Finishing work Mount the seat p 187 Set the time and date 16 8 Changing the fuses in the fuse box Warning Fire hazard Incorrect fuses overload the electrical system Only use fuses with the required ampere value Do not bypass or repair fuses ...

Page 278: ... fuses of individual power consumers is located under the seat Preparatory work Switch off ignition to do this briefly press the Race on but ton maximum of 1 second with the ignition switched on Remove the seat p 187 F00897 10 Main work Open fuse box cover 1 ...

Page 279: ... permanent positive for auxiliary equipment ACC1 accessories connected with ignition for auxiliary equipment ACC2 Fuse 3 10 A headlight control unit Fuse 4 10 A headlight control unit Fuse 5 10 A engine electronics control unit Fuse 6 not assigned Fuse 7 25 A ABS return pump Fuse 8 15 A ABS hydraulic unit Use spare fuses with the correct rating only Fuse 58011109110 p 322 Fuse 58011109115 p 322 Fu...

Page 280: ...cle on a horizontal surface in front of a light colored wall and make a mark at the height of the center of the low beam headlight Make another mark at a distance B under the first marking Guideline Distance B 5 cm 2 in Position the vehicle perpendicular to the wall at a distance A from the wall and switch on the low beam Guideline Distance A 5 m 16 ft The rider with luggage and passenger if appli...

Page 281: ...y between light and dark does not meet specifications Adjust the headlight range p 279 16 10 Adjusting the headlight range Preparatory work Check the headlight setting p 278 F00892 10 Main work Turn adjusting wheel 1 to adjust the headlight range Info Turn counterclockwise to increase the headlight range turn clockwise to reduce the headlight range If you have a payload you may have to correct the...

Page 282: ... The light dark boundary must lie exactly on lower mark B when the motorcycle is ready to operate with the rider mounted along with any luggage and a passenger if applica ble 16 11 Diagnostics connector H02029 10 Diagnostics connector 1 is located under the front rider s seat ...

Page 283: ...maximum continuous load is therefore significantly lower than the value of the fuse Do not use a stronger fuse 16 13 ACC1 and ACC2 rear P00173 10 Installation location The rear power supplies ACC1 1 and ACC2 2 are located under the luggage rack plate Info The power supplies are protected by a fuse however this fuse also protects other power consumers The maximum continuous load is therefore signif...

Page 284: ...s of the cooling system In the event of scalding rinse the area affected immediately with lukewarm water Warning Danger of poisoning Coolant is toxic and a health hazard Keep coolant out of the reach of children Do not allow coolant to come into contact with the skin the eyes and clothing Consult a doctor immediately if coolant is swallowed Rinse the affected area immediately with plenty of water ...

Page 285: ...level must be between MIN and MAX If there is no coolant in the compensating tank Check the cooling system for leaks Info Do not start up the motorcycle Add coolant bleed the cooling system If the coolant in the compensating tank is not at the required level but the tank is not empty Correct the coolant level in the compensating tank p 284 ...

Page 286: ...se the area affected immediately with lukewarm water Warning Danger of poisoning Coolant is toxic and a health hazard Keep coolant out of the reach of children Do not allow coolant to come into contact with the skin the eyes and clothing Consult a doctor immediately if coolant is swallowed Rinse the affected area immediately with plenty of water in the event of contact with the skin Rinse eyes tho...

Page 287: ...COOLING SYSTEM 17 285 Info Only disassemble the right hand side V00703 10 Main work Remove cover 1 V00704 10 Remove cover 2 of the compensating tank ...

Page 288: ...1 Add coolant until the coolant reaches the specified level Guideline The coolant level must be between MIN and MAX Coolant p 338 Mount cover 2 of the compensating tank Mount cover 1 Finishing work Install the front side cover p 202 ...

Page 289: ... homologated performance for better ridabil ity the traction control allows normal slip on the rear wheel OFFROAD Reduced homologated performance for better rid ability the traction control allows high slip on the rear wheel Various vehicle tunings can be selected in the Ride Mode menu SPORT STREET RAIN and OFFROAD are available The drive mode selected last is displayed in the combination instrume...

Page 290: ...switched off the rear wheel may spin during strong acceleration and on surfaces with low grip resulting in a risk of crashing After the ignition is switched back on motorcycle traction control is enabled again The motorcycle traction control is controlled via the Motorcycle menu on the combination instrument The motorcycle traction control can be switched off in the MTC menu Info When the motorcyc...

Page 291: ...izontal surface 401696 11 Main work Check the engine oil level in the engine oil level viewer Info After switching off the engine wait one minute before checking the level The engine oil level should be in the upper part of the range B of the engine oil level viewer When the engine oil level is in area A of the engine oil level viewer Do not add engine oil When the engine oil level is in area B of...

Page 292: ...ear oil get very hot when the motorcycle is ridden Wear suitable protective clothing and safety gloves In the event of scalding rinse the area affected immediately with lukewarm water Warning Environmental hazard Hazardous substances cause environmental damage Dispose of oils grease filters fuel cleaning agents brake fluid etc correctly and in compliance with the applicable regulations Preparatory...

Page 293: ...in work Stand the motorcycle on its side stand on a horizontal surface Place a suitable container under the engine Remove oil drain plugs 1 with the magnets O rings and oil screens V00706 10 Remove screws 2 Remove oil filter cover 3 with the O ring ...

Page 294: ...l oil filter 4 out of the oil filter housing Lock ring plier 51012011000 Completely drain the engine oil Thoroughly clean the parts and sealing surface V00708 10 Insert new oil filter 4 Oil the O ring of the oil filter cover Mount oil filter cover 3 ...

Page 295: ...SERVICE WORK ON THE ENGINE 19 293 V00706 11 Mount and tighten screws 2 Guideline Remaining engine screws M5 6 Nm 4 4 lbf ft 100773 12 Thoroughly clean magnets A and oil screens B of the oil drain plugs ...

Page 296: ...lling quantity available Engine oil Outside temperature 0 C 32 F 3 60 l 3 8 qt Engine oil SAE 10W 50 p 339 Engine oil Outside temperature 0 C 32 F Engine oil SAE 5W 40 p 340 Add the oil quantity quantity in two separate operations Remove screw plug 5 and fill up with initial partial quantity Engine oil 1st par tial quantity approx Outside temperature 0 C 32 F 3 0 l 3 2 qt Engine oil SAE 10W 50 p 3...

Page 297: ...lug 5 Danger Danger of poisoning Exhaust gases are toxic and inhal ing them may result in unconsciousness and death Always make sure there is sufficient ventilation when running the engine Use an effective exhaust extraction system when starting or running the engine in an enclosed space Start the engine and check that it is oil tight Switch off the engine ...

Page 298: ...2nd par tial quantity approx Outside temperature 0 C 32 F Engine oil SAE 5W 40 p 340 Mount the screw plug Danger Danger of poisoning Exhaust gases are toxic and inhal ing them may result in unconsciousness and death Always make sure there is sufficient ventilation when running the engine Use an effective exhaust extraction system when starting or running the engine in an enclosed space Start the e...

Page 299: ... poor quality engine oil results in premature wear to the engine The engine may be damaged if the engine oil level is too high Condition The engine is at operating temperature Preparatory work Stand the motorcycle upright on a horizontal surface Check the engine oil level p 289 S02280 11 Main work Remove screw plug 1 ...

Page 300: ...ve optimal engine performance it is not advisable to mix different engine oils KTM recommends changing the engine oil Mount the screw plug Danger Danger of poisoning Exhaust gases are toxic and inhal ing them may result in unconsciousness and death Always make sure there is sufficient ventilation when running the engine Use an effective exhaust extraction system when starting or running the engine...

Page 301: ...SERVICE WORK ON THE ENGINE 19 299 Finishing work Check the engine oil level p 289 ...

Page 302: ...ctly on to electrical components connectors throttle cables or bearings Maintain a minimum distance between the nozzle of the pressure cleaner and the component Minimum clearance 60 cm 23 6 in Warning Environmental hazard Hazardous substances cause environmental damage Dispose of oils grease filters fuel cleaning agents brake fluid etc correctly and in compliance with the applicable regulations In...

Page 303: ...d a soft sponge Never apply motorcycle cleaner to a dry vehicle always rinse the vehicle with water first If the vehicle was operated in road salt clean it with cold water Warm water would enhance the corrosive effects of salt After rinsing the motorcycle with a gentle spray of water allow it to dry thoroughly Remove the closure of the exhaust system Warning Danger of accidents Moisture and dirt i...

Page 304: ...netrated to evaporate After the motorcycle has cooled off lubricate all moving parts and bearings Clean the chain p 188 Treat bare metal parts except for brake discs and exhaust sys tem with corrosion inhibitor Preserving materials for paints metal and rubber p 343 Treat the painted parts with a mild paint polish Perfect Finish and high gloss polish for paints p 343 Info Do not polish plastic part...

Page 305: ...gnition steering lock tank lock and seat lock Universal oil spray p 343 20 2 Checks and maintenance steps for winter operation Info If you use the motorcycle in winter you must expect salt on the roads You should therefore take precau tions against aggressive road salt If the vehicle was operated in road salt clean it with cold water after riding Warm water would enhance the corrosive effects of s...

Page 306: ... after the parts are cooled down and while they are installed After riding on salted roads thoroughly wash the motor cycle with cold water and dry it well Treat the engine the swingarm and all other bare or galva nized parts except brake discs with a wax based corrosion inhibitor Info Corrosion inhibitor must not come into contact with the brake discs This would severely lower the braking effect C...

Page 307: ...In this way you can avoid long workshop waiting times at the start of the new season 401058 01 When refueling for the last time before taking the motorcycle out of service add fuel additive Fuel additive p 342 Refuel p 168 Clean the motorcycle p 300 Change the engine oil and oil filter and clean the oil screens p 290 Check the coolant fill level and antifreeze Check the tire air pressure p 256 Rem...

Page 308: ...r the vehicle with a tarp or similar cover that is permeable to air Info Do not use non porous materials since they prevent humidity from escaping thus causing corrosion Avoid running the engine for a short time only Since the engine cannot warm up properly the water vapor produced during combustion condenses and causes valves and the exhaust system to rust ...

Page 309: ...ter storage 401059 01 Remove the vehicle from the center stand p 186 Install the battery p 263 Info If the battery was removed the time and date must be set Perform checks and maintenance measures when preparing for use p 148 Take a test ride ...

Page 310: ...ive seconds after actuating the Race on tip switch Info Blink codes referring to KTM RACE ON are only displayed once and not repeated Faults Possible cause Action No response if the Race on tip switch is pressed Race on tip switch faulty Check Race on tip switch for damage Check cable and plug of Race on tip switch for damage ...

Page 311: ...p 271 Use black ignition key Race on indicator lamp flashes three times The battery is discharged Recharge the battery p 266 Check the open circuit current Race on indicator lamp flashes four times Steering lock bolt locked or tense Move handlebar slightly Race on indicator lamp flashes five times Race on antenna faulty Check Race on antenna for damage The combination instrument shows nothing on t...

Page 312: ...is drawn The vehicle is in gear Shift the transmission to idle Safety start system is faulty Read out the fault memory using the KTM diagnostics tool Engine turns although a gear is engaged Safety start system is faulty Read out the fault memory using the KTM diagnostics tool Engine turns but does not start The plug in connection of the fuel hose connection is not connected Connect the plug in con...

Page 313: ...the KTM diagnostics tool High oil consumption Engine oil level too high Check the engine oil level p 289 Engine oil too thin low viscos ity Change the engine oil and oil filter and clean the oil screens p 290 The battery is discharged A power consumer is connected to the socket ACC1 Disconnect the power consumer from the socket ACC1 Recharge the battery p 266 The hazard warning flasher is switched...

Page 314: ...0 rpm Control DOHC 4 valves per cylinder chain driven Valve valve plate diameter Intake 42 mm 1 65 in Exhaust 34 mm 1 34 in Valve clearance Exhaust at 20 C 68 F 0 25 0 30 mm 0 0098 0 0118 in Intake at 20 C 68 F 0 10 0 15 mm 0 0039 0 0059 in Crankshaft bearing Sleeve bearing Conrod bearing Sleeve bearing Piston Forged light alloy Piston ring 1 upper compression rectangular ring 1 lower com pression...

Page 315: ...2 35 2nd gear 15 32 3rd gear 18 30 4th gear 20 27 5th gear 24 27 6th gear 35 32 Mixture preparation Electronically controlled fuel injection Ignition system Contactless controlled fully electronic ignition with digital ignition adjustment Alternator 12 V 450 W Spark plug Inside spark plug NGK LKAR9BI 10 Outside spark plug NGK LMAR7DI 10 Electrode gap spark plug 1 0 mm 0 039 in Cooling Water coolin...

Page 316: ...p intake flange M4 1 5 Nm 1 11 lbf ft Oil nozzle M5 2 Nm 1 5 lbf ft Loctite 243 Remaining engine screws M5 6 Nm 4 4 lbf ft Screw bearing retainer M5 6 Nm 4 4 lbf ft Loctite 243 Screw bearing shells retaining bracket M5 6 Nm 4 4 lbf ft Loctite 243 Screw engine oil level viewer M5 4 Nm 3 lbf ft Screw gear sensor M5 6 Nm 4 4 lbf ft Loctite 243 Screw pulse generator M5 6 Nm 4 4 lbf ft Loctite 243 Scre...

Page 317: ...f ft Loctite 648 Nut cylinder head M6 9 Nm 6 6 lbf ft Remaining engine screws M6 10 Nm 7 4 lbf ft Screw camshaft bearing support M6 10 9 10 Nm 7 4 lbf ft Screw clutch cover M6 10 Nm 7 4 lbf ft Screw clutch spring M6 12 Nm 8 9 lbf ft Screw engine case M6x60 10 Nm 7 4 lbf ft Screw engine case M6x80 10 Nm 7 4 lbf ft Screw engine case M6x90 10 Nm 7 4 lbf ft Screw freewheel holder M6 10 Nm 7 4 lbf ft L...

Page 318: ...Loctite 243 Screw valve cover M6 10 Nm 7 4 lbf ft Screw water pump cover M6 10 Nm 7 4 lbf ft Screw water pump wheel M6 10 Nm 7 4 lbf ft Loctite 243 Stud chain shaft M6 8 Nm 5 9 lbf ft Vacuum connection M6 5 Nm 3 7 lbf ft Loctite 243 Nozzle 100 M6x0 75 4 Nm 3 lbf ft Loctite 243 Plug crankshaft retainer M8 15 Nm 11 1 lbf ft Screw camshaft bearing support M8 10 9 Step 1 10 Nm 7 4 lbf ft Step 2 18 Nm ...

Page 319: ...changer M8 15 Nm 11 1 lbf ft Screw timing chain guide rail M8 15 Nm 11 1 lbf ft Loctite 243 Screw timing chain tensioning rail M8 15 Nm 11 1 lbf ft Loctite 243 Stud exhaust flange M8 10 Nm 7 4 lbf ft Screw engine bearer M10 45 Nm 33 2 lbf ft Oil pressure sensor M10x1 10 Nm 7 4 lbf ft Plug cam lever axis M10x1 15 Nm 11 1 lbf ft Plug clutch lubrication M10x1 10 Nm 7 4 lbf ft Screw plug spreading tra...

Page 320: ...Nm 8 1 lbf ft Cylinder head screw M11x1 5 Tightening sequence Using a crisscross pattern Step 1 15 Nm 11 1 lbf ft Step 2 30 Nm 22 1 lbf ft Step 3 90 Step 4 90 Lubricated with engine oil Coolant temperature sensor M12x1 5 12 Nm 8 9 lbf ft Screw rotor Expansion screw M12x1 5 115 Nm 84 8 lbf ft Spark plug M12x1 5 18 Nm 13 3 lbf ft Nut of engine sprocket M20x1 5 100 Nm 73 8 lbf ft Loctite 243 ...

Page 321: ...25 Nm 18 4 lbf ft Screw in alternator cover M24x1 5 8 Nm 5 9 lbf ft Nut primary gear M33LHx1 5 130 Nm 95 9 lbf ft Loctite 243 23 3 Capacities 23 3 1 Engine oil Engine oil Outside temperature 0 C 32 F 3 60 l 3 8 qt Engine oil SAE 10W 50 p 339 Engine oil Outside temperature 0 C 32 F Engine oil SAE 5W 40 p 340 23 3 2 Coolant Coolant 2 40 l 2 54 qt Coolant p 338 ...

Page 322: ...eel tub ing powder coated Fork WP Performance Systems 4860 ROTA SPLIT Shock absorber WP Performance Systems 4618 DCC PA Suspension travel front 220 mm 8 66 in rear 220 mm 8 66 in Brake system front Double disc brake with radially mounted four pot brake calipers floating brake discs rear Single disc brake with dual piston brake caliper float ing brake disc Brake discs diameter front 320 mm 12 6 in ...

Page 323: ...8 x 5 16 525 X ring Steering head angle 64 Wheelbase 1 580 15 mm 62 2 0 59 in Seat height unloaded 890 mm 35 04 in Ground clearance unloaded 250 mm 9 84 in Weight without fuel approx 229 3 kg 505 5 lb Maximum permissible front axle load 165 kg 364 lb Maximum permissible rear axle load 285 kg 628 lb Maximum permissible total weight 450 kg 992 lb 23 5 Electrical system Battery YTZ14S Battery voltage...

Page 324: ...e 58011109110 10 A Fuse 58011109115 15 A Fuse 58011109125 25 A Fuse 58011109130 30 A Low beam LED High beam LED Position light LED Cornering light LED Instrument lights and indicator lamps LED Turn signal LED Tail light LED Brake light LED License plate lamp LED ...

Page 325: ...o 150 70 B 18 M C 70Q M S TL Continental TKC 80 Twinduro The tires specified represent one of the possible series production tires Additional information is available in the Service section under http www ktm com 23 7 Fork Fork article number 14 18 8Q 25 Fork WP Performance Systems 4860 ROTA SPLIT Compression damping Comfort 17 clicks Standard 12 clicks Sport 7 clicks Full payload 7 clicks Rebound...

Page 326: ...77 mm 22 72 in Spring rate Soft 5 9 N mm 33 7 lb in Medium standard 6 5 N mm 37 1 lb in Hard 7 0 N mm 40 lb in Fork length 920 mm 36 22 in Air chamber length 85 35 0 mm 3 35 1 38 0 in Fork oil per fork leg 715 ml 24 17 fl oz Fork oil SAE 4 48601166S1 p 340 23 8 Shock absorber Shock absorber article number 15 18 7Q 25 Shock absorber WP Performance Systems 4618 DCC PA Compression damping low speed ...

Page 327: ...ion damping high speed Comfort 1 5 turns Standard 1 5 turns Sport 1 turn Full payload 1 turn Rebound damping Comfort 20 clicks Standard 15 clicks Sport 10 clicks Full payload 10 clicks Spring preload Comfort 12 turns Standard 12 turns Sport 12 turns Full payload 18 turns Spring rate Soft 170 N mm 971 lb in ...

Page 328: ...rques Nut tire pressure sensor All EU CN models ISO 10V2 12 Nm 8 9 lbf ft Loctite 2701 Nut valve Super Adventure R TKC JP ISO 10V2 12 Nm 8 9 lbf ft Loctite 2701 Screw combination switch left 5 Nm 3 7 lbf ft Screw headlight EJOT ALtracs 60x20 8 Nm 5 9 lbf ft Screw headlight holder EJOT ALtracs 50x12 7 Nm 5 2 lbf ft Screw fixed grip left M4 2 Nm 1 5 lbf ft Screw side stand switch M4 2 Nm 1 5 lbf ft ...

Page 329: ... M5 4 5 Nm 3 32 lbf ft Screw combination switch right M5 5 Nm 3 7 lbf ft Screw cover part M5x12 3 5 Nm 2 58 lbf ft Screw filler cap M5 3 Nm 2 2 lbf ft Screw foot brake lever stub M5 6 Nm 4 4 lbf ft Loctite 243 Screw fuel level sensor M5 3 Nm 2 2 lbf ft Screw heat guard on main silencer M5 4 Nm 3 lbf ft Screw wind shield M5 3 5 Nm 2 58 lbf ft Spoke nipple M5 5 Nm 3 7 lbf ft Ground fitting on frame ...

Page 330: ... M6 7 Nm 5 2 lbf ft Screw cover part M6 6 Nm 4 4 lbf ft Screw engine guard M6 10 Nm 7 4 lbf ft Screw exhaust clamp M6 8 Nm 5 9 lbf ft Screw foot brake cylinder M6 10 Nm 7 4 lbf ft Loctite 243 Screw front brake disc M6 14 Nm 10 3 lbf ft Loctite 243 Screw front wheel speed sensor M6 10 Nm 7 4 lbf ft Screw fuel pump M6 6 Nm 4 4 lbf ft Screw fuel tank M6 10 Nm 7 4 lbf ft Screw fuel tap M6 6 Nm 4 4 lbf...

Page 331: ...assis nuts M8 25 Nm 18 4 lbf ft Remaining chassis screws M8 25 Nm 18 4 lbf ft Screw bottom triple clamp M8 12 Nm 8 9 lbf ft Screw foot brake lever M8 25 Nm 18 4 lbf ft Loctite 243 Screw fork stub M8 15 Nm 11 1 lbf ft Screw front footrest bracket M8 25 Nm 18 4 lbf ft Loctite 243 Screw handle bar end hand guard M8 25 Nm 18 4 lbf ft Screw handlebar clamp M8 20 Nm 14 8 lbf ft Screw ignition lock tampe...

Page 332: ...2 lbf ft Remaining chassis screws M10 45 Nm 33 2 lbf ft Screw front brake caliper M10 45 Nm 33 2 lbf ft Loctite 243 Screw handlebar support M10 40 Nm 29 5 lbf ft Loctite 243 Screw side stand M10 35 Nm 25 8 lbf ft Loctite 243 Screw side stand bracket M10 45 Nm 33 2 lbf ft Loctite 243 Banjo bolt brake line M10x1 25 Nm 18 4 lbf ft Nut rear sprocket screw M10x1 25 50 Nm 36 9 lbf ft Loctite 243 Lambda ...

Page 333: ... M18x1 4 Nm 3 lbf ft Nut swingarm pivot M19x1 5 130 Nm 95 9 lbf ft Thread greased Nut seat lock M22x1 5 4 Nm 3 lbf ft Screw steering head top M22x1 5 18 Nm 13 3 lbf ft Nut rear wheel spindle M25x1 5 90 Nm 66 4 lbf ft Thread greased Screw front wheel spindle M25x1 5 45 Nm 33 2 lbf ft Thread greased ...

Page 334: ... address Certification website http www ktm com 210m1100 KTM AG hereby declares that the KTM RACE ON system wireless system conforms with the relevant guidelines The full text of the Declaration of Conformity is available at the following Internet address Certification website http www ktm com ktm race on system KTM AG hereby declares that the LC8 DASHBOARD wireless system conforms with the releva...

Page 335: ...22239 KLGKZADI01 KTM RACE ON system Main Unit FCC ID VFZKLGMZADI01 IC 22239 KLGMZADI01 LC8 DASHBOARD FCC ID 2AKP9 LC8CLUSTER1 IC 22273 LC8CLUSTER1 Tyre Pressure Monitoring System Receiver MC34MA4 FCC ID MRXMC34MA4 IC 2546A MC34MA4 Tyre Pressure Monitoring System Sensor BC5A4 FCC ID MRXBC5A4 IC 2546A BC5A4 Tyre Pressure Monitoring System Sensor RDC3 FCC ID MRXRDC3 IC 2546A RDC3 ...

Page 336: ...s the FCC guidelines for the load from radio frequencies The transmitter must not be set up near to other antennas or transmitters or operated in conjunction with other antennas or transmitters Note on digital devices of Class B according to the FCC regulations This device has been tested and fulfills the limit values for digital devices of Class B according to the FCC regula tions Part B These li...

Page 337: ... and radio receiver Connect the device and the radio receiver to separate electric circuits Consult your dealer or a radio TV technician CAN ICES 3 B NMB 3 B This digital device of Class B fulfills the regulations in accordance with the Canadian Interference Causing Equip ment Standard ICES 003 NMB 003 ...

Page 338: ...24 DECLARATIONS OF CONFORMITY 336 24 2 Country specific declarations of conformity F01263 01 ...

Page 339: ...onents use open source software The source code of the software used and other information are available online Overview http www ktm com ktm oss Info Due to the file size the download may time a long time Depending on the Internet provider costs may arise due to the data volume ...

Page 340: ... 1 Coolant Guideline Only use high grade silicate free coolant with corrosion inhibitor additive for aluminum motors Low grade and unsuitable antifreeze causes corrosion deposits and frothing Do not use pure water as only coolant is able to meet the requirements needed in terms of corrosion protec tion and lubrication properties Only use coolant that complies with the requirements stated see speci...

Page 341: ...s for antifreeze protection dilution and miscibility compatibility with other coolants Recommended supplier Motorex COOLANT M3 0 Engine oil SAE 10W 50 Standard classification JASO T903 MA p 344 SAE p 344 SAE 10W 50 Guideline Use only engine oils that comply with the specified standards see specifications on the container and that possess the corresponding properties Fully synthetic engine oil Reco...

Page 342: ...ner and that possess the corresponding properties Synthetic engine oil Recommended supplier Motorex Power Synt 4T Fork oil SAE 4 48601166S1 Standard classification SAE p 344 SAE 4 Guideline Use only oils that comply with the specified standards see specifications on the container and that exhibit the corresponding properties Shock absorber fluid SAE 2 5 50180751S1 Standard classification SAE p 344...

Page 343: ...ties Super unleaded ROZ 95 RON 95 PON 91 Standard classification DIN EN 228 ROZ 95 RON 95 PON 91 Guideline Only use unleaded super fuel that matches or is equivalent to the specified fuel grade Fuel with an ethanol content of up to 10 E10 fuel is safe to use Info Do not use fuel containing methanol e g M15 M85 M100 or more than 10 ethanol e g E15 E25 E85 E100 ...

Page 344: ...r Recommended supplier Motorex Chain Clean Chain lube for road use Guideline Recommended supplier Motorex Chainlube Road Fuel additive Recommended supplier Motorex Fuel Stabilizer Long life grease Recommended supplier Motorex Bike Grease 2000 ...

Page 345: ...nts Recommended supplier Motorex Moto Polish Shine Preserving materials for paints metal and rubber Recommended supplier Motorex Moto Protect Special cleaner for glossy and matte paint finishes metal and plastic surfaces Recommended supplier Motorex Quick Cleaner Universal oil spray Recommended supplier Motorex Joker 440 Synthetic ...

Page 346: ...rvice intervals are demanded for automobile engines the focus for motorcycle engines is on high performance at high engine speeds In most motorcycle engines the transmission and clutch are lubricated with the same oil The JASO MA standard meets these special requirements SAE The SAE viscosity classes were defined by the Society of Automotive Engineers and are used for classifying oils according to...

Page 347: ...ing back wards on an incline KTM RACE ON System which releases ignition steering lock and filler cap via a remote key with transponder MSR Motor Slip Regulation Auxiliary function of the motor control which pre vents rear wheel locking with excessive engine braking effect by lightly opening the throttle valve MSC Motorcycle Stability Control The is an auxiliary function for the ABS which can preve...

Page 348: ...kshifter Engine electronics function for shifting up and down without clutch actuation TPMS Tire Pressure Monitoring System Safety system which monitors tire air pressure with the help of sensors in the tire and displays it to the rider ...

Page 349: ...LIST OF ABBREVIATIONS 30 347 Art no Article number ca circa cf compare e g for example etc et cetera i a inter alia no number poss possibly ...

Page 350: ...error messages relating to Race on system alarm system The general warning lamp lights up yellow An operating safety warning note message was detected This is also shown on the display ABS indicator lamp lights up yellow Status or error messages relating to ABS The ABS indi cator lamp flashes if the ABS mode Offroad is enabled TC indicator lamp lights up flashes yellow The MTC p 288 is not enabled...

Page 351: ...steady rhythmic flash The left turn signal is switched on The high beam indicator lamp lights up blue The high beam is switched on The idle indicator lamp lights up green The transmission is in idle The cruise control system indicator lamp lights up green The cruise control system function is switched on and the speed control is active The right turn signal indicator lamp flashes green with a stea...

Page 352: ...rake fluid front brake adding 230 rear brake adding 235 Brake fluid level front brake checking 229 rear brake checking 234 Brake linings front brake checking 233 rear brake checking 238 Brake system 225 238 Brakes 162 Brakes applying 162 C Capacity coolant 319 engine oil 294 319 fuel 170 320 Case holders 51 Center stand 55 Chain checking 193 checking for dirt 188 cleaning 188 Chain tension adjusti...

Page 353: ...t mode 59 display 66 Distance 116 DRL 122 Extra Functions 103 Favourites 112 Favourites display 76 fuel level display 74 General Info 100 Headset Pass 93 Headset Rider 91 heated grip optional 73 Heated Grips optional 104 124 Heated Seat optional 105 Heated Seat Pas optional 125 Heated Seat Rid optional 124 HHC optional 111 ice warning 61 indicator lamps 62 Info 97 KTM MY RIDE 79 Language 118 menu ...

Page 354: ...96 Temperature 116 time 76 TPMS 100 Trip 1 98 Trip 2 99 Units 115 volume 86 Warning notes 60 Warnings 102 Wireless Interface 95 Combination switch left side 31 overview left side 32 overview right 39 right 38 Coolant level compensating tank checking 282 correcting in the compensating tank 284 Cornering headlight 260 Crash bar installing 222 removing 221 Cruise control system operation 33 Customer ...

Page 355: ...cket checking 193 Engine traction torque control 161 Environment 18 F Figures 20 Filler cap closing 47 opening 45 Foot brake lever 53 basic position adjusting 140 Footrests adjusting 133 Fork 175 compression damping adjusting 175 dust boots cleaning 212 rebound adjusting 177 Spring pretension adjusting 178 Fork part number 28 Front fender installing 211 removing 210 Front side cover installing 202...

Page 356: ...eadlight daytime running light 259 range adjusting 279 Headlight setting checking 278 Horn button 38 I Ice warning 61 Immobilizer 43 Indicator lamps 62 Intended use 13 K Key number 27 L Light switch 32 Luggage 145 Luggage rack plate 50 M Main fuse changing 272 Mask spoiler installing 207 removing 203 Misuse 13 Motorcycle cleaning 300 Motorcycle traction control 288 MSR 161 MTC 288 O Oil filter cha...

Page 357: ...nd maintenance measures when preparing for use 148 Protective clothing 17 Q Quickshifter 153 R Race on key 43 battery changing 271 Race on tip switch 41 Rear hub rubber dampers checking 251 Rear sprocket checking 193 Rear wheel installing 248 removing 245 Refueling fuel 168 Rider footrests 132 Riding starting off 152 starting off with HHC optional 154 S Safe operation 15 Seat mounting 187 removing...

Page 358: ...ber 28 Side stand 54 Socket for electrical accessories 44 Spare parts 19 Spoke tension checking 257 Starting 149 Steering damper article number 29 Steering head bearing play checking 198 Steering lock 42 Stopping 165 Storage 305 Storage compartment closing 49 opening 48 USB socket 45 Suspension setting 175 184 T Tank cover installing 217 removing 214 Technical data capacities 319 chassis 320 chass...

Page 359: ...8 311 Tubeless tire system 258 Turn signal switch 36 Type label 26 U USB socket 45 Use definition 13 V Vehicle loading 145 raising with the center stand 185 removing from the center stand 186 View of vehicle front left 22 rear right 24 W Warranty 19 Wind shield installing 219 removing 219 Windshield adjusting 130 Winter operation checks and maintenance steps 303 Work rules 17 ...

Page 360: ... 3213753en 3213753en 10 2017 KTM Sportmotorcycle GmbH 5230 Mattighofen Austria http www ktm com Photo Mitterbauer KTM ...

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